CN204180782U - A kind of full-automatic pancake folding flow line - Google Patents
A kind of full-automatic pancake folding flow line Download PDFInfo
- Publication number
- CN204180782U CN204180782U CN201420279760.6U CN201420279760U CN204180782U CN 204180782 U CN204180782 U CN 204180782U CN 201420279760 U CN201420279760 U CN 201420279760U CN 204180782 U CN204180782 U CN 204180782U
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- conveyer belt
- level
- folding
- sensor
- thin pancake
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Abstract
The utility model discloses a kind of full-automatic pancake folding flow line, belong to traditional food processing technique field.Streamline provided by the utility model, by one horizontal one vertical two transmit folding circuits and form, wherein cross drive fold line route level Four conveyer belt and sensor and folding device composition; Longitudinally transmit one or more conveyer belts of fold line route, sensor and folding device composition.Utilize streamline provided by the utility model by the thin pancake transmission prepared or be placed on one-level conveyer belt, by the transmission of conveyer belt at different levels and the folding operation of folding machine and backfin sheet, realizing the automatic folding of thin pancake.The contribution of the utility model to prior art is the automatic folding and the streamlined operation that achieve thin pancake, substantially increases the efficiency of Thin pancake folding, saves labour, have good market prospects, be applicable to the large-scale production of thin pancake.
Description
Technical field
The utility model relates to a kind of full-automatic pancake folding flow line and application thereof, belongs to traditional food processing technique field.
Background technology
Thin pancake is northern China traditional food, and the processing mode of thin pancake is for a long time: struck off on a flat iron plate for making cakes plate by simple and easy scraper plate by the batter modulated, and uncovers and be packaged to be product after batter maturation.Prior art relates to half/full-automatic pancake machine for the improvement of thin pancake processing unit (plant) more, is intended to the automaticity improving thin pancake process.
Although what pan cake folding machine disclosed in CN203167918U achieved thin pancake is folded mechanically work, folding process is loaded down with trivial details, and power consumption is large, and power consumption is high, and noise is large, and the breakage rate of thin pancake is high, can not meet the needs of actual production.The open pan cake folding machine of CN103444829A, is made up of actuating unit, conveyer belt, power transmission shaft and some press nips.Thin pancake is cooperatively interacted by the pinch roller of different angles in press nips and realizes the folding of thin pancake.Although this pan cake folding machine achieves the folding of thin pancake, completed by a device, can not realize the streamlined process of Thin pancake folding, production efficiency is on the low side.
Utility model content
The utility model provides a kind of full-automatic pancake folding flow line, by one horizontal one vertical two transmit folding circuits and form, wherein cross drive fold line route level Four conveyer belt and sensor and folding device composition; Longitudinally transmit one or more conveyer belts of fold line route, sensor and folding device composition;
Transverse conveyor by one-level conveyer belt 1, secondary conveyer belt 2, three grades of conveyer belts 3 independence consistent with level Four conveyer belt 4 four direction of transfers and end to end conveyer belt form, wherein one-level conveyer belt 1 does not settle folding machine, secondary conveyer belt 2 has a last item 8 near the feed belt upper end, one end of one-level conveyer belt 1, last item 8 has a folding machine 9 along direction of transfer rear end, at folding machine 9 towards subordinate's conveyer belt direction end sensor 10; Three grades of conveyer belts 3 also have last item 11, folding machine 12 and sensor 13, and set-up mode is identical with the set-up mode of corresponding component in secondary conveyer belt 2; Level Four conveyer belt 4 middle upper part is provided with a backfin sheet 14 along direction of transfer, and backfin sheet 14 connects by being connected to the support 15 supported on conveyer belt 4 platform, and conveyer belt 4 corresponds to backfin sheet 14 and is provided with a sensor 16 along direction of transfer end;
The conveyer belt longitudinally transmitting folding circuit is Pyatyi conveyer belt 5, Pyatyi conveyer belt 5 is positioned at immediately below level Four conveyer belt 4, direction of transfer is vertical with the direction of transfer of level Four conveyer belt 4, Pyatyi conveyer belt 5 is provided with a folding machine 17 in the position sending out level Four conveyer belt 4, and folding machine 17 is provided with sensor 18 along the end of direction of transfer;
Be provided with water injector 22 and electric heating piece 23 above one-level conveyer belt, water injector is used for the softening of thin pancake, and the thin pancake through water injector process makes water atomization through electric heating piece heating again.
Thin pancake is penetrated by one-level conveyer belt 1, through the transmission of secondary conveyer belt 2, three grades of conveyer belts 3 and level Four conveyer belt 4 and folding machine 9, folding machine 12 and backfin sheet 14 laterally folded after drop on Pyatyi conveyer belt 5, undertaken longitudinal folding by folding machine 17 again, finally spread out of by Pyatyi conveyer belt 5 or follow-up conveyer belt.
Equal by many width or not etc. strip tape of described conveyer belt forms.
Described strip belt material is elastomer, and strip belt is provided with hard seta 21.
Described one-level conveyer belt 1 can be horizontally disposed with or be obliquely installed, when being obliquely installed, one-level conveyer belt 1 and secondary conveyer belt 2 joint, one-level conveyer belt 1 position is higher than secondary conveyer belt 2, one-level conveyer belt 1 is provided with big roller 6 and trundle 7 near one end of secondary conveyer belt 2, wherein trundle 7 is positioned at outside, and big roller 6 is positioned at inner side.
Described last item 8 and last item 11 can rotate or not rotate, and during rotation, the rotation direction of last item is contrary with the rotation direction of corresponding conveyer belt roller bearing; The distance of last item and conveyer belt is 5-10mm.
Described sensor 10, sensor 13, sensor 16 and sensor 18 are infrared sensor or pressure sensor.
The width of described one-level conveyer belt 1 is greater than the width of secondary conveyer belt 2, the width of secondary conveyer belt 2 is greater than three grades of conveyer belt 3 width, the width of three grades of conveyer belts 3 equals the width of level Four conveyer belt 4, does not arrange strip belt in the middle part of level Four conveyer belt wider than backfin sheet 14 width 2-4 position doubly.
The strip belt both sides of described conveyer belt are provided with buckle 20.
Described backfin sheet 14 is respectively got long limit, side by two identical long-bar metal sheets or metallic plate and is connected into tip, and pointed end is used for level pressure thin pancake, impels thin pancake to amount to; The position at backfin sheet 14 tip is positioned at above thin pancake center line, and the length of backfin sheet 14 is greater than the diameter of thin pancake.
A kind of full-automatic pancake folding flow line of the utility model is adopted not relate to making and the packaging process of thin pancake, by the thin pancake transmission prepared or be placed on one-level conveyer belt 1, by the transmission of conveyer belt at different levels and the folding operation of folding machine and backfin sheet, realize the automatic folding of thin pancake.The contribution of the utility model to prior art is the automatic folding and the streamlined operation that achieve thin pancake, substantially increases the efficiency of Thin pancake folding, saves labour, have good market prospects.
Streamline of the present utility model has following beneficial effect:
1, device has the low advantage of cost of manufacture;
2, the streamline that the utility model provides, can realize modularization assembling, and the requirement having more the packing of product regulates folding number of times, according to the space of factory building, arranges the angle of inclination of conveyer belt;
3, the streamline that the utility model provides, can realize the automatic folding of thin pancake, greatly reduce the use of labour, reduce labour intensity, significantly provides the production efficiency of thin pancake simultaneously;
4, the utility model device is suitable for follow-up large-scale production, for the industrialization management of thin pancake lays the foundation.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the utility model streamline;
(1, one-level conveyer belt; 2, two conveyer belts; 3, three grades of conveyer belts; 4, level Four conveyer belt; 5, Pyatyi conveyer belt; 6, big roller; 7, trundle; 8, last item; 9, folding machine; 10, sensor; 11, last item; 12, folding machine; 13, sensor; 14, backfin sheet; 15, support; 16, sensor).
Fig. 2 is that the utility model streamline longitudinally transmits folding conspectus;
(4, level Four conveyer belt; 5, Pyatyi conveyer belt; 14, backfin sheet; 15, support; 17, folding machine; 18, sensor; 19, conveyer belt; 20, buckle).
Fig. 3 is the top view of the utility model streamline;
(1, one-level conveyer belt; 2, two conveyer belts; 3, three grades of conveyer belts; 4, level Four conveyer belt; 5, Pyatyi conveyer belt; 6, big roller; 7, trundle; 8, last item; 9, folding machine; 10, sensor; 11, last item; 12, folding machine; 13, sensor; 14, backfin sheet; 15, support; 16, sensor; 17, folding machine; 18, sensor; 19, conveyer belt; 20, buckle).
Fig. 4 is the utility model conveyer belt partial schematic diagram;
(20, buckle; 21, hard seta).
Fig. 5 is the folding schematic diagram of thin pancake on the utility model streamline;
(a, not folding thin pancake; B, the thin pancake after once laterally folded; C, the thin pancake after secondary is laterally folded; D, the thin pancake after backfin; E, the thin pancake after once longitudinal folding; F, the thin pancake after secondary is longitudinal folding).
Fig. 6 is the schematic diagram of embodiment 2 streamline;
(1, one-level conveyer belt; 2, two conveyer belts; 3, three grades of conveyer belts; 4, level Four conveyer belt; 5, Pyatyi conveyer belt; 6, big roller; 7, trundle; 8, last item; 9, folding machine; 10, sensor; 11, last item; 12, folding machine; 13, sensor; 14, backfin sheet; 15, support; 16, sensor; 22, shower nozzle; 23, electric heating piece).
Detailed description of the invention
Below in conjunction with specific embodiment, the utility model is described further, but the utility model is not by the restriction of embodiment.
Embodiment 1
See Figure of description 1-4, a kind of full-automatic pancake folding flow line, by one horizontal one vertical two transmit folding circuits and form, wherein cross drive fold line route level Four conveyer belt and sensor and folding device composition; Longitudinally transmit one or more conveyer belts of fold line route, sensor and folding device composition;
Transverse conveyor by one-level conveyer belt 1, secondary conveyer belt 2, three grades of conveyer belts 3 independence consistent with level Four conveyer belt 4 four direction of transfers and end to end conveyer belt form, wherein one-level conveyer belt 1 does not settle folding machine, secondary conveyer belt 2 has a last item 8 near the feed belt upper end, one end of one-level conveyer belt 1, last item 8 has a folding machine 9 along direction of transfer rear end, at folding machine 9 towards subordinate's conveyer belt direction end sensor 10; Three grades of conveyer belts 3 also have last item 11, folding machine 12 and sensor 13, and set-up mode is identical with the set-up mode of corresponding component in secondary conveyer belt 2; Level Four conveyer belt 4 middle upper part is provided with a backfin sheet 14 along direction of transfer, and backfin sheet 14 connects by being connected to the support 15 supported on conveyer belt 4 platform, and conveyer belt 4 corresponds to backfin sheet 14 and is provided with a sensor 16 along direction of transfer end;
The conveyer belt longitudinally transmitting folding circuit is Pyatyi conveyer belt 5, Pyatyi conveyer belt 5 is positioned at immediately below level Four conveyer belt 4, direction of transfer is vertical with the direction of transfer of level Four conveyer belt 4, Pyatyi conveyer belt 5 is provided with a folding machine 17 in the position sending out level Four conveyer belt 4, and folding machine 17 is provided with sensor 18 along the end of direction of transfer;
Thin pancake is penetrated by one-level conveyer belt 1, through the transmission of secondary conveyer belt 2, three grades of conveyer belts 3 and level Four conveyer belt 4 and folding machine 9, folding machine 12 and backfin sheet 14 laterally folded after drop on Pyatyi conveyer belt 5, undertaken longitudinal folding by folding machine 17 again, finally spread out of by Pyatyi conveyer belt 5 and follow-up conveyer belt 19.
Wherein, one-level conveyer belt 1 is made up of 7 strip belts, and secondary conveyer belt 2 is made up of 5 strip belts, three grades of conveyer belts 3 are made up of 3 conveyer belts, level Four conveyer belt 4 and three grades transmit 3 and are with wide, but respectively there are two narrow strip belts both sides, and the width that centre is vacated is 4 times of backfin sheet width.
Wherein strip belt material is elastomer, and strip belt is provided with hard seta 21.
One-level conveyer belt 1 is for being obliquely installed, one-level conveyer belt 1 and secondary conveyer belt 2 joint, one-level conveyer belt 1 position is higher than secondary conveyer belt 2, and one-level conveyer belt 1 is provided with big roller 6 and trundle 7 near one end of secondary conveyer belt 2, wherein trundle 7 is positioned at outside, and big roller 6 is positioned at inner side.
Last item 8 and last item 11 do not maintain static, and the distance of last item and conveyer belt is 5mm.
Described sensor 10, sensor 13, sensor 16 and sensor 18 are infrared sensors.
The strip belt both sides of all conveyer belts are equipped with buckle 20, and during to prevent strip belt movement, mode offsets.
Wherein backfin sheet 14 is respectively got long limit, side by two identical long-bar metal sheets or metallic plate and is connected into tip, and pointed end is used for level pressure thin pancake, impels thin pancake to amount to; The position at backfin sheet 14 tip is positioned at above thin pancake center line, and the length of backfin sheet 14 is greater than the diameter of thin pancake.
In use, the thin pancake made is by conveyer belt or be placed directly on one-level conveyer belt 1, on secondary conveyer belt under thin pancake tilts, will turn up irregular place carry out flat by last item 8.When thin pancake moves to sensor 10 place, detected by sensor, signal is passed to control system by sensor, and control system folds thin pancake at control folding machine 12, completes once folding (change in shape of folding process thin pancake is shown in Fig. 5).Move to the action repeated on secondary conveyer belt 2 on three grades of conveyer belts 3 subsequently and complete twice-folded.After entering level Four conveyer belt 4, move to sensor 16 place, trigger sensor, backfin sheet moves downward, level pressure thin pancake, impels thin pancake doubling and drops on Pyatyi conveyer belt 5, thin pancake moves on Pyatyi conveyer belt 5, after moving to sensor 18, it is longitudinal folding to carry out first time, moves to that to complete second time after being sent to 19 longitudinal folding.Finally, be sent to next step process by conveyer belt or directly packed by operating personnel.
Embodiment 2
In order to make softening thin pancake, one-level conveyer belt is provided with water injector and electric heating piece, thin pancake is heated by electric heating piece rapidly after water spray, and atomizing, thin pancake softens rapidly.One-level conveyer belt is horizontally disposed with by the present embodiment, and arranges shower nozzle in conveyer belt front end, after establish this electric heating piece (Fig. 6).In actual production, electric heating piece power is 15kw.The effect of the present embodiment is: after application thin pancake spraying softening process, thin pancake can be very thin, and the thin pancake that diameter is about 900 millimeters, weight is only 100-120g.
Although the utility model with preferred embodiment openly as above; but it is also not used to limit the utility model; any person skilled in the art; not departing from spirit and scope of the present utility model; can do various change and modification, what therefore protection domain of the present utility model should define with claims is as the criterion.
Claims (10)
1. a full-automatic pancake folding flow line, by one horizontal one vertical two transmit folding circuits and form, wherein cross drive fold line route level Four conveyer belt and sensor and folding device composition; Longitudinally transmit one or more conveyer belts of fold line route, sensor and folding device composition;
Transverse conveyor is made up of one-level conveyer belt (1), secondary conveyer belt (2), three grades of conveyer belt (3) and level Four conveyer belt (4) four independences that direction of transfer is consistent and end to end conveyer belt, wherein one-level conveyer belt (1) does not settle folding machine, secondary conveyer belt (2) has a last item (8) near the feed belt upper end, one end of one-level conveyer belt (1), last item (8) has a folding machine (9) along direction of transfer rear end, at folding machine (9) towards subordinate's conveyer belt direction end sensor (10); Three grades of conveyer belts (3) also have last item (11), folding machine (12) and sensor (13), and set-up mode is identical with the set-up mode of corresponding component in secondary conveyer belt (2); Level Four conveyer belt (4) middle upper part is provided with a backfin sheet (14) along direction of transfer, backfin sheet (14) connects by being connected to the support (15) supported on conveyer belt (4) platform, and conveyer belt (4) is provided with a sensor (16) corresponding to backfin sheet (14) along direction of transfer end;
The conveyer belt longitudinally transmitting folding circuit is Pyatyi conveyer belt (5), Pyatyi conveyer belt (5) is positioned at immediately below level Four conveyer belt (4), direction of transfer is vertical with the direction of transfer of level Four conveyer belt (4), Pyatyi conveyer belt (5) is provided with a folding machine (17) in the position sending out level Four conveyer belt (4), and folding machine (17) is provided with sensor (18) along the end of direction of transfer; Thin pancake is penetrated by one-level conveyer belt (1), through the transmission of secondary conveyer belt (2), three grades of conveyer belts (3) and level Four conveyer belt (4) and folding machine (9), folding machine (12) and backfin sheet (14) laterally folded after drop on Pyatyi conveyer belt (5), undertaken longitudinal folding by folding machine (17) again, finally spread out of by Pyatyi conveyer belt (5) or follow-up conveyer belt.
2. streamline according to claim 1, it is characterized in that, be provided with water injector (22) and electric heating piece (23) above described one-level conveyer belt, water injector is used for the softening of thin pancake, and the thin pancake through water injector process makes water atomization through electric heating piece heating again.
3. streamline according to claim 1, is characterized in that, equal by many width or not etc. strip tape of described conveyer belt forms.
4. streamline according to claim 3, it is characterized in that, described strip belt material is elastomer, and strip belt is provided with hard seta (21).
5. streamline according to claim 1, it is characterized in that, one-level conveyer belt (1) can be horizontally disposed with or be obliquely installed, when being obliquely installed, one-level conveyer belt (1) and secondary conveyer belt (2) joint, one-level conveyer belt (1) position is higher than secondary conveyer belt (2), one-level conveyer belt (1) is provided with big roller (6) and trundle (7) near one end of secondary conveyer belt (2), wherein trundle (7) is positioned at outside, and big roller (6) is positioned at inner side.
6. streamline according to claim 1, it is characterized in that, described last item (8) and last item (11) can rotate or not rotate, and during rotation, the rotation direction of last item is contrary with the rotation direction of corresponding conveyer belt roller bearing; The distance of last item and conveyer belt is 5-10mm.
7. streamline according to claim 1, it is characterized in that, described sensor (10), sensor (13), sensor (16) and sensor (18) are infrared sensor or pressure sensor.
8. streamline according to claim 1, it is characterized in that, the width of described one-level conveyer belt (1) is greater than the width of secondary conveyer belt (2), the width of secondary conveyer belt (2) is greater than three grades of conveyer belt (3) width, the width of three grades of conveyer belts (3) equals the width of level Four conveyer belt (4), does not arrange strip belt in the middle part of level Four conveyer belt wider than backfin sheet (14) width 2-4 position doubly.
9. streamline according to claim 1, it is characterized in that, the strip belt both sides of described conveyer belt are provided with buckle (20).
10. streamline according to claim 1, is characterized in that, described backfin sheet (14) is respectively got long limit, side by two identical long-bar metal sheets or metallic plate and connected into tip, and pointed end is used for level pressure thin pancake, impels thin pancake to amount to; The position at backfin sheet (14) tip is positioned at above thin pancake center line, and the length of backfin sheet (14) is greater than the diameter of thin pancake.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420279760.6U CN204180782U (en) | 2014-05-29 | 2014-05-29 | A kind of full-automatic pancake folding flow line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420279760.6U CN204180782U (en) | 2014-05-29 | 2014-05-29 | A kind of full-automatic pancake folding flow line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204180782U true CN204180782U (en) | 2015-03-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420279760.6U Withdrawn - After Issue CN204180782U (en) | 2014-05-29 | 2014-05-29 | A kind of full-automatic pancake folding flow line |
Country Status (1)
| Country | Link |
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| CN (1) | CN204180782U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103999921A (en) * | 2014-05-29 | 2014-08-27 | 鸡西市憨乐尔食品有限公司 | All-automatic pancake folding production line and application thereof |
| CN105145715A (en) * | 2015-07-07 | 2015-12-16 | 尹相善 | Pancake folding machine |
| CN108925596A (en) * | 2018-08-08 | 2018-12-04 | 朱玉林 | A kind of food folding apparatus |
| CN109051127A (en) * | 2018-08-08 | 2018-12-21 | 朱玉林 | A kind of food folding apparatus |
| CN109051126A (en) * | 2018-08-08 | 2018-12-21 | 朱玉林 | A kind of food material transfering device |
-
2014
- 2014-05-29 CN CN201420279760.6U patent/CN204180782U/en not_active Withdrawn - After Issue
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103999921A (en) * | 2014-05-29 | 2014-08-27 | 鸡西市憨乐尔食品有限公司 | All-automatic pancake folding production line and application thereof |
| CN103999921B (en) * | 2014-05-29 | 2016-05-11 | 鸡西市憨乐尔食品有限公司 | A kind of full-automatic pancake folding flow line and application thereof |
| CN105145715A (en) * | 2015-07-07 | 2015-12-16 | 尹相善 | Pancake folding machine |
| CN105145715B (en) * | 2015-07-07 | 2018-02-02 | 尹相善 | A kind of pan cake folding machine |
| CN108925596A (en) * | 2018-08-08 | 2018-12-04 | 朱玉林 | A kind of food folding apparatus |
| CN109051127A (en) * | 2018-08-08 | 2018-12-21 | 朱玉林 | A kind of food folding apparatus |
| CN109051126A (en) * | 2018-08-08 | 2018-12-21 | 朱玉林 | A kind of food material transfering device |
| CN108925596B (en) * | 2018-08-08 | 2020-11-17 | 泾县谷声信息科技有限公司 | Food folding equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20150304 Effective date of abandoning: 20160511 |
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| C25 | Abandonment of patent right or utility model to avoid double patenting |