CN204220936U - The roll-in rotary type adsorption forming device of insulated feeder adsorption forming system - Google Patents
The roll-in rotary type adsorption forming device of insulated feeder adsorption forming system Download PDFInfo
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- CN204220936U CN204220936U CN201420694696.8U CN201420694696U CN204220936U CN 204220936 U CN204220936 U CN 204220936U CN 201420694696 U CN201420694696 U CN 201420694696U CN 204220936 U CN204220936 U CN 204220936U
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Abstract
The roll-in rotary type adsorption forming device of insulated feeder adsorption forming system, comprises the stock tank containing paper pulp, and stock tank front side wall is provided with roll-in rotary type adsorption forming device; Roll-in rotary type adsorption forming device comprises the first air pressure motor, first air pressure motor is provided with the first hollow shaft, first hollow shaft is provided with the first lower flange, first lower flange is provided with the first upper flange plate, first upper flange plate is provided with the first cylindrical mold, and the first hollow shaft lower end is connected with the first suction tube by the first swivel; Easily detachable clamp connector is provided with between the outward flange of the first lower flange and the first upper flange plate.The utility model automaticity is high, is easy to operation, while adsorption slurry, mould also rotates, and which improves insulated feeder Wall thickness uniformity, and carries out roll extrusion at cylindrical shape insulated feeder outer surface, increase packing and the surface smoothness of insulated feeder, substantially increase heat insulation effect.
Description
Technical field
The utility model belongs to insulated feeder production technical field, is specifically related to a kind of roll-in rotary type adsorption forming device of insulated feeder adsorption forming system.
Background technology
The rising head made of low Heat Conduction Material is insulated feeder.Longer than rising head inner metal liquid setting time with common rising head, feeding effect is good.Insulated feeder has good heat insulating, refractoriness is high, feeding capacity is strong, reheating linear shrinkage is little, easy to use, non-environmental-pollution, be convenient to the advantages such as popularization.
Insulated feeder can be widely used in the castings production of the cast steel of the various trade mark, cast iron and non-ferrous alloy, uses this product can extend the cool time of molten metal, strengthens feeding effect, can improve casting process yield about 20%, reduces production cost.30%---about 40%, rising head weight reduces 40%---and 50%, save metal molten and cutting rising head expense, decrease molding sand and metal loss, energy-conservation saving of labor reduce castings production cost, improve the inherent quality of foundry goods and the compactness of foundry goods, improve economic benefit.After using this product to pour into a mould, this product high-temperature shrinkage is little, and insulating riser sleeve is without distortion, expansion, and rising head is bright and clean, profile consolidation, form " plate type " after feeding.
Insulated feeder has various shape structure, and at present, manufacture insulated feeder and generally adopt adsorption forming principle, in the stock tank of adsorption forming equipment upset, take out stock pump and vacuumize in mould, slurries are just attached to die surface, thus form insulated feeder.There is the defects such as became uneven is even, packing is lower, rough surface in existing insulated feeder, this not only has influence on product appearance image, and badly influences heat insulation effect.
Utility model content
The utility model, in order to solve weak point of the prior art, provides that a kind of thickness is even, packing is high, the roll-in rotary type adsorption forming device of the insulated feeder adsorption forming system of smooth surface, high insulating effect.
For solving the problems of the technologies described above, the utility model adopts following technical scheme: the roll-in rotary type adsorption forming device of insulated feeder adsorption forming system, comprises the stock tank containing paper pulp, and described stock tank front side wall is provided with roll-in rotary type adsorption forming device, roll-in rotary type adsorption forming device comprises and is located at the first bearing on stock tank front side wall and the pressing roll mechanism on the right side of stock tank, first bearing is hinged with the first air pressure motor, the clutch end of the first air pressure motor is coaxially provided with the first hollow shaft, in first hollow shaft, concentric is provided with the first lower flange, first lower flange is provided with the first upper flange plate, the first sealing gasket is provided with between first lower flange and the first upper flange plate, first upper flange plate is provided with and second hollow shaft that be interconnected coaxial with the first hollow shaft, second hollow shaft upper end is coaxially connected with the first cylindrical mold of hollow, first edge, cylindrical mold lower end is provided with locating ring, first edge, cylindrical mold lower end is provided with locating ring, first cylindrical mold upper end is detachably provided with the first closure plate, the external diameter of the first closure plate is equal with the external diameter of locating ring, first closure plate is provided with first handle, first cylindrical mold surface is provided with several the first pores, first hollow shaft lower end is connected with the first suction tube by the first swivel,
Pressing roll mechanism comprises horizontally disposed cylinder and vertically disposed fixed leg, fixed leg is provided with support ring, fixed leg is arranged with sleeve pipe, its lower end contacts with support ring upper surface, and sleeve upper end is provided with installing rack, installing rack is rotatably connected to can with the pressure roller of the first closure plate and locating ring compression fit, pressure roller is vertically arranged, be provided with connecting rod between the clutch end of cylinder and cover tube side part, connecting rod one end is vertical with sleeve pipe and be fixedly connected with, and the clutch end of the connecting rod other end and cylinder is hinged;
Easily detachable clamp connector is provided with between the outward flange of the first lower flange and the first upper flange plate;
Described easily detachable clamp connector comprises top board, lower platen and connecting plate, top board outer end and connecting plate upper end thereof, lower platen outer end and connecting plate lower end hinged, first upper flange plate upper surface is respectively equipped with locating slot, the inner lower surface of top board is provided with the upper locating piece be stuck in locating slot, first lower flange lower surface is respectively equipped with lower locating slot, the inner upper surface of lower platen is provided with the lower locating piece be stuck in lower locating slot, and the middle part between top board and lower platen is connected by vertically disposed bolted.
Adopt technique scheme, insulated feeder adsorption forming system also comprises the rotary type adsorption forming device be located on stock tank front side wall, and rotary type adsorption forming device is positioned on the left of roll-in rotary type adsorption forming device;
Rotary type adsorption forming device comprises the second bearing be located on stock tank front side wall, second bearing is hinged with the second air pressure motor, the clutch end of the second air pressure motor is coaxially provided with the 3rd hollow shaft, in 3rd hollow shaft, concentric is provided with the second lower flange, second lower flange is provided with the second upper flange plate, the second sealing gasket is provided with between second lower flange and the second upper flange plate, second upper flange plate is provided with and four hollow shaft that be interconnected coaxial with the 3rd hollow shaft, 4th hollow shaft upper end is coaxially connected with the second cylindrical mold of hollow, second cylindrical mold upper end is hemispherical dome structure, second edge, cylindrical mold lower end is provided with spacing ring, second cylindrical mold surface is provided with several the second pores, the side of the hemispherical dome structure on the second cylindrical mold top is provided with air vent, second cylindrical mold is provided with the second closure plate of shutoff air vent, be clasped with air vent inside second closure plate, second handle is provided with outside second closure plate, 3rd hollow shaft lower end is connected with the second suction tube by the second swivel,
Also easily detachable clamp connector is provided with between the outward flange of the second lower flange and the second upper flange plate.
Because rotary type adsorption forming device is different with the mould of roll-in rotary type adsorption forming device, rotary type adsorption forming device and roll-in rotary type adsorption forming device are respectively used to process different insulated feeders.
The course of work of rotary type adsorption forming device is as follows: open the second air pressure motor, second air pressure motor is by the 3rd hollow shaft, second lower flange, second upper flange plate and the 4th hollow shaft drive the second cylindrical mold to rotate, second cylindrical mold is overturn in stock tank, second air pressure motor is together turned over, until the second cylindrical mold is all immersed in stock tank, second suction tube is under the effect of the second suction pump, being taken away by the second suction tube by slurries by the second pore passes back in stock tank again, be not adsorbed to the second cylindrical mold surface by the slurries of the second pore, after reaching requirement Deng the thickness of the second cylindrical mold adsorption slurry, second cylindrical mold is flipped up, close the second air pressure motor, second closure plate is opened by hand-held second handle, second cylindrical mold inner and outer air pressure keeps balance, scratch on the upside of spacing ring with hand, insulated feeder blank upwards can be taken out.Install the second closure plate again, repeat the above-mentioned course of work, carry out the adsorption forming operation of next insulated feeder.
The course of work of the present utility model is as follows: open the first air pressure motor, first air pressure motor is by the first hollow shaft, first lower flange, first upper flange plate and the second hollow shaft drive the first cylindrical mold to rotate, first cylindrical mold is overturn in stock tank, first air pressure motor is together turned over, until the first cylindrical mold is all immersed in stock tank, first suction tube is under the effect of the first suction pump, being taken away by the second suction tube by slurries by the first pore passes back in stock tank again, be not adsorbed to the first cylindrical mold surface by the slurries of the first pore, after reaching requirement Deng the thickness of the first cylindrical mold adsorption slurry, first cylindrical mold is flipped up, manipulation cylinder extends, rotated by connecting rod drive sleeve, the installing rack of sleeve upper end and pressure roller to be drawn close with the first closure plate to locating ring and are contacted, pressure roller reversely rotates along with the first cylinder mould, pressure roller will be adsorbed on the paste compaction on the first cylindrical mold surface and floating, after tens seconds, close the second air pressure motor, manipulation cylinder shrinks, first closure plate is opened by hand-held first handle, first cylindrical mold inner and outer air pressure keeps balance, scratch on the upside of locating ring with hand, insulated feeder blank upwards can be taken out.Install the first closure plate again, repeat the above-mentioned course of work, carry out the adsorption forming operation of next insulated feeder.
Easily detachable clamp connector adopts said structure, not only can compress upper flange plate and lower flange, play good sealing function, and is easy to dismounting, replaces with ring flange and mould, so just can prepare the insulated feeder of different structure.Upper locating piece and lower locating piece play and limit the effect that not slippage located by top board and lower platen.
Insulated feeder adsorption forming system architecture is simple, automaticity is high, be easy to operation, while adsorption slurry, mould also rotates, and which improves insulated feeder Wall thickness uniformity, and carries out roll extrusion at cylindrical shape insulated feeder outer surface, increase packing and the surface smoothness of insulated feeder, substantially increase heat insulation effect.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the enlarged drawing of easily detachable clamp connector in the utility model in the middle of Fig. 1.
Detailed description of the invention
As depicted in figs. 1 and 2, insulated feeder adsorption forming system, comprise the stock tank 1 containing paper pulp, described stock tank 1 front side wall is provided with the rotary type adsorption forming device and roll-in rotary type adsorption forming device that are positioned at paper pulp ullage, and rotary type adsorption forming device is positioned on the left of roll-in rotary type adsorption forming device.
Roll-in rotary type adsorption forming device comprises and is located at the first bearing 15 on stock tank 1 front side wall and the pressing roll mechanism on the right side of stock tank 1, first bearing 15 is hinged with the first air pressure motor 16, the clutch end of the first air pressure motor 16 is coaxially provided with the first hollow shaft 17, in first hollow shaft 17, concentric is provided with the first lower flange 18, first lower flange 18 is provided with the first upper flange plate 19, the first sealing gasket 20 is provided with between first lower flange 18 and the first upper flange plate 19, first upper flange plate 19 is provided with and second hollow shaft 21 that be interconnected coaxial with the first hollow shaft 17, second hollow shaft 21 upper end is coaxially connected with the first cylindrical mold 22 of hollow, first edge, cylindrical mold 22 lower end is provided with locating ring 23, first edge, cylindrical mold 22 lower end is provided with locating ring 23, first cylindrical mold 22 upper end is detachably provided with the first closure plate 24, the external diameter of the first closure plate 24 is equal with the external diameter of locating ring 23, first closure plate 24 is provided with first handle 25, first cylindrical mold 22 surface is provided with several the first pores 26, first hollow shaft 17 lower end is connected with the first suction tube 27 by the first swivel.
Pressing roll mechanism comprises horizontally disposed cylinder 28 and vertically disposed fixed leg 29, fixed leg 29 is provided with support ring 30, fixed leg 29 is arranged with sleeve pipe 31, sleeve pipe 31 lower end contacts with support ring 30 upper surface, sleeve pipe 31 upper end is provided with installing rack 32, installing rack 32 is rotatably connected to can with the pressure roller 33 of the first closure plate 24 and locating ring 23 compression fit, pressure roller 33 is vertically arranged, connecting rod 34 is provided with between the clutch end of cylinder 28 and sleeve pipe 31 sidepiece, connecting rod 34 one end is vertical with sleeve pipe 31 and be fixedly connected with, the clutch end of connecting rod 34 other end and cylinder 28 is hinged.
Easily detachable clamp connector 35 is equipped with between second lower flange 5 and the outward flange of the second upper flange plate 6 and between the first lower flange 18 and the outward flange of the first upper flange plate 19.
Easily detachable clamp connector 35 comprises top board 36, lower platen 37 and connecting plate 38, top board 36 outer end and connecting plate 38 upper end thereof, lower platen 37 outer end and connecting plate 38 lower end hinged, second upper flange plate 6 and the first upper flange plate 19 upper surface are respectively equipped with locating slot, the inner lower surface of top board 36 is provided with the upper locating piece 40 be stuck in locating slot, second lower flange 5 and the first lower flange 18 lower surface are respectively equipped with lower locating slot, the inner upper surface of lower platen 37 is provided with the lower locating piece 39 be stuck in lower locating slot, middle part between top board 36 and lower platen 37 is fastenedly connected by vertically disposed bolt 41.
Rotary type adsorption forming device comprises the second bearing 2 be located on stock tank 1 front side wall, second bearing 2 is hinged with the second air pressure motor 3, the clutch end of the second air pressure motor 3 is coaxially provided with the 3rd hollow shaft 4, in 3rd hollow shaft 4, concentric is provided with the second lower flange 5, second lower flange 5 is provided with the second upper flange plate 6, the second sealing gasket 7 is provided with between second lower flange 5 and the second upper flange plate 6, second upper flange plate 6 is provided with and four hollow shaft 8 that be interconnected coaxial with the 3rd hollow shaft 4, 4th hollow shaft 8 upper end is coaxially connected with the second cylindrical mold 9 of hollow, second cylindrical mold 9 upper end is hemispherical dome structure, second edge, cylindrical mold 9 lower end is provided with spacing ring 10, second cylindrical mold 9 surface is provided with several the second pores 11, the side of the hemispherical dome structure on the second cylindrical mold 9 top is provided with air vent, second cylindrical mold 9 is provided with the second closure plate 12 of shutoff air vent, be clasped with air vent inside second closure plate 12, second handle 13 is provided with outside second closure plate 12, 3rd hollow shaft 4 lower end is connected with the second suction tube 14 by the second swivel.
Because rotary type adsorption forming device is different with the mould of roll-in rotary type adsorption forming device, rotary type adsorption forming device and roll-in rotary type adsorption forming device are respectively used to process different insulated feeders.
The course of work of rotary type adsorption forming device is as follows: open the second air pressure motor 3, second air pressure motor 3 is by the 3rd hollow shaft 4, second lower flange 5, second upper flange plate 6 and the 4th hollow shaft 8 drive the second cylindrical mold 9 to rotate, second cylindrical mold 9 is overturn in stock tank 1, second air pressure motor 3 is together turned over, until the second cylindrical mold 9 is all immersed in stock tank 1, second suction tube 14 is under the effect of the second suction pump, being taken away by the second suction tube 14 by slurries by the second pore 11 passes back in stock tank 1 again, be not adsorbed to the second cylindrical mold 9 surface by the slurries of the second pore 11, after reaching requirement Deng the thickness of the second cylindrical mold 9 adsorption slurry, second cylindrical mold 9 is flipped up, close the second air pressure motor 3, second closure plate 12 is opened by hand-held second handle 13, second cylindrical mold 9 inner and outer air pressure keeps balance, scratch on the upside of spacing ring 10 with hand, insulated feeder blank upwards can be taken out.Install the second closure plate 12 again, repeat the above-mentioned course of work, carry out the adsorption forming operation of next insulated feeder.
The course of work of roll-in rotary type adsorption forming device is as follows: open the first air pressure motor 16, first air pressure motor 16 is by the first hollow shaft 17, first lower flange 18, first upper flange plate 19 and the second hollow shaft 21 drive the first cylindrical mold 22 to rotate, first cylindrical mold 22 is overturn in stock tank 1, first air pressure motor 16 is together turned over, until the first cylindrical mold 22 is all immersed in stock tank 1, first suction tube 27 is under the effect of the first suction pump, being taken away by the second suction tube 14 by slurries by the first pore 26 passes back in stock tank 1 again, be not adsorbed to the first cylindrical mold 22 surface by the slurries of the first pore 26, after reaching requirement Deng the thickness of the first cylindrical mold 22 adsorption slurry, first cylindrical mold 22 is flipped up, manipulation cylinder 28 extends, rotated by connecting rod 34 drive sleeve 31, the installing rack 32 of sleeve pipe 31 upper end is drawn close and contacts to locating ring 23 with the first closure plate 24 with pressure roller 33, pressure roller 33 reversely rotates along with the first cylinder mould, pressure roller 33 will be adsorbed on the paste compaction on the first cylindrical mold 22 surface and floating, after tens seconds, close the second air pressure motor 3, manipulation cylinder 28 shrinks, first closure plate 24 is opened by hand-held first handle 25, first cylindrical mold 22 inner and outer air pressure keeps balance, scratch on the upside of locating ring 23 with hand, insulated feeder blank upwards can be taken out.Install the first closure plate 24 again, repeat the above-mentioned course of work, carry out the adsorption forming operation of next insulated feeder.
Easily detachable clamp connector 35 adopts said structure, not only can compress upper flange plate and lower flange, plays good sealing function, and is easy to dismounting, replaces with ring flange and mould, so just can prepare the insulated feeder of different structure.Upper locating piece 40 and lower locating piece 39 play and limit the effect that not slippage located by top board 36 and lower platen 37.
Above embodiment is the unrestricted the technical solution of the utility model in order to explanation only, although be described in detail the utility model with reference to above-described embodiment, those of ordinary skill in the art is to be understood that: still can modify to the utility model or equivalent replacement, and not departing from any modification or partial replacement of spirit and scope of the present utility model, it all should be encompassed in the middle of right of the present utility model.
Claims (1)
1. the roll-in rotary type adsorption forming device of insulated feeder adsorption forming system, comprises the stock tank containing paper pulp, it is characterized in that: described stock tank front side wall is provided with roll-in rotary type adsorption forming device, roll-in rotary type adsorption forming device comprises and is located at the first bearing on stock tank front side wall and the pressing roll mechanism on the right side of stock tank, first bearing is hinged with the first air pressure motor, the clutch end of the first air pressure motor is coaxially provided with the first hollow shaft, in first hollow shaft, concentric is provided with the first lower flange, first lower flange is provided with the first upper flange plate, the first sealing gasket is provided with between first lower flange and the first upper flange plate, first upper flange plate is provided with and second hollow shaft that be interconnected coaxial with the first hollow shaft, second hollow shaft upper end is coaxially connected with the first cylindrical mold of hollow, first edge, cylindrical mold lower end is provided with locating ring, first edge, cylindrical mold lower end is provided with locating ring, first cylindrical mold upper end is detachably provided with the first closure plate, the external diameter of the first closure plate is equal with the external diameter of locating ring, first closure plate is provided with first handle, first cylindrical mold surface is provided with several the first pores, first hollow shaft lower end is connected with the first suction tube by the first swivel,
Pressing roll mechanism comprises horizontally disposed cylinder and vertically disposed fixed leg, fixed leg is provided with support ring, fixed leg is arranged with sleeve pipe, its lower end contacts with support ring upper surface, and sleeve upper end is provided with installing rack, installing rack is rotatably connected to can with the pressure roller of the first closure plate and locating ring compression fit, pressure roller is vertically arranged, be provided with connecting rod between the clutch end of cylinder and cover tube side part, connecting rod one end is vertical with sleeve pipe and be fixedly connected with, and the clutch end of the connecting rod other end and cylinder is hinged;
Easily detachable clamp connector is provided with between the outward flange of the first lower flange and the first upper flange plate;
Described easily detachable clamp connector comprises top board, lower platen and connecting plate, top board outer end and connecting plate upper end thereof, lower platen outer end and connecting plate lower end hinged, first upper flange plate upper surface is respectively equipped with locating slot, the inner lower surface of top board is provided with the upper locating piece be stuck in locating slot, first lower flange lower surface is respectively equipped with lower locating slot, the inner upper surface of lower platen is provided with the lower locating piece be stuck in lower locating slot, and the middle part between top board and lower platen is connected by vertically disposed bolted.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420694696.8U CN204220936U (en) | 2014-11-19 | 2014-11-19 | The roll-in rotary type adsorption forming device of insulated feeder adsorption forming system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420694696.8U CN204220936U (en) | 2014-11-19 | 2014-11-19 | The roll-in rotary type adsorption forming device of insulated feeder adsorption forming system |
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| CN204220936U true CN204220936U (en) | 2015-03-25 |
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| CN201420694696.8U Active CN204220936U (en) | 2014-11-19 | 2014-11-19 | The roll-in rotary type adsorption forming device of insulated feeder adsorption forming system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106890943A (en) * | 2017-04-14 | 2017-06-27 | 长兴鼎峰铸造材料有限公司 | A kind of efficient production equipment of insulated feeder |
| CN106890944A (en) * | 2017-04-14 | 2017-06-27 | 长兴鼎峰铸造材料有限公司 | A kind of rising head production equipment with automatic assembling and feeding function |
| CN106890942A (en) * | 2017-04-14 | 2017-06-27 | 长兴鼎峰铸造材料有限公司 | A kind of slideable upset shaping rising head equipment |
-
2014
- 2014-11-19 CN CN201420694696.8U patent/CN204220936U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106890943A (en) * | 2017-04-14 | 2017-06-27 | 长兴鼎峰铸造材料有限公司 | A kind of efficient production equipment of insulated feeder |
| CN106890944A (en) * | 2017-04-14 | 2017-06-27 | 长兴鼎峰铸造材料有限公司 | A kind of rising head production equipment with automatic assembling and feeding function |
| CN106890942A (en) * | 2017-04-14 | 2017-06-27 | 长兴鼎峰铸造材料有限公司 | A kind of slideable upset shaping rising head equipment |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C56 | Change in the name or address of the patentee |
Owner name: JIAOZUO GEDE NEW MATERIALS CO., LTD. Free format text: FORMER NAME: JIAOZUO GEDE NEW MATERIALS LTD. |
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| CP01 | Change in the name or title of a patent holder |
Address after: 454191 Henan Province, Jiaozuo City Station District Chunxiao Road No. 100 Patentee after: Jiaozuo dove new material Limited by Share Ltd Address before: 454191 Henan Province, Jiaozuo City Station District Chunxiao Road No. 100 Patentee before: JIAOZUO GEDE NEW MATERIALS CO., LTD. |