Summary of the invention
The purpose of this utility model is to provide a kind of gear wind energy, motor-driven beveler, provides consistent, bright and clean chamfering to the outer corner edge of gear, has high, the simple to operate and feature that security is high of operating efficiency.
The purpose of this utility model is achieved through the following technical solutions:
Gear wind energy of the present utility model, motor-driven beveler, there are electronic box, control panel, elevating mechanism in body side, it is characterized in that mounted motor on the interior lower shrouding of body, motor power output passes to the ring flange of worm gear upper surface connection by the reducing gear being arranged on upper sealing plate, thus rotation is fixed on scroll chuck ring flange holding workpiece; Body side is provided with elevating mechanism, is made up of leading screw, worm gear and worm screw, the crossbeam end installation grinding attachment that leading screw top is vertical, and provided the bistrique rotational power of grinding attachment by wind energy, wind energy is 5Pa; Lowering or hoisting gear drives worm gear wheel by hand worm screw, worm gear drives leading screw to move up and down, leading screw height regulates suitable rear by locking mechanism locking screw, the height realizing grinding attachment regulates, manual adjusting screw top crossbeam-rotating angle again, make grinding head grinding wheel position be positioned at workpiece outer rim place, and after adjustment angle, make latch segment lock swing bolster by tapering rotatable handle; Add and man-hour workpiece is placed on workbench chuck, utilize the rotation of workpiece and the rotation of grinding head grinding wheel, grinding work piece gear angle outer rim.
The instrument of the utility model chamfering, for machining gears, eliminates the corner sharp edge of gear, makes it passivation, engagement time easy to use between gear.There is provided consistent, bright and clean chamfering to the processing of the outer corner edge of gear, reduce labour intensity, increase work efficiency, simple to operate, effectively ensure gear border presentation quality, and security is high, is applicable to extensively promote the use of.
For realizing goal of the invention, the utility model creatively designs: adopting windmill head, considering, possessing in the stable workshop of wind regime, to make full use of energy condition easily; If wind regime is inconvenient, the electric grinder of electric energy also can be adopted.When wind grinding head grinding wheel rotates, utilize the nose heave power of windmill, abate is carried out to each gear edge.
Grinding attachment adopts the consideration of lifting structure: because of processed gear size, highly differ, and needs the height and the position that regulate grinding attachment, and in line with brief theory, so adopt this lifting and manual locking structure thereof.Gear reduction mechanism: because gear abate adds the rotation of man-hour requirement self, have the output of rotary power, so adopt variable-frequency motor, himself can adjusting rotary speed, but also need to change transmission direction, and transmission needs heavy duty, so have employed worm gear, the worm structure of traditional transmission.The feature of worm gear, worm transmission structure is: can space transmission, change transmission direction, gearratio is large simultaneously, driving torque is large, adopt this structure to serve significantly reduce motor output revolutions and less than 100 kilograms part slow rotation can be driven, just meet in this equipment and drive the requirement of workpiece slow rotation.
Based on above-mentioned a few part, each mechanism is fitted together, define this complete machine, designer thus achieve terse, practical, low cost, high efficiency innovative idea.
Detailed description of the invention
The technical solution of the utility model, with reference to shown in accompanying drawing: the label in Fig. 1-1 ~ 1-3 is expressed as: 1, beveler casing; 2, reducing gear; 3, elevating mechanism; 4, grinding head mechanism; 5, scroll chuck; 6, electronic box; 7, control panel, 8, variable-frequency motor.Label in Fig. 2 is expressed as: 1-1, upper sealing plate; 1-2, lower shrouding.
The pneumatic beveler of gear of the design, see Fig. 1 ~ 2, have in body 1 front control panel 7, side electronic box 6, it is characterized in that on the upper sealing plate 1-1 that reducing gear 2 is fixed in body 1, variable-frequency motor 8 is arranged on the lower shrouding 1-2 in body 1, be connected on reductor belt wheel 2-12 by belt pulley, reducing gear is shown in Fig. 6-1,6-2; Belt wheel 2-12 is arranged on outside box body of speed reducer 2-2, worm screw 2-9 one end passes perpendicularly through the centre bore of belt wheel 2-12, be positioned in box body of speed reducer 2-2, there are a pair worm bearing 2-8,2-10 in worm screw 2-9 two ends, and add fastening bearing 2-11 below one worm bearing 2-10.
Grinding head mechanism 4 part, see Fig. 4-1,4-2,4-3, label is expressed as: 4-1, sharf; 4-2, main shaft; 4-3, emery wheel; 4-4, protective hood of grinding wheel; 4-5, power airduct; The beam arm of 3-2, elevating mechanism; 4-6, bistrique housing; The pair of bearings of 4-7,4-8, bistrique sharf.
Described grinding head mechanism 4 is fixed on the beam arm 3-2 termination of elevating mechanism, bistrique housing 4-6 is hollow elongated tubular shape, the sharf 4-1 of bistrique housing 4-6 mid portion mounting strap 4 spiral vanes and a pair bistrique bearing 4-7, the 4-8 at two ends, and one end connects power airduct 4-5, the other end connects grinding spindle 4-2, emery wheel 4-3 and semicircle protective hood of grinding wheel 4-4 thereof.
The label in Fig. 5-1,5-2,5-3 is shown in by elevating mechanism 3 part: 3-1, connector; 3-2, beam arm; 3-3, upper flange plate; 3-4,3-8 lift transmission case bearing, 3-5, transmission case body; 3-6, lower flange; 3-7, nut; 3-9, transmission case worm gear flat key (worm gear and nut screw connection are used); 3-10, lift worm gear; A pair clamp 3-11,3-14 of locking function; 3-12, screw rod; 3-13, spring; 3-15, tapering handle; 3-16,3-18 are a pair worm bearing of lift; 3-17, lift worm screw; 3-19, lift worm screw flat key; 3-20, Handle axis; 3-21, handwheel; 3-22, lift ring flange; 3-24, leading screw.
Elevating mechanism 3 shown in Fig. 1, its structure is mainly leading screw, transmission case body, bearing, worm gear and worm screw, it is characterized in that wherein transmission case body 3-5 is semi-circular cylindrical, be fixed on the position, the upper right corner, the back side of beveler box body 1, its structure is shown in Fig. 5-1 ~-3: install ring flange 3-3 above transmission case body 3-5, lower flange 3-6 is installed below, install on a pair lift transmission case therebetween, lower bearing 3-4, 3-8, leading screw 3-24 is through upper, nut 3-7 between lower bearing, nut 3-7 outside is connected with lift worm gear 3-10 by transmission case worm gear flat key 3-9, lift worm screw 3-17 is connected with the parallel side of lift worm gear 3-10, lift a pair worm bearing 3-16 is installed at lift worm screw 3-17 two ends, 3-18, lift a pair worm bearing 3-16, 3-18 is fixed on left side in transmission case body 3-5.Lift worm screw 3-17 exposes one end transmission case body outside and connects lift ring flange 3-22, and by lift worm screw flat key 3-19, handwheel 3-21 is coaxial with lift worm screw 3-17, be arranged on outside ring flange 3-22, Handle axis 3-20 is vertically mounted in handwheel 3-21 outer end edges.In the leading screw 3-24 upper end of lift, connector 3-1 is installed, by jackscrew connecting cross arm beam 3-2 in connector 3-1; Transmission case body is motionless, worm gear drives screw turns, the grinding head mechanism 4 of beam arm 3-2 and termination thereof is elevated thereupon.
The latter half of locking function structure of connector 3-1 is: axially be arrangeding in parallel on screw rod 3-12, screw rod 3-12 with connector 3-1 is installed with spring 3-13, both sides are made up of pendulum left clamp 3-11 and right clamp 3-14, screw rod 3-12 threaded end, through after tapped right clamp 3-14, is fixed together with tapering handle 3-15.Use cone post handle 3-15 to drive screw rod 3-12 to rotate after the angle of manual adjustment beam arm 3-2, left clamp is moved right, clamps leading screw top with right clamp and fix.
Handwheel 3-21 transmission is driven by crank handle axle 3-20, handwheel drives worm screw 3-17 to rotate, and worm screw drives worm gear 3-10 to rotate, and worm gear drives nut 3-7 to rotate, nut rotation makes the grinding head mechanism 4 of leading screw 3-24 top beam arm 3-2 and termination thereof move up and down, and realizes highly regulating.The adjusting screw top crossbeam 3-2 anglec of rotation, make the grinding wheel 4-3 position of bistrique be positioned at workpiece outer rim place, position relationship is shown in Fig. 3, provides bistrique rotational power by wind energy (it is 5 pressure that wind energy requires) by airduct 4-5.When wind energy passes through the sharf 4-1 in bistrique through airduct 4-5, drive main shaft 4-2 to rotate, main shaft 4-2 end has fastening grinding wheel 4-3, has protective hood of grinding wheel 4-4 to protect outside grinding wheel 4-3.
Reducing gear label in Fig. 6-1,6-2 is expressed as: 2-1, reductor lower ball cover; 2-2, casing; 2-3, reductor upper ball cover; 2-4, reductor ring flange; The upper bearing (metal) of 2-5, reductor worm-wheel shaft; 2-6, worm-wheel shaft; 2-7, reductor first worm gear; 2-8,2-10, be a pair worm bearing; 2-9, reductor worm screw; 2-11, fastening bearing; 2-12, belt wheel; The lower bearing of 2-13, reductor worm-wheel shaft.
Reducing gear 2 is by worm gear, worm screw, casing, bearing, ring flange forms, it is characterized in that the casing 2-2 of its reductor is vertically mounted on the circular hole place on the upper sealing plate 1-1 of chamfering body, see Fig. 2, on the casing 2-2 of reductor, Lower Half is connected with reductor upper ball cover 2-3, lower ball cover 2-1, the upper bearing (metal) 2-5 of reductor worm-wheel shaft is horizontally installed with below reductor upper ball cover 2-3, on reductor lower ball cover 2-1, level installs reductor worm-wheel shaft 2-6, install at the two ends of reductor worm-wheel shaft 2-6, lower bearing 2-5, 2-13, reductor worm gear 2-7 is installed outside worm-wheel shaft 2-6, with reductor worm gear 2-7 parallel side, reductor worm screw 2-9 is installed, reductor worm screw 2-9 installs at two ends a pair worm bearing 2-8, 2-10 and the fastening bearing 2-11 of reductor, worm bearing 2-8, 2-10, the fastening bearing 2-11 of reductor is fixed on box house left-hand portion, reductor worm screw 2-9 exposes the outer one end of casing and installs belt wheel 2-12.
Worm gear 2-7 is fixed on the worm-wheel shaft 2-6 perpendicular to worm screw, the horizontal upper and lower two ends of worm-wheel shaft 2-6 are installed with upper and lower bearing 2-5,2-13, bearing both ends of the surface are stamped upper ball cover 2-3 and lower ball cover 2-1, and worm-wheel shaft 2-6 upper surface mounting flange 2-4, scroll chuck 5 is fixed on ring flange 2-4.Casing front shown in Figure 1 left upper installs control panel 7, control panel 7 is conventional electrical button-pressing way, panel button function comprise anxious to stop, power initiation, workpiece stop, workpiece starts and workpiece speed governing button, workpiece speed governing button is adjustment workpiece rotary speed, and general operation is 6-10 rev/min.
Add and man-hour workpiece be placed on workbench scroll chuck 5 and clamp, air grinder 4 is adjusted to height same with gear outer corner edge by elevating mechanism 3, and bistrique 4 place grinding wheel 4-3 is placed in workpiece gear exterior angle top edge, see Fig. 3, the location diagram of grinding wheel and gear workpieces, the workpiece start button started on control panel 7 carries out automatic chamfering processing: press power supply and open merit button, variable-frequency motor switches on power, press workpiece start button afterwards, electric motor starting output kinetic energy, belt wheel 2-12 drives worm screw 2-9 to rotate, worm screw 2-9 drives worm gear 2-7 to rotate, worm gear 2-7 drives it to rotate in worm-wheel shaft 2-6 outer rim, worm-wheel shaft 2-6 drives ring flange 2-4 to rotate, and the workpiece on scroll chuck 5 is rotated, workpiece starts to rotate by automatic chamfering automatically.