CN204204016U - A kind of steel billet auto-counter - Google Patents

A kind of steel billet auto-counter Download PDF

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Publication number
CN204204016U
CN204204016U CN201420605692.8U CN201420605692U CN204204016U CN 204204016 U CN204204016 U CN 204204016U CN 201420605692 U CN201420605692 U CN 201420605692U CN 204204016 U CN204204016 U CN 204204016U
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circuit
contact
steel billet
executive circuit
executive
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CN201420605692.8U
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吕宗岩
孙国杰
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Shen Kan Qinhuangdao General Engineering Design and Research Institute Corp of MCC
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BERIS ENGINEERING AND RESEARCH Corp QHD BRANCH
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Abstract

The utility model discloses a kind of steel billet auto-counter, it comprises: the first sensor circuit and the second sensor circuit, its forward transmission direction along steel billet forward and backward setting successively, described first sensor circuit and the second sensor circuit respond to passing through and exporting corresponding electric signal of steel billet; First executive circuit and the second executive circuit, described first executive circuit is connected with the first sensor circuit, and the electric signal for being exported by described first sensor circuit is converted to contact and exports; Described second executive circuit is connected with the second sensor circuit, and the electric signal for being exported by the second sensor circuit is converted to contact and exports; It is interlocking that the contact of described first executive circuit and the second executive circuit exports; Counting circuit, it is connected respectively with the first executive circuit and the second executive circuit, and the contact being received from the first executive circuit exports and carries out " adding " counting by described counting circuit, and the contact being received from the second executive circuit exports and carries out " subtracting " counting by counting circuit.

Description

A kind of steel billet auto-counter
Technical field
The utility model relates to a kind of circuit arrangement, particularly relates to a kind of counter.
Background technology
The important indicator that in iron and steel enterprise, the tapping number of furnace area is examined usually used as teams and groups, but there are the following problems for the tapping number programming count in this region:
Be rolled when needing to transport rolling zone to after heating steel billet to stipulated time, but due to rolling system fault or may find that steel billet does not meet the reasons such as rolling requirements in transport way, transport steel billet back storage area again, and the positive and negative direction that current steel billet counting assembly cannot realize steel billet conveying is distinguished, therefore accurately can not carry out steel billet Auto-counting.
Utility model content
The purpose of this utility model is to provide a kind of steel billet auto-counter, and it can identify the direction that steel billet transmits, and carries out Auto-counting based on the direction of steel billet conveying, thus achieves the accurate counting to transporting steel billet.
In order to reach the object of above-mentioned utility model, the utility model provides a kind of steel billet auto-counter, and it comprises:
First sensor circuit and the second sensor circuit, its forward transmission direction along steel billet forward and backward setting successively, described first sensor circuit and the second sensor circuit respond to passing through and exporting corresponding electric signal of steel billet;
First executive circuit and the second executive circuit, described first executive circuit is connected with the first sensor circuit, and the electric signal for being exported by described first sensor circuit is converted to contact and exports; Described second executive circuit is connected with the second sensor circuit, and the electric signal for being exported by the second sensor circuit is converted to contact and exports; It is interlocking that the contact of described first executive circuit and the second executive circuit exports, in unidirectional transport process, if one of them executive circuit has carried out contact output, then another executive circuit does not carry out contact output or contact and exports that invalid (even the first executive circuit has carried out contact output, then the second executive circuit do not carry out contact output or contact export invalid, if described second executive circuit has carried out contact output, then the first executive circuit do not carry out contact output or contact export invalid);
Counting circuit, it is connected respectively with the first executive circuit and the second executive circuit, and the contact being received from the first executive circuit exports and carries out " adding " counting by described counting circuit, and the contact being received from the second executive circuit exports and carries out " subtracting " counting by counting circuit.
The steel billet auto-counter that the utility model provides in use, first sensor circuit and the second sensor circuit are located near steel billet Transfer pipe, and the first sensor circuit can be arranged at deflection side, furnace area on the forward direction of transfer of steel billet, the second sensor circuit is arranged at deflection rolling zone side.So, when steel billet is transported through to rolling zone by furnace area, first sensor circuit first senses that steel billet passes through, therefore the electric signal that the first sensor circuit exports is converted to contact output by the first executive circuit, and the contact being received from the first executive circuit exports and carries out " adding " counting by counting circuit; On the other hand, because the contact of the second executive circuit exports locked, like this when steel billet is by the second sensor circuit, the second executive circuit does not just carry out contact output action or contact output action is invalid, and counting circuit does not then count again.In like manner, when steel billet is transmitted from rolling zone towards furnace area, second sensor circuit first senses that steel billet passes through, therefore the electric signal that the second sensor circuit exports is converted to contact output by the second executive circuit, and the contact being received from the second executive circuit exports and carries out " subtracting " counting by counting circuit; On the other hand, because the contact of the first executive circuit exports locked, like this when steel billet is by the first sensor circuit, the first executive circuit does not just carry out contact output action or contact output action is invalid, and counting circuit does not then count again.Just achieve the accurate counting of steel billet conveying thus.
Further, in steel billet auto-counter described in the utility model, described first sensor circuit comprises the first photovalve, and described second sensor circuit comprises the second photovalve.
First photovalve and the second photovalve can be phototransistors.
Further, in steel billet auto-counter described in the utility model, described first sensor circuit also comprises the resistance that at least one and described first photovalve is connected.
Further, in steel billet auto-counter described in the utility model, described second sensor circuit also comprises the resistance that at least one and described second photovalve is connected.
Further, in steel billet auto-counter described in the utility model, described first executive circuit and the second executive circuit include: the time relay, each time relay all has the first contact and the second contact, wherein the first contact corresponding sensor circuit sense steel billet by time carry out contact output, the second contact performs the contact output interlocking between each executive circuit.
Due to steel billet transmit time, between arrival first sensor circuit and arrival the second sensor circuit, and leave the first sensor circuit and leave between the second sensor circuit, all free interval, therefore in this embodiment, the time relay is for utilizing this time interval to carry out interlocking design.
Further, in steel billet auto-counter described in the utility model, second contact of the time relay of described first executive circuit is located in the wire loop of the time relay of described second executive circuit, and the second contact of the time relay of described second executive circuit is located in the wire loop of the time relay of described first executive circuit.
Further, in steel billet auto-counter described in the utility model, described first executive circuit and the second executive circuit all also comprise: at least one relay, the contact of this relay is connected in the wire loop of the described time relay, and the coil of this relay is for the electric signal that receives the first corresponding sensor circuit and the second sensor circuit and export and control the contact action of this relay.
Further, in steel billet auto-counter described in the utility model, described first executive circuit and the second executive circuit all also comprise: at least one diode, and this diode is in parallel with described relay, and this diode is for the protection of relay.
Further, in steel billet auto-counter described in the utility model, described first executive circuit and the second executive circuit all also comprise: some triodes, the electric signal that the coil that the electric signal that described first sensor circuit of correspondence and the second sensor circuit export is converted to described relay can effectively receive by described triode.
Further, in steel billet auto-counter described in the utility model, the triode of described first executive circuit and the second executive circuit comprises respectively: a NPN type triode and a PNP type triode; Wherein the base stage of NPN type triode receives the electric signal that corresponding sensor circuit exports, and its emitter connects power cathode; The base stage of PNP type triode connects the collector of NPN type triode by resistance, connect positive source by resistance simultaneously, and its emitter connects positive source, and its collector connects power cathode by described relay coil.
In this embodiment, when sensor circuit does not sense steel billet, NPN type triode and the equal conducting of PNP type triode, relay coil obtains electric; When sensor circuit senses steel billet, sensing element resistance declines, and NPN type triode and PNP type triode are all ended, relay coil dead electricity.
Steel billet auto-counter described in the utility model, compared with existing steel billet counting assembly, it can carry out adding counting or carrying out subtracting counting according to the set direction of band steel transmission, thus can carry out accurate Auto-counting to steel billet, can reflect steel billet quantity automatically and accurately.
Accompanying drawing explanation
Fig. 1 is the circuit structure schematic block diagram of steel billet auto-counter described in the utility model under a kind of embodiment.
Fig. 2 is the circuit theory diagrams of the steel billet direction of transfer recognition device of steel billet auto-counter described in the utility model under a kind of embodiment.
Fig. 3 is the circuit diagram of the counting circuit of steel billet auto-counter described in the utility model under a kind of embodiment.
Embodiment
To be described further steel billet auto-counter described in the utility model according to specific embodiment and Figure of description below, but this explanation does not form the improper restriction to technical solutions of the utility model.
Fig. 1 shows the circuit structure of steel billet auto-counter described in the utility model under a kind of embodiment.
As shown in Figure 1, the steel billet auto-counter of present embodiment comprises: the first sensor circuit and the second sensor circuit, and first executive circuit and the second executive circuit, wherein the output of the first sensor circuit connects the input of the first executive circuit, the output of the second sensor circuit connects the input of the second executive circuit, has interlocking and connect between the first executive circuit and the second executive circuit; The output of the first executive circuit and the second executive circuit all connects the input of counting circuit.
Fig. 2 shows the circuit structure of the steel billet direction of transfer recognition device of the present embodiment.
As shown in Figure 2, in the present embodiment, first sensor circuit comprises phototransistor RG1 and 40k Ω resistance R13, second sensor circuit comprises phototransistor RG2 and 40k Ω resistance R23, first executive circuit comprises NPN type triode VT11, PNP type triode VT12, diode VD1, relay K 1 coil and normally closed contact K1-1 thereof, time relay S1 coil and normally opened contact S1-1 thereof, the normally closed contact S2-2 of time relay S2, 20k Ω resistance R11 and 20k Ω resistance R12, second executive circuit comprises NPN type triode VT21, PNP type triode VT22, diode VD2, relay K 2 coil and normally closed contact K2-1 thereof, time relay S2 coil and normally opened contact S2-1 thereof, the normally closed contact S1-2 of time relay S1, 20k Ω resistance R21 and 20k Ω resistance R22, supply voltage 24VDC, its circuit connecting relation is as figure.
Fig. 3 shows the circuit structure of the counting circuit of the present embodiment.
As shown in Figure 3, the counting circuit of the present embodiment comprises U1 ~ U6 six CD40110 chips and SEG1 ~ SEG6 six charactron 5101AS, and 42 360 Ω resistance R1 and 2 10k Ω resistance R2, and its circuit connecting relation is as figure.The Count+_1 end of counting circuit and Count+_2 end connect the normally opened contact S1-1 two ends of the time relay S1 of above-mentioned steel billet direction of transfer recognition device respectively, and the Count-_1 end of counting circuit and Count-_2 end connect the normally opened contact S2-1 two ends of the time relay S2 of above-mentioned steel billet direction of transfer recognition device respectively.
When the steel billet auto-counter of the present embodiment is installed, phototransistor RG1 near heating furnace direction, phototransistor RG2 near rolling system direction, when namely ensureing that steel billet forward transmits first after phototransistor RG1 through phototransistor RG2.Phototransistor RG1 and RG2 is for detecting steel billet through out-of-date sent high light.
In conjunction with reference to figure 2, transport through for steel billet forward, the course of work following (in the technical program, the time relay chooses to obtain electric time lagged type or power cut off delay type, and the present embodiment is described for the power cut off delay type time relay) of the steel billet auto-counter of the present embodiment:
Phototransistor RG1 do not receive illumination namely do not sense steel billet arrive in, NPN type triode VT11 and PNP type triode VT12 conducting, relay K 1 coil obtains electric, and its normally closed contact K1-1 disconnects, time relay S1 coil must not be electric, and its normally opened contact S1-1 disconnects; In like manner, time relay S2 must not be electric, and its normally opened contact S2-1 disconnects.
When there being steel billet to be normally conveyed through steel billet auto-counter, first steel billet front end reaches phototransistor RG1, phototransistor RG1 receives the light that steel billet sends, the resistance of phototransistor RG1 declines, cause a point drops, so NPN type triode VT11 ends, then resistance R11, the circuit of R12 and NPN type triode VT11 composition disconnects, PNP type triode VT12 also ends, then relay K 1 coil losing electricity, its normally closed contact K1-1 closes, so time relay S1 coil obtains electric, its normally opened contact S1-1 closes, the normally closed contact S1-2 of the time relay S1 in time relay S2 wire loop disconnects, so, phototransistor RG2 is reached after steel billet front end moves the distance of phototransistor RG1 to RG2, when phototransistor RG2 receives the light that steel billet sends, S2 coil is " locked " and can not obtains electric, its normally opened contact S2-1 is failure to actuate.When phototransistor RG1 is left in steel billet rear end first, relay K 1 coil obtains electric, its normally closed contact K1-1 disconnects, time relay S1 coil losing electricity, disconnect after the setting delay time of its normally opened contact S1-1 elapsed time relay S1, closed after the setting delay time of its normally closed contact S1-2 elapsed time relay S1, this setting delay time regulates according to steel billet transfer rate, ensure that steel billet transmitting range is greater than the distance of phototransistor RG1 to RG2 in this setting delay time, therefore before also not leaving phototransistor RG2 after phototransistor RG1 is left in steel billet rear end, normally closed contact S1-2 still remains open state, the normally closed contact K2-1 of relay K 2 is made still to be in closure state even if also do not leave phototransistor RG2 due to steel billet rear end, S2 coil still keeps being " locked " and can not obtaining electric, its normally opened contact S2-1 keeps being failure to actuate.
When steel billet oppositely transports through, the course of work of the steel billet direction of transfer recognition device of the present embodiment and said process, according to the first sensor circuit and the second sensor circuit, the first executive circuit and the second executive circuit full symmetric, have not just repeated at this.
Known by the above-mentioned course of work, the normally opened contact S1-1 of original state time relay S1 and the normally opened contact S2-1 of time relay S2 is all in off-state; When steel billet forward transports through, the normally opened contact S1-1 of time relay S1 closes, and the normally opened contact S2-1 of time relay S2 remains open; When steel billet oppositely transports through, the normally opened contact S2-1 of time relay S2 closes, and the normally opened contact S1-1 of time relay S1 remains open; Steel billet is complete pass through after, restPose.
During the steel billet auto-counter work of the present embodiment, the course of work of counting circuit transports through for steel billet forward, and in conjunction with reference to figure 3, the course of work is as follows:
The Count+_1 end of counting circuit and Count+_2 hold the normally opened contact S1-1 two ends of tie-time relay S1, and when Count+_1 and Count+_2 conducting, represent that steel billet forward passes through, CD40110 chip carries out adding counting; The Count-_1 end of counting circuit and Count-_2 hold the normally opened contact S2-1 two ends of tie-time relay S2, when Count-_1 and Count-_2 conducting, expression steel billet back through, CD40110 chip carries out subtracting counting." Clear " end in counting circuit can connect switch, realizes counter O reset.Charactron 5101AS shows current count value.
It should be noted that above cited embodiment is only specific embodiment of the utility model.Obvious the utility model is not limited to above embodiment, and the similar change thereupon made or distortion are that those skilled in the art can directly draw from content disclosed in the utility model or be easy to just associate, and all should belong to protection domain of the present utility model.

Claims (10)

1. a steel billet auto-counter, is characterized in that, comprising:
First sensor circuit and the second sensor circuit, its forward transmission direction along steel billet forward and backward setting successively, described first sensor circuit and the second sensor circuit respond to passing through and exporting corresponding electric signal of steel billet;
First executive circuit and the second executive circuit, described first executive circuit is connected with the first sensor circuit, and the electric signal for being exported by described first sensor circuit is converted to contact and exports; Described second executive circuit is connected with the second sensor circuit, and the electric signal for being exported by the second sensor circuit is converted to contact and exports; It is interlocking that the contact of described first executive circuit and the second executive circuit exports, if one of them executive circuit has carried out contact output, then another executive circuit do not carry out contact output or contact export invalid;
Counting circuit, it is connected respectively with the first executive circuit and the second executive circuit, and the contact being received from the first executive circuit exports and carries out " adding " counting by described counting circuit, and the contact being received from the second executive circuit exports and carries out " subtracting " counting by counting circuit.
2. steel billet auto-counter as claimed in claim 1, it is characterized in that, described first sensor circuit comprises the first photovalve, and described second sensor circuit comprises the second photovalve.
3. steel billet auto-counter as claimed in claim 2, it is characterized in that, described first sensor circuit also comprises the resistance that at least one and described first photovalve is connected.
4. steel billet auto-counter as claimed in claim 2, it is characterized in that, described second sensor circuit also comprises the resistance that at least one and described second photovalve is connected.
5. steel billet auto-counter as claimed in claim 1, it is characterized in that, described first executive circuit and the second executive circuit include: the time relay, each time relay all has the first contact and the second contact, wherein the first contact corresponding sensor circuit sense steel billet by time carry out contact output, the second contact performs the contact output interlocking between each executive circuit.
6. steel billet auto-counter as claimed in claim 5, it is characterized in that, second contact of the time relay of described first executive circuit is located in the wire loop of the time relay of described second executive circuit, and the second contact of the time relay of described second executive circuit is located in the wire loop of the time relay of described first executive circuit.
7. steel billet auto-counter as claimed in claim 5, it is characterized in that, described first executive circuit and the second executive circuit all also comprise: at least one relay, the contact of this relay is connected in the wire loop of the described time relay, and the coil of this relay is for the electric signal that receives the first corresponding sensor circuit and the second sensor circuit and export and control the contact action of this relay.
8. steel billet auto-counter as claimed in claim 7, it is characterized in that, described first executive circuit and the second executive circuit all also comprise: at least one diode, and this diode is in parallel with described relay.
9. steel billet auto-counter as claimed in claim 7, it is characterized in that, described first executive circuit and the second executive circuit all also comprise: some triodes, the electric signal that the coil that the electric signal that described first sensor circuit of correspondence and the second sensor circuit export is converted to described relay can effectively receive by described triode.
10. steel billet auto-counter as claimed in claim 9, it is characterized in that, the triode of described first executive circuit and the second executive circuit comprises respectively: a NPN type triode and a PNP type triode; Wherein the base stage of NPN type triode receives the electric signal that corresponding sensor circuit exports, and its emitter connects power cathode; The base stage of PNP type triode connects the collector of NPN type triode by resistance, connect positive source by resistance simultaneously, and its emitter connects positive source, and its collector connects power cathode by described relay coil.
CN201420605692.8U 2014-10-20 2014-10-20 A kind of steel billet auto-counter Active CN204204016U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106096712A (en) * 2016-07-05 2016-11-09 山东钢铁股份有限公司 A kind of steel billet counting assembly and method
CN106345848A (en) * 2016-08-29 2017-01-25 四川省达州钢铁集团有限责任公司 Automatic billet counting method and system
CN109573523A (en) * 2018-11-28 2019-04-05 江苏荣泰玻璃制品有限公司 A kind of counting device of vial
CN114383424A (en) * 2021-12-21 2022-04-22 中冶南方工程技术有限公司 Roller way steel billet information tracking method of walking beam furnace

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106096712A (en) * 2016-07-05 2016-11-09 山东钢铁股份有限公司 A kind of steel billet counting assembly and method
CN106096712B (en) * 2016-07-05 2018-09-04 山信软件股份有限公司 A kind of steel billet counting device and method
CN106345848A (en) * 2016-08-29 2017-01-25 四川省达州钢铁集团有限责任公司 Automatic billet counting method and system
CN109573523A (en) * 2018-11-28 2019-04-05 江苏荣泰玻璃制品有限公司 A kind of counting device of vial
CN114383424A (en) * 2021-12-21 2022-04-22 中冶南方工程技术有限公司 Roller way steel billet information tracking method of walking beam furnace
CN114383424B (en) * 2021-12-21 2024-02-23 中冶南方工程技术有限公司 Roller way billet information tracking method of step heating furnace

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GR01 Patent grant
TR01 Transfer of patent right

Effective date of registration: 20180409

Address after: 066004 No. 71, Longhai Road, Qinhuangdao economic and Technological Development Zone, Hebei

Patentee after: MCC Qinhuangdao engineering design & Research Institute Co Ltd

Address before: Hebei Street West Harbor area, 066004 Hebei city of Qinhuangdao province No. 47

Patentee before: BERIS Engineering and Research Corporation QHD Branch

TR01 Transfer of patent right