CN204223261U - A kind of fully automatic secondary gripping frames up compress - Google Patents
A kind of fully automatic secondary gripping frames up compress Download PDFInfo
- Publication number
- CN204223261U CN204223261U CN201420712320.5U CN201420712320U CN204223261U CN 204223261 U CN204223261 U CN 204223261U CN 201420712320 U CN201420712320 U CN 201420712320U CN 204223261 U CN204223261 U CN 204223261U
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- brick
- frames
- gripping
- fragment
- compress
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Abstract
The utility model discloses a kind of fully automatic secondary gripping to frame up compress, be mainly applicable to the piling packing process that frames up of tunnel Kiln common brick.A kind of fully automatic secondary gripping frames up compress, comprise a gripping conveyer, packing conveyer, is provided with and frames up mechanism to the secondary gripping of packing conveyer from gripping conveyer piling that frames up between a gripping conveyer and packing conveyer.The utility model adopts Automatic Control, automatic destacking and framing up, adopt the mode of gripping, achieve full-automatic operation from brickkiln gripping fragment of brick to the packing process of last fragment of brick, the frame up setting of mechanism of secondary gripping achieves and directly frames up to dress brick hanging box from belt conveyor one, the process that decreasing manually frames up stacks bricks, substantially increase production efficiency, decrease artificial dependence, working feature reduces, reduce the risk of packing fragment of brick, effectively save the cost of brick field packing fragment of brick.
Description
Technical field
The utility model relates to engineering machinery field, especially a kind of by realizing the secondary gripping of fragment of brick framing up, the compress of piling.
Background technology
At present, fragment of brick for building, normally be spaced on chassis by neatly uniform for fragment of brick, push in shaping kiln again, shaping with high temperature barbecue, treat that high temperature roasts shaping fragment of brick, after being released by shaping kiln, generally by manual type or fork truck the fragment of brick on chassis become buttress move to compress before, then by artificial mode one by one by stacked in the piling frame of loopy moving, then piling frame is moved on compress and pack, then will the fragment of brick carrying of buttress be packaged into construction site.The mode of this S. A. packing fragment of brick, need manually first fragment of brick to be put into piling frame one by one, just can carry out follow-up packing work, workman consumes one's strength greatly, easy generation is tired, and easily drop in palletization, cause worker injuries, there is potential safety hazard, adopt manual operation simultaneously, labour power has high input, and cost is high, and production efficiency is low.
It is a labor-intensive industry that fragment of brick is produced, and enterprise's profit rate is low, meanwhile, is needing a large amount of labour powers by fragment of brick palletization.Due to poor working environment, labor strength is high, takes in low, makes a lot of workman be reluctant to select this industry, causes personnel in short supply, if increase wage for workmen, increases cost, is unfavorable for enterprise development.Especially in the north due to weather problems, the unsuitable processing fragment of brick in sleet sky, this just needs to produce fragment of brick under the weather of suitable operation, for storing, needs fragment of brick to pack; In addition because spare time of recruitment, busy separate recruitment, also need that packing is carried out to fragment of brick and store; And how to improve fragment of brick packing efficiency, reduce labour power, reduce productive costs and become brick field problem demanding prompt solution.
Summary of the invention
The utility model provides a kind of fully automatic secondary gripping to frame up compress to solve the problems of the technologies described above, and this compress solves inefficiency, manual labor drops into by force, productive costs high-technology problem.
Technical problem to be solved in the utility model is achieved by the following technical programs: a kind of fully automatic secondary gripping frames up compress, is mainly applicable to the piling packing process that frames up of tunnel Kiln common brick.A kind of fully automatic secondary gripping frames up compress, comprise a gripping conveyer, packing conveyer, is provided with and frames up mechanism to the secondary gripping of packing conveyer from gripping conveyer piling that frames up between a gripping conveyer and packing conveyer.
Wherein, the described secondary gripping mechanism that frames up comprises sliding panel and adapter plate, sliding panel is arranged on adapter plate, the clip tightened up can be opened, control clip and open the control cylinder tightened up, control cylinder is connected with clip, and control cylinder and clip are all fixedly mounted on sliding panel, and adapter plate is provided with the pipe expansion joint controlling sliding panel and clip integral telescopic and the rotation lifter controlling clip rotation and lifting.
Preferably, described clip comprises jig arm, intermediate plate one and intermediate plate two, and jig arm connects intermediate plate one and intermediate plate two, and the madial wall of intermediate plate one and/or intermediate plate two is provided with the elastic component that can compress being convenient to step up fragment of brick.
Preferably, the width of described clip matches with needing the width of the dress brick hanging box framed up, and the height of clip and the height of fragment of brick match.
Preferred further, described pipe expansion joint is screw rod or cylinder.
Wherein, a described gripping conveyer comprises two portal frames be arranged in parallel, the fragment of brick belt conveyor one perpendicular to portal frame is provided with at portal frame two ends, the horizontal slide rail parallel with belt conveyor one is provided with between two portal frames, longitudinal slipway is provided with between horizontal slide rail, between longitudinal slipway, be provided with the rotary chuck mechanism for gripping fragment of brick, the frame up clip of mechanism of secondary gripping is located at above the end of belt conveyor one.
Preferably, the frame up number of mechanism of described horizontal slide rail, belt conveyor one and secondary gripping is identical, cross track has more than one rotary chuck mechanism.
Preferably, the frame up number of mechanism of described horizontal slide rail, belt conveyor one and secondary gripping is 2,2 secondary grippings mechanism that frames up is located at collinear two ends, and cross track has 3 rotary chuck mechanisms, 3 rotary chuck mechanisms equidistantly become yi word pattern to be arranged on horizontal slide rail.
Wherein, described packing conveyer comprises the dress brick hanging box of circulatory motion, dress brick hanging box is fixing equidistantly hangs on slide rail, what be arranged in parallel with dress brick hanging box fills fragment of brick in brick hanging box and, to the hydraulic pressure top board one on belt conveyor two, belt conveyor two is provided with the packing head for fragment of brick of packing for pushing.
Preferably, be provided with the finished fluid coping two of piled bricks pushed after packing in the vertical direction of belt conveyor two, and with hydraulic pressure top board two conveying roller for carrying finished product piled bricks on the same line.
The utility model provides a kind of fully automatic secondary gripping and to frame up compress, is mainly applicable to the piling packing process that frames up of tunnel Kiln common brick.The utility model adopts Automatic Control, automatic destacking, frame up and pack, instead of original hand stowage by mechanization, frame up and operation that packing etc. is loaded down with trivial details, workman is freed from severe production environment, accomplish mechanization production, decrease the waste of human resources, decrease the input of labour power, reduce enterprise cost, significantly enhance productivity.This compress that frames up, compared with existing fragment of brick compress, adopt the mode of gripping, achieve full-automatic operation from piled bricks gripping fragment of brick to the packing process of last fragment of brick, the frame up setting of mechanism of secondary gripping achieves and directly frames up to dress brick hanging box from belt conveyor one, decrease the process that manual stacking stacks bricks, substantially increase production efficiency, decrease artificial dependence, working feature reduces, reduce the risk of packing fragment of brick, effectively save the cost of brick field packing fragment of brick.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the rotary chuck structural scheme of mechanism of gripping odd number fragment of brick of the present utility model.
Fig. 3 is the rotary chuck structural scheme of mechanism of gripping even number fragment of brick of the present utility model.
Fig. 4 is that secondary gripping of the present utility model frames up mechanism's upright schematic diagram.
Fig. 5 is that secondary gripping of the present utility model frames up mechanism's birds-eye view.
Detailed description of the invention
In order to allow those skilled in the art understand the technical solution of the utility model better, below in conjunction with accompanying drawing, the present invention is further elaborated.
Specific embodiment, as Fig. 1 ~ 5 show, the utility model provides a kind of fully automatic secondary gripping to frame up compress, is mainly applicable to the dress brick of tunnel Kiln common brick.A kind of fully automatic secondary gripping frames up compress, comprise a gripping conveyer 1, packing conveyer 2, is provided with and frames up mechanism 3 to the secondary gripping of packing conveyer 2 from gripping conveyer 1 piling that frames up between a gripping conveyer 1 and packing conveyer 2.
A described gripping conveyer 1 comprises two portal frames be arranged in parallel 11, the fragment of brick belt conveyor 1 perpendicular to portal frame is provided with at portal frame two ends, the horizontal slide rail 13 parallel with belt conveyor one is provided with between two portal frames, longitudinal slipway 14 is provided with between horizontal slide rail 13, the rotary chuck mechanism 15 for gripping fragment of brick is provided with between longitudinal slipway 14, described horizontal slide rail 13, the frame up number of mechanism 3 of belt conveyor 1 and secondary gripping is 2, 2 secondary grippings mechanism 3 that frames up is located at collinear two ends, cross track 13 there are 3 rotary chuck mechanisms 15, 3 rotary chuck mechanisms 15 equidistantly become yi word pattern to be arranged on horizontal slide rail.This rotary chuck mechanism 15 by rows from gripping fragment of brick piled bricks.
What rotary chuck mechanism 15 adopted is that this obligee applies for utility model patent technology 2013, and the patent No. is: 201320505133.5.Rotary chuck mechanism 15 can prolong longitudinal slipway and move forward and backward, again can on horizontal slide rail sway, reduce the gap between fragment of brick by sway, make closely to be connected between brick with brick as far as possible, be transferred to the belt conveyor one of required secondary gripping fragment of brick by horizontal slide rail.Described rotary chuck mechanism 15 comprises the motor 151 providing power, the power that this motor provides clip to move up and down, motor is fixed on hanger 152, the clip 2 53 of gripping fragment of brick is connected with in the lower end of hanger 152, this clip two comprises two intermediate plates, two intermediate plate ends connect left cylinder 156 and right cylinder 157 respectively, and left cylinder 156 and right cylinder 157 control the flexible of two intermediate plates, for firm gripping fragment of brick.Left cylinder 156 or right cylinder 157 end are provided with the axis steel top board 158 being convenient to compress mutually between fragment of brick, adopt off-axis line steel top board 1581 when rotary chuck mechanism gripping odd number fragment of brick, adopt axial line steel top board 1582 when rotary chuck mechanism gripping even number fragment of brick.In the process of gripping fragment of brick, intermediate plate and axis steel top board compress, the less Clamping force of clip two, when rotary chuck mechanism rises, upper strata brick can be prevented bonding with lower floor brick, be convenient to fragment of brick and stablize gripping, the vertical extension of axis steel top board is slightly longer than the length that institute's brick folding body is vertically placed, and the transverse width of axis steel top board is slightly shorter than the width that institute's brick folding body is laterally placed.Between clip and hanger, be provided with the rotating shaft 154 and rotary chuck 155 that control the rotation of 90 degree, clip, rotating shaft lower end is connected with rotation clip upper end, and the lower end rotating clip is connected with clip.Described rotary chuck mechanism 15 is arranged with two rows in parallel between horizontal slide rail, the number of two rows is 3, 3 rotary chuck mechanisms 15 equidistantly become yi word pattern to be arranged on horizontal slide rail, can once transfer from gripping fragment of brick three buttress bricks like this, once can gripping 48 or 60 pieces of bricks, improve the speed that brick is sent in brick folding, effectively improve production efficiency, the setting of rotary chuck mechanism 15, can reduce or pull open the gap of brick and brick by actv., brick body is closely arranged, or be separately convenient to secondary gripping, and be transferred on belt conveyor one by rotary chuck mechanism 15, enter into subsequent processing, namely carry out secondary gripping to frame up.
The described secondary gripping mechanism 3 that frames up comprises sliding panel 31 and adapter plate 32, sliding panel is arranged on adapter plate 32, sliding panel is provided with move with sliding panel can open the clip 33 tightened up, open with control clip the control cylinder 34 tightened up in one end of clip 33 to be connected, the other end of clip 33 is located at above the end of belt conveyor 1.Control cylinder 34 is connected with clip 33, and control cylinder 34 and clip 33 are all fixedly mounted on sliding panel.Clip 33 comprises jig arm 331, intermediate plate 1 and intermediate plate 2 333, and jig arm 331 connects intermediate plate 1 and intermediate plate 2 333, and the madial wall of intermediate plate 1 and/or intermediate plate 2 333 is provided with the elastic component 334 that can compress being convenient to step up fragment of brick.The width of described clip 33 matches with needing the width of the dress brick hanging box framed up, and the height of clip 33 and the height of fragment of brick match.Adapter plate is provided with the pipe expansion joint 35 controlling sliding panel and clip integral telescopic and the rotation lifter 36 controlling clip rotation and lifting.Described pipe expansion joint 35 is screw rod or cylinder.Rotate lifter 36 can with the piled bricks that frames up need clip is rotated or is elevated.Control cylinder controls clip and arranges fragment of brick from gripping one belt conveyor one, be transferred in dress brick hanging box through rotating lifter rotation and lifting, the secondary gripping completing fragment of brick frames up, and instead of the existing process manually framed up, the less dependence to labour power, improves economic benefit.
Described packing conveyer 2 can adopt the fragment of brick automatic packing machine of Zibo Fang Li machine works, specifically comprise the dress brick hanging box 21 of circulatory motion, the hanging of dress brick hanging box is on slide rail 22, what be arranged in parallel with dress brick hanging box fills fragment of brick in brick hanging box 21 and, to the hydraulic pressure top board 1 on belt conveyor 2 26, belt conveyor two is provided with the packing head 24 for fragment of brick of packing for pushing.Be provided with the finished fluid coping 2 27 of piled bricks pushed after packing in the vertical direction of belt conveyor 2 26, and with hydraulic pressure top board 2 27 conveying roller 25 for carrying finished product piled bricks on the same line.After filling fragment of brick in dress brick hanging box, hydraulic pressure top board side is one by one transferred to slide rail, in dress brick hanging box, fragment of brick is ejected to belt conveyor two through hydraulic pressure top board one, after fragment of brick becomes to stamp, pack to turning to stamp through compress head, packed piled bricks is transplanted on to the dead ahead of hydraulic pressure top board two through belt conveyor two, eject packed finished bricks through hydraulic pressure top board two, finished bricks exports through conveying roller.
The fully automatic secondary gripping detailed process that compress realizes framing up that frames up is: first by the clip gripping brick body of rotary chuck mechanism, under the effect of left cylinder and right cylinder, intermediate plate is to tightening gripping in opposite directions, Clamping force is formed between intermediate plate and axis steel top board, by effective for fragment of brick gripping, under the effect of motor, fragment of brick is upwards promoted, carry out lateral transfer by horizontal slide rail; Fragment of brick after lifting needs to rotate, and is first rotated brick body by rotating shaft and rotary chuck, then carries out lateral transfer by horizontal slide rail, be transported to belt conveyor one.Be delivered to secondary gripping through belt conveyor one to frame up the end of mechanism, the frame up clip of mechanism of secondary gripping clamps fragment of brick under the effect of control cylinder, and rotate through rotating lifter, lifting is transferred in dress brick hanging box, the secondary gripping completing fragment of brick frames up.After filling fragment of brick in dress brick hanging box, hydraulic pressure top board side is one by one transferred to slide rail, in dress brick hanging box, fragment of brick is ejected to belt conveyor two through hydraulic pressure top board one, after fragment of brick becomes to stamp, pack to turning to stamp through compress head, packed piled bricks is transplanted on to the dead ahead of hydraulic pressure top board two through belt conveyor two, eject packed finished bricks through hydraulic pressure top board two, finished bricks exports through conveying roller.
The utility model adopts Automatic Control, automatic destacking, frames up and packs, and instead of original hand stowage, frames up and operation that packing etc. is loaded down with trivial details, workman freed from severe production environment by mechanization.This compress that frames up, compared with existing fragment of brick compress, the frame up setting of mechanism of secondary gripping achieves and directly frames up to dress brick hanging box from belt conveyor one, decrease the process that manual stacking stacks bricks, substantially increase production efficiency, decrease artificial dependence, working feature reduces, reduce the risk of packing fragment of brick, effectively save the cost of brick field packing fragment of brick.
Think the present invention's preferably implementation; it should be noted that; when not deviating from the present invention's spirit and essence thereof, those of ordinary skill in the art are when making various corresponding change according to the utility model and be out of shape the protection domain that should belong to the claim appended by the utility model.
Claims (10)
1. a fully automatic secondary gripping frames up compress, comprise a gripping conveyer (1), packing conveyer (2), is characterized in that: to frame up mechanism (3) from gripping conveyer (1) piling that frames up to the secondary gripping of packing conveyer (2) with packing to be provided with between conveyer (2) a gripping conveyer (1).
2. fully automatic secondary gripping according to claim 1 frames up compress, it is characterized in that: the described secondary gripping mechanism (3) that frames up comprises sliding panel (31) and adapter plate (32), sliding panel is arranged on adapter plate (32), the clip (33) tightened up can be opened, control clip and open the control cylinder (34) tightened up, control cylinder (34) is connected with clip (33), control cylinder (34) and clip (33) are all fixedly mounted on sliding panel, adapter plate is provided with the pipe expansion joint (35) controlling sliding panel and clip integral telescopic and the rotation lifter (36) controlling clip rotation and lifting.
3. fully automatic secondary gripping according to claim 2 frames up compress, it is characterized in that: described clip (33) comprises jig arm (331), intermediate plate one (332) and intermediate plate two (333), jig arm (331) connects intermediate plate one (332) and intermediate plate two (333), and the madial wall of intermediate plate one (332) and/or intermediate plate two (333) is provided with the elastic component (334) that can compress being convenient to step up fragment of brick.
4. fully automatic secondary gripping according to claim 3 frames up compress, it is characterized in that: the width of the dress brick hanging box that width and the needs of described clip (33) frame up matches, and the height of clip (33) and the height of fragment of brick match.
5. fully automatic secondary gripping according to claim 4 frames up compress, it is characterized in that: described pipe expansion joint (35) is screw rod or cylinder.
6. the fully automatic secondary gripping according to any one of claim 2 to 5 frames up compress, it is characterized in that: a described gripping conveyer (1) comprises two portal frames be arranged in parallel (11), the fragment of brick belt conveyor one (12) perpendicular to portal frame is provided with at portal frame two ends, the horizontal slide rail (13) parallel with belt conveyor one is provided with between two portal frames, longitudinal slipway (14) is provided with between horizontal slide rail (13), the rotary chuck mechanism (15) for gripping fragment of brick is provided with between longitudinal slipway (14), the frame up clip (33) of mechanism of secondary gripping is located at above the end of belt conveyor one (12).
7. fully automatic secondary gripping according to claim 6 frames up compress, it is characterized in that: the frame up number of mechanism (3) of described horizontal slide rail (13), belt conveyor one (12) and secondary gripping is identical, cross track has more than one rotary chuck mechanism (15).
8. fully automatic secondary gripping according to claim 7 frames up compress, it is characterized in that: the frame up number of mechanism (3) of described horizontal slide rail (13), belt conveyor one (12) and secondary gripping is 2,2 secondary grippings mechanism (3) that frames up is located at collinear two ends, cross track (13) has 3 rotary chuck mechanisms (15), 3 rotary chuck mechanisms (15) equidistantly become yi word pattern to be arranged on horizontal slide rail.
9. fully automatic secondary gripping according to claim 8 frames up compress, it is characterized in that: described packing conveyer (2) comprises the dress brick hanging box (21) of circulatory motion, dress brick hanging box is fixing equidistantly hangs on slide rail (22), what be arranged in parallel with dress brick hanging box fills brick hanging box (21) interior fragment of brick to the hydraulic pressure top board one (23) on belt conveyor two (26) for pushing, and belt conveyor two is provided with the packing head (24) for fragment of brick of packing.
10. fully automatic secondary gripping according to claim 9 frames up compress, it is characterized in that: be provided with the finished fluid coping two (27) of piled bricks pushed after packing in the vertical direction of belt conveyor two (26), and with hydraulic pressure top board two (27) conveying roller (25) for carrying finished product piled bricks on the same line.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420712320.5U CN204223261U (en) | 2014-11-25 | 2014-11-25 | A kind of fully automatic secondary gripping frames up compress |
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Application Number | Priority Date | Filing Date | Title |
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CN201420712320.5U CN204223261U (en) | 2014-11-25 | 2014-11-25 | A kind of fully automatic secondary gripping frames up compress |
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CN204223261U true CN204223261U (en) | 2015-03-25 |
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CN201420712320.5U Expired - Fee Related CN204223261U (en) | 2014-11-25 | 2014-11-25 | A kind of fully automatic secondary gripping frames up compress |
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2014
- 2014-11-25 CN CN201420712320.5U patent/CN204223261U/en not_active Expired - Fee Related
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150325 Termination date: 20171125 |
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CF01 | Termination of patent right due to non-payment of annual fee |