CN204136188U - Ancient-imitation wood floorings surface indentation processing unit (plant) - Google Patents
Ancient-imitation wood floorings surface indentation processing unit (plant) Download PDFInfo
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- CN204136188U CN204136188U CN201420415651.2U CN201420415651U CN204136188U CN 204136188 U CN204136188 U CN 204136188U CN 201420415651 U CN201420415651 U CN 201420415651U CN 204136188 U CN204136188 U CN 204136188U
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- swing arm
- blade
- roller
- cutter holder
- extension spring
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Abstract
The utility model is ancient-imitation wood floorings surface indentation processing unit (plant), and structure comprises blade, holding screw, circular cutter holder, worm type of reduction gearing, servomotor, nut, screw rod, extension spring support, extension spring, limited roller, roller shaft, A swing arm, fixed axis, fixed axis bearing, belt conveyor, stop screw, B swing arm, A support, B support, supporting plate, A roller, B roller; Circular cutter holder is cylindrical structure, along the circumferential direction be evenly distributed with six radial cutter grooves, each installation blade in each cutter groove, the land length of blade is unequal, the cutting edge of each blade axially staggers mutually along circular cutter holder, arranged distribution in the shape of a spiral on the face of cylinder; Can select the blade of diverse location and control each blade cut angle and machining time, the belt speed of service can step-less adjustment.Advantage: shape, the distribution of the wood floor surface indentation of processing present variation and randomness, and reach the natural effect of manual processing, efficiency is high, and cost is low.
Description
Technical field
The utility model relates to a kind of ancient-imitation wood floorings surface indentation processing unit (plant), belong to wood processing technique field.
Background technology
Archaized wood floor is by Art Design, and in the timber floor with classicism that the method such as wood floor surface plane, cutter, sand, mold pressing processes, it gives a kind of simple and tasteful aesthetic feeling of people, is well received by consumers.Archaized wood floor is as high-end timber floor, and its market demand is increasing.
Except the Z-Correct bump mapping Z-correct that late wood's ununiform shrinkage is formed morning of causing except the passage had due to the years of Archaizing wood plank surface, also have the groove due to the various shapes formed of wearing and tearing and indentation.At present, for the processing of the Z-Correct bump mapping Z-correct on archaized wood floor surface, groove and indentation, the processing method of more existing machineries.For the Z-Correct bump mapping Z-correct that the pit on the wood cell wall that reinforced composite wooden floor adopts the method for mold pressing to process to be cut open and conduit are formed; Usually adopt wire brush or brass wire brush to be reamed by earlywood portion brush lower for density for the obvious solid wooden floor board of late wood's morning or solid wooden compound floor, form Z-Correct bump mapping Z-correct; Usually adopting the cutter of band circular arc cutting edge to leave the groove to change with the depth in floor surface scraping for the unconspicuous solid wooden floor board of late wood's morning or solid wooden compound floor, being commonly called as " gently destruction "; Some archaized wood floor on the basis of " gently destroying ", then goes out indentation with tool sharpening, and be commonly called as " heavily destroying ", the degree of depth of indentation is generally 0.2mm ~ 1mm.
The indentation on Archaizing wood plank surface is random distribution at wood floor surface, has not regulation, and its shape and similar are arbitrarily carved in employing cutter or press the vestige of generation.Processing for indentation mainly makes by hand, add man-hour floor to maintain static, manual scraper is adjusted to the state of little relief angle, then scraper is pulled to move a segment distance along floor length in wood floor surface direction, because back angle is little, wood quality is uneven and the shake of operative employee's arm, interrupted indentation and impression will be produced at floor surface, and then repeat aforementioned stock removal action in other place of floor surface, the indentation that the dispersion that will process shape, width and change in depth multiterminal at floor surface occurs.The indentation on manual processing archaized wood floor surface, production efficiency is low, labour intensity is large, production cost is high, workman is also needed to the requirement of ablilty in arts design simultaneously.
Summary of the invention
The utility model proposes that a kind of antique effect is natural, simple and reliable for structure, mechanization and the high ancient-imitation wood floorings surface indentation processing unit (plant) of automaticity, its object is intended to solve the problems referred to above that the indentation processing of existing archaized wood floor surface exists.
Technology solution case of the present utility model is: archaized wood floor surface indentation processing unit (plant), and its structure comprises blade, holding screw, circular cutter holder, worm type of reduction gearing, servomotor, nut, screw rod, extension spring support, limited roller, roller shaft, A swing arm, fixed axis, fixed axis bearing, belt conveyor, stop screw, B swing arm, A support, B support, supporting plate, A roller, B roller; Wherein circular cutter holder is cylindrical structure, the length of maximum gauge part is greater than the width of archaized wood floor, along the circumferential direction be evenly distributed with six radial cutter grooves, each installation blade in each cutter groove, blade is fixed in the cutter groove of circular cutter holder by holding screw, the cutting edge of six blades staggers mutually along the axis direction of circular cutter holder, arranged distribution in the shape of a spiral on the face of cylinder, the cutting edge of six blades is in circumferentially same, the land length of six blades is unequal, selects the surface contact of wherein a blade and archaized wood floor; One end of circular cutter holder is arranged in the worm gear centre bore of worm type of reduction gearing, is connected with worm gear by key; The worm screw of worm type of reduction gearing connects with servomotor, and worm type of reduction gearing is fixed on one end of A swing arm, and the other end and the fixed axis of A swing arm are hinged; The other end of circular cutter holder and one end of B swing arm hinged, the other end and the fixed axis of B swing arm are hinged, and the two ends of fixed axis are by fixed axis seat supports; The centre position of A swing arm and B swing arm is fixed with a roller shaft, the centre position empty set of a roller shaft limited roller; A stop screw installed by extension spring support; A swing arm is connected with the lower end of vertically arranged extension spring, and the upper end of extension spring is connected with screw rod, and screw rod is connected with nut through the hole of extension spring pedestal upper end; Extension spring support, fixed axis bearing, supporting plate, A roller, B roller are arranged on A support and B support.
Advantage of the present utility model: achieve the archaized wood floor surface mechanization of indentation, the processing of automation, production efficiency increases substantially, decrease the recruitment number of archaized wood floor processing, reduce labour intensity and production cost, also reduce the skill set requirements to workman simultaneously.
Accompanying drawing explanation
Fig. 1 is the top view of the processing unit (plant) of archaized wood floor surface indentation.
Fig. 2 is the A-A sectional view in Fig. 1.
Fig. 3 is the B-B sectional view in Fig. 2.
Fig. 4 is the circular cutter holder profile that blade is housed in Fig. 2.
Fig. 5 is the expanded view of the blade that circular cutter holder is installed.
Fig. 6 is a kind of indentation schematic diagram on archaized wood floor surface.
In figure 1 is blade, 2 are holding screws, 3 are circular cutter holders, 4 are worm type of reduction gearings, 5 are servomotors, 6 are nuts, 7 are screw rods, 8 are extension spring supports, 9 are extension springs, 10 are limited rollers, 11 are roller shafts, 12 are A swing arms, 13 are fixed axis, 14 are fixed axis bearings, 15 are belt conveyors, 16 are stop screws, 17 are B swing arms, 18 are A supports, 19 are B supports, 20 are supporting plates, 21 are A rollers, 22 is B rollers.
Detailed description of the invention
As shown in the figure, the processing unit (plant) of archaized wood floor surface indentation, its structure comprises: blade 1, holding screw 2, circular cutter holder 3, worm type of reduction gearing 4, servomotor 5, nut 6, screw rod 7, extension spring support 8, extension spring 9, limited roller 10, roller shaft 11, A swing arm 12, fixed axis 13, fixed axis bearing 14, belt conveyor 15, stop screw 16, B swing arm 17, A support 18, B support 19, supporting plate 20, A roller 21, B roller 22, wherein blade 1 is fixed in the cutter groove of circular cutter holder 3 by holding screw 2, one end of circular cutter holder 3 is arranged in the worm gear centre bore of worm type of reduction gearing 4, connected with worm gear by key, the worm screw of worm type of reduction gearing 4 connects with servomotor 5, and worm type of reduction gearing 4 is fixed on one end of A swing arm 12, and the other end and the fixed axis 13 of A swing arm 12 are hinged, the other end of circular cutter holder 3 and one end of B swing arm 17 hinged, the other end and the fixed axis 13 of B swing arm 17 are hinged, and the two ends of fixed axis 13 are supported by fixed axis bearing 14, and circular cutter holder 3 swings around fixed axis 13, make blade 1 realize move up and down.
Extension spring support 8, fixed axis bearing 14, supporting plate 20, A roller 21, B roller 22 are arranged on A support 18 and B support 19, and supporting plate 20 plays a part to support belt conveyor 15.
The centre position of A swing arm 12 and B swing arm 17 is fixed with a roller shaft 11, the centre position empty set of roller shaft 11 limited roller 10, when A swing arm 12 and B swing arm 17 are horizontal, the Down Highway height and position of limited roller 10 is than blade 1 cutting edge height 0.2mm ~ 1mm circular cutter holder being in cutting position.
A swing arm 12 is connected with the lower end of vertically arranged extension spring 9, the upper end of extension spring 9 is connected with screw rod 7, screw rod 7 is connected with nut 6 through the hole of extension spring support 8 upper end, the rate of tension of extension spring 9 drives screw rod 7 to move up and down by rotating nut 6 and regulates, extension spring 9 can balance a part of circular cutter holder 3, worm type of reduction gearing 4, servomotor 5, A swing arm 12, B swing arm 17, limited roller 10, the weight of roller shaft 11 constituent components, alleviate the pressure of blade to timber floor, circular cutter holder 3 can also be made to produce bob and vibration simultaneously, wood floor surface is made to produce interrupted indentation and impression, instead of continuous print groove.
By the radial position of adjustable blade 1 cutting edge relative to circular cutter holder 3 central axis, regulate the difference in height of blade 1 cutting edge Down Highway height and position of limited roller 10 and circular cutter holder being in cutting position, to control the depth capacity of archaized wood floor surface indentation.
When limited roller 10 can ensure circular cutter holder transposition tool changing simultaneously, circular cutter holder 3 can not be stuck; Extension spring support 8 is provided with a stop screw 16, and restriction A swing arm 12, to the extreme lower position of lower swing, prevents blade 1 from contacting with belt conveyor 15 and damaging belt.
Servomotor 5 drives revolution by programmable control system, with the processing selecting the different blades on circular cutter holder 3 to carry out indentation, controls different blade simultaneously and selects different cutting angles and machining time.The speed of service of belt conveyor 15 can in the scope of 2m/min ~ 30m/min step-less adjustment.
By programme-control, select different blades and different cutting angles to carry out the processing of timber floor indentation, make the length of indentation, shape and the distribution on floor width direction present variation and randomness; By controlling the process time of each blade, thus control the distribution length of a certain region indentation along floor length direction; Simultaneously by coordinating the pressure of adjustable blade to timber floor and the speed of service of belt conveyor, the effect of the wood floor surface indentation of employing processing unit (plant) of the present utility model and method processing is made to reach the natural effect of manual processing.
Embodiment
(1) adopt one by blade 1, holding screw 2, circular cutter holder 3, worm type of reduction gearing 4, servomotor 5, nut 6, screw rod 7, extension spring support 8, extension spring 9, limited roller 10, roller shaft 11, A swing arm 12, fixed axis 13, fixed axis bearing 14, belt conveyor 15, stop screw 16, B swing arm 17, A support 18, B support 19, supporting plate 20, A roller 21, the archaized wood floor surface indentation processing unit (plant) that B roller 22 forms, circular cutter holder 3 is cylindrical structure, the length of maximum gauge part is greater than the width of archaized wood floor, along the circumferential direction be evenly distributed with six radial cutter grooves, each installation blade 1 in each cutter groove, blade 1 is fixed in the cutter groove of circular cutter holder 3 by holding screw 2, the cutting edge of six blades 1 staggers mutually along the axis direction of circular cutter holder 3, arranged distribution in the shape of a spiral on the face of cylinder, the cutting edge of six blades 1 is in circumferentially same, the land length of six blades 1 is unequal, one end of circular cutter holder 3 is arranged in the worm gear centre bore of worm type of reduction gearing 4, is connected with worm gear by key, the worm screw of worm type of reduction gearing 4 connects with servomotor 5, worm type of reduction gearing 4 is driven by servomotor 5, drive circular cutter holder 3 to rotate, select the blade 1 of diverse location, make a blade in six blades 1 forward the position with archaized wood floor surface contact to, worm type of reduction gearing 4 is fixed on one end of A swing arm 12, and the other end and the fixed axis 13 of A swing arm 12 are hinged, the other end of circular cutter holder 3 and one end of B swing arm 17 hinged, the other end and the fixed axis 13 of B swing arm 17 are hinged, and the two ends of fixed axis 13 are supported by fixed axis bearing 14, and circular cutter holder 3 swings around fixed axis 13, make blade 1 realize move up and down, extension spring support 8, fixed axis bearing 14, supporting plate 20, A roller 21, B roller 22 are arranged on support 18 and B support 19, and supporting plate 20 plays a part to support belt conveyor 15.The centre position of A swing arm 12 and B swing arm 17 is fixed with a roller shaft 11, the centre position empty set of roller shaft 11 limited roller 10, when A swing arm 12 and B swing arm 17 are horizontal, the Down Highway height and position of limited roller 10 is than blade 1 cutting edge height 0.2mm ~ 1mm circular cutter holder being in cutting position; By the radial position of adjustable blade 1 cutting edge relative to circular cutter holder 3 central axis, regulate the difference in height of blade 1 cutting edge Down Highway height and position of limited roller 10 and circular cutter holder being in cutting position, to control the depth capacity of archaized wood floor surface indentation; When limited roller 10 can ensure circular cutter holder 3 transposition tool changing simultaneously, circular cutter holder 3 can not be stuck; Extension spring support 8 is provided with a stop screw 16, and restriction A swing arm 12, to the extreme lower position of lower swing, prevents blade 1 from contacting with belt conveyor 15 and damaging belt.A swing arm 12 is connected with the lower end of vertically arranged extension spring 9, the upper end of extension spring 9 is connected with screw rod 7, screw rod 9 is connected with nut 6 through the hole of extension spring support 8 upper end, the rate of tension of extension spring 9 drives screw rod 7 to move up and down by rotating nut 6 and regulates, extension spring 9 can balance a part of circular cutter holder 3, worm type of reduction gearing 4, servomotor 5, A swing arm 12, B swing arm 17, limited roller 10, the weight of roller shaft 11 constituent components, alleviate the pressure of blade to timber floor, circular cutter holder 3 can also be made to produce bob and vibration simultaneously, wood floor surface is made to produce interrupted indentation and impression, instead of continuous print groove, servomotor 5 drives revolution by programmable control system, with the processing selecting the different blades on circular cutter holder 3 to carry out indentation, controls different blade simultaneously and selects different cutting angles and machining time, the speed of service of belt conveyor 15 can in the scope of 2m/min ~ 30m/min step-less adjustment.
(2) work out the revolution program of circular cutter holder 3, select the different blades on circular cutter holder 3 to enter Working position during programming, the quarter simultaneously controlling different blade presses process time, to control the distribution length of a certain region indentation along floor length direction; Select not carry out in order during blade, the cutting angle of different blade is not identical yet simultaneously, to strengthen the shape of indentation and to be distributed in the randomness of wood floor surface, avoids the change of occurrence law; The revolution program of the circular cutter holder 3 woven is inputted programmable control system.
(3) start belt conveyor 15 to run, start the revolution program of circular cutter holder 3 simultaneously, archaized wood floor is placed on belt conveyor 15, runs with belt conveyor 15, when timber floor touches blade, namely carry out indentation processing; Along with the difference of pressure process time carved by the revolution tool changing of circular cutter holder 3 and different blade, wood floor surface just there will be shape and distribution does not have regular indentation.
(4) according to the degree of depth and the distributed effect requirement of the unlike material of timber floor and archaized wood floor surface indentation, regulate the rate of tension of extension spring 9 and the speed of service of belt conveyor 15, make the indentation on archaized wood floor surface seem more natural.
Claims (5)
1. ancient-imitation wood floorings surface indentation processing unit (plant), is characterized in that comprising blade, holding screw, circular cutter holder, worm type of reduction gearing, servomotor, nut, screw rod, extension spring support, extension spring, limited roller, roller shaft, A swing arm, fixed axis, fixed axis bearing, belt conveyor, stop screw, B swing arm, A support, B support, supporting plate, A roller, B roller; Wherein circular cutter holder is cylindrical structure, along the circumferential direction be evenly distributed with six radial cutter grooves, each installation blade in each cutter groove, blade is fixed in the cutter groove of circular cutter holder by holding screw, one end of circular cutter holder is arranged in the worm gear centre bore of worm type of reduction gearing, is connected with worm gear by key; The worm screw of worm type of reduction gearing connects with servomotor, and worm type of reduction gearing is fixed on one end of A swing arm, and the other end and the fixed axis of A swing arm are hinged; The other end of circular cutter holder and one end of B swing arm hinged, the other end and the fixed axis of B swing arm are hinged, and the two ends of fixed axis are by fixed axis seat supports, and extension spring support, fixed axis bearing, supporting plate, A roller, B roller are arranged on A support and B support.
2. ancient-imitation wood floorings surface according to claim 1 indentation processing unit (plant), it is characterized in that the cutting edge of described six blades staggers mutually along the axis direction of circular cutter holder, arranged distribution in the shape of a spiral on the face of cylinder, the cutting edge of six blades is in circumferentially same, the land length of six blades is unequal, selects a wherein blade to contact with the surface location of archaized wood floor.
3. ancient-imitation wood floorings according to claim 1 surface indentation processing unit (plant), is characterized in that the centre position of described A swing arm and B swing arm is fixed with a roller shaft, the centre position empty set of a roller shaft limited roller.
4. ancient-imitation wood floorings surface according to claim 1 indentation processing unit (plant), is characterized in that a stop screw installed by described extension spring support.
5. ancient-imitation wood floorings surface according to claim 1 indentation processing unit (plant), it is characterized in that described A swing arm is connected with the lower end of vertically arranged extension spring, the upper end of extension spring is connected with screw rod, and screw rod is connected with nut through the hole of extension spring pedestal upper end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420415651.2U CN204136188U (en) | 2014-07-28 | 2014-07-28 | Ancient-imitation wood floorings surface indentation processing unit (plant) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420415651.2U CN204136188U (en) | 2014-07-28 | 2014-07-28 | Ancient-imitation wood floorings surface indentation processing unit (plant) |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204136188U true CN204136188U (en) | 2015-02-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420415651.2U Expired - Fee Related CN204136188U (en) | 2014-07-28 | 2014-07-28 | Ancient-imitation wood floorings surface indentation processing unit (plant) |
Country Status (1)
| Country | Link |
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| CN (1) | CN204136188U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189168A (en) * | 2018-03-02 | 2018-06-22 | 青岛威特动力木业机械有限公司 | One kind can pull liftable planing tool mechanism |
| CN108789657A (en) * | 2018-06-08 | 2018-11-13 | 福建省尤溪县红树林木业有限公司 | A kind of puncher improving production efficiency |
| CN112743655A (en) * | 2021-01-06 | 2021-05-04 | 浙江海悦绿建科技有限公司 | Scoring roller for wood scoring anticorrosion |
-
2014
- 2014-07-28 CN CN201420415651.2U patent/CN204136188U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108189168A (en) * | 2018-03-02 | 2018-06-22 | 青岛威特动力木业机械有限公司 | One kind can pull liftable planing tool mechanism |
| CN108789657A (en) * | 2018-06-08 | 2018-11-13 | 福建省尤溪县红树林木业有限公司 | A kind of puncher improving production efficiency |
| CN112743655A (en) * | 2021-01-06 | 2021-05-04 | 浙江海悦绿建科技有限公司 | Scoring roller for wood scoring anticorrosion |
| CN112743655B (en) * | 2021-01-06 | 2021-12-31 | 浙江海悦绿建科技有限公司 | Scoring roller for wood scoring anticorrosion |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Nanjing City, Jiangsu province 210037 Longpan Road No. 159 Co-patentee after: Yihua life Polytron Technologies Inc Patentee after: Nanjing Forestry University Address before: Nanjing City, Jiangsu province 210037 Longpan Road No. 159 Co-patentee before: Guangdong Province Yihua Timber Industry Co., Ltd. Patentee before: Nanjing Forestry University |
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| CP01 | Change in the name or title of a patent holder | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150204 Termination date: 20190728 |
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| CF01 | Termination of patent right due to non-payment of annual fee |