A kind of light weight electric automotive body structure
Technical field
The utility model relates to vehicle technology field, specifically a kind of light weight electric automotive body structure.
Background technology
Electronlmobil in the market adopts the body structure without independent vehicle frame mostly.The electronlmobil of this structure itself does not have vehicle frame, and vehicle body is just as the installation foundation of each assembly such as electrical motor and chassis, and vehicle body load passes to wheel by draft hitch.
Conventional electric automotive body structure has a lot of shortcoming: traveling comfort is poor, and vibrations, noise are easily directly imported in car; Car load longitudinal rigidity is lower; Designing requirement is high, not easily retrofits, and vehicle body is difficult to after damaging repair, and is unfavorable for the Transform Type design such as vehicle body modification; Requirement for anticorrosion, cost of manufacture are high.
In order to overcome above-mentioned shortcoming, the utility model have employed novel electric automobile body structure, devises car load vehicle frame, is connected between vehicle body with vehicle frame by elastic mounting device.
Utility model content
In order to improve electronlmobil traveling comfort, safety, crossing ability, simplify assembly technology, reduce cost of manufacture, the purpose of this utility model is to provide a kind of light weight electric automotive body structure.
The technical scheme in the invention for solving the technical problem is:
A kind of light weight electric automotive body structure,
Comprise vehicle frame, vehicle body, electrical motor, suspension and front and back wheel, it is characterized in that,
Described vehicle frame comprises
Carrier frame, described carrier frame is crisscross arranged by the crossbeam of aluminum alloy material and longeron and is welded to connect " song " font formed, and be connected to some floor stringers at described carrier frame internal welding, and the postmedian in described carrier frame is provided with the installing frame be made up of U-shaped collar tie beam and the auxiliary rod of aluminum alloy material for installing battery component
The front end of described carrier frame is provided with the installation of front vehicle wheel assembly pick up the ears,
The first vertical beam that a forward upward extends is welded in the front side of described carrier frame, first vertical beam is the aluminium alloy extrusions being bent into 7 fonts, and forwards extend and horizontally disposed the first framework for mount controller and instrument in described first vertical beam upper end welding one
At the second vertical beam that the front side of described carrier frame welding one extends rearwardly and upwardly, second vertical beam is the aluminium alloy extrusions being bent into 7 fonts, and rearward extend and horizontally disposed the second framework for installing back door and rear wheel suspension system in described second vertical beam upper end welding one
Above the second framework, be provided with an aluminum alloy punching press accessory plate, and described aluminum alloy punching press accessory plate is connected on carrier frame and the second framework by Aluminum alloy column;
Described electrical motor, suspension and vehicle body are all arranged on vehicle frame, and described vehicle frame is connected with wheel by forward and backward suspension, vehicle frame have the screw of fixing vehicle body and the pedestal of fixing spring.
Further, described suspension is welded by aluminum alloy framework and is formed, and is fixed on vehicle frame by the mode of welding, forms a kind of suspension, utilizes the natural resiliency of aluminum alloy framework to form resilient suspension.
Further, rear-mounted top, vehicle body lower end are separately fixed on aluminum alloy punching press accessory plate.
Compared with conventional electric automobile chassis-less body structure, the design advantage in the utility model is: traveling comfort is better, is connected, can reaches a kind of good vibration isolating effect between vehicle body with vehicle frame by elastic mounting device, improves travelling comfort.Electrical motor is not directly be fixed on vehicle body, and noise not easily imports in car; Car load longitudinal rigidity is large; Can slow down and have road surface to reach various impacts on vehicle body, improve the vehicle body life-span; During collision happens, vehicle frame energy absorption portion Impact energy, safety performance is improved; Vehicle body bearing capacity factor is less, is convenient to the exploitation of modification of vehicle; Chassis and vehicle body assemble in advance respectively as assembly, simplify the assembly technology of car load.
Accompanying drawing explanation
Fig. 1 is the block diagram of frame section.
Fig. 2 is block diagram of the present utility model.
In figure: 1 carrier frame, 11 front vehicle wheel assembly installing zones, 12 foot-operated districts, 13 battery component installing zones, 14 rear wheel suspension system installing zones, 15 crossbeams, 16 longerons, 17 pick up the ears, 18 floor stringers, 2 installing frames, 21 articulated sections, 31 first vertical beams, 32 assistant reinforcement gussets, 33 first frameworks, 34 aluminum alloy pressed sheets, 41 second vertical beams, 42 second frameworks, 43 aluminum alloy punching press accessory plates, 44 Aluminum alloy columns, 5 vehicle bodies, 6 hang, 7 cantilever slabs.
Detailed description of the invention
As shown in Figure 1,
As the full welding aluminum alloy vehicle frame of one, this electric automobile frame mainly contains following feature composition.
Carrier frame 1, this carrier frame 1 is crisscross arranged by the crossbeam of aluminum alloy material and longeron and is welded to connect " song " font formed, it is this shape that bent font described herein makes it outline, particularly, some floor stringers 18 are connected at described carrier frame internal welding, the bulk strength of such raising carrier frame, and provide space for the installation of other building blocks of functions.In this structure, the section of crossbeam 15 and longeron 16 is the aluminum extrusion profile of day font, and floor stringer, for being also that aluminium square tube makes, forms a chassis.
By the difference of installation function parts, carrier frame is divided into front vehicle wheel assembly installing zone 11, foot-operated district 12, battery component installing zone 13 and rear wheel suspension system installing zone 14 from front to back successively, on the front end of described carrier frame, being wherein provided with the installation of front vehicle wheel assembly picking up the ears 17, for installing front vehicle wheel assembly easily and fast.
And the postmedian in described carrier frame 1 is provided with the installing frame 2 be made up of U-shaped collar tie beam and the auxiliary rod of aluminum alloy material for installing battery component, described installing frame rear-side cross member is provided with the articulated section 21 for hinged installation seat, so just can easily by chair mounted above battery component, and the battery component of inside to be protected.
The first vertical beam 31 that a forward upward extends is welded in the front side of carrier frame, first vertical beam 31 is for being bent into the aluminium alloy extrusions of 7 fonts, the assistant reinforcement gusset 32 welded is provided with at the first vertical beam 31 and carrier frame binding site, as shown in the figure, the anchoring strength of both raisings.And forwards extend and horizontally disposed the first framework 33 for mount controller and instrument in described first vertical beam 31 upper end welding one.First framework is welded the framework with solid space structure formed by aluminum square tube, aluminum pipe, and be welded with aluminum alloy pressed sheet 34 thereon, for installation and the auxiliary installation of other parts.
At the second vertical beam 41 that the front side of carrier frame 1 welding one extends rearwardly and upwardly, second vertical beam is the aluminium alloy extrusions being bent into 7 fonts, and rearward extend and horizontally disposed the second framework 42 for installing back door and rear wheel suspension system in described second vertical beam 41 upper end welding one, second framework 42 welds by aluminum square tube, aluminum pipe the framework with solid space structure formed, for installation and the auxiliary installation of other parts.
An aluminum alloy punching press accessory plate is provided with above the second framework 42, and described aluminum alloy punching press accessory plate 43 is connected on carrier frame and the second framework 42 by Aluminum alloy column 44, described aluminum alloy punching press accessory plate 43 is tabular part, and being provided with mounting hole thereon, this aluminum alloy punching press accessory plate is used for the auxiliary installation of roof assembly, back door assembly.
Above-mentioned all aluminum alloy square tubes, round bar, blanked part be all use aluminum alloy special welding welding fabrication integral frame structure, and all welding process is adopted between two adjacent section bars, good intensity can be ensured, utilize the lightweight feature of aluminum alloy simultaneously, reduce the weight of car load.
As shown in Figure 2,
A kind of light weight electric automotive body structure,
Comprise vehicle frame, vehicle body 5, electrical motor, suspension 6 and front and back wheel, wherein vehicle frame is the integral frame that aluminium alloy extrusions and the welding of sheet metal parts are formed, and vehicle body 5 as shown in Figure 2, adopts aluminium alloy extrusions to be welded.Vehicle frame has the screw of fixing vehicle body and the pedestal of fixing spring, electrical motor, suspension and vehicle body all by bolt and spring fitting on vehicle frame, can absorb the vibration of a part, improve the traveling comfort taken, described vehicle frame is connected with wheel by front and rear suspension,
The technical solution of the utility model thinking is the car load vehicle frame that design one is formed by welding by aluminum alloy material, vehicle frame carries whole car body, electrical motor, suspension and vehicle body are all arranged on vehicle frame, vehicle frame is connected with wheel by fore suspension and rear suspension device, vehicle frame has the screw of fixing vehicle body and the pedestal of fixing spring.
Suspension is the general name of all force transmission connections between the vehicle frame of automobile and vehicle bridge or wheel, its effect transmits the power that acts between wheel and vehicle frame and power is turned round, and buffering is passed to the impulsive force of vehicle frame or vehicle body by uneven road surface, and the vibrations caused thus that decay, to ensure that automobile can smoothly travel.Suspension in the utility model is welded by aluminum alloy framework and is formed, and is fixed on vehicle frame by the mode of welding, forms a kind of suspension, utilizes the natural resiliency of aluminum alloy framework to form resilient suspension.Particularly, rear-mounted top, vehicle body lower end are separately fixed on aluminum alloy punching press accessory plate 43, and meanwhile, body structure is directly connected with vehicle frame by a cantilever slab 7, form a kind of elasticity and connect.。
Except the technical characteristic described in specification sheets, be the known technology of those skilled in the art.