CN204135537U - A kind of steel reinforcement cage forming machine system - Google Patents
A kind of steel reinforcement cage forming machine system Download PDFInfo
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- CN204135537U CN204135537U CN201420530986.9U CN201420530986U CN204135537U CN 204135537 U CN204135537 U CN 204135537U CN 201420530986 U CN201420530986 U CN 201420530986U CN 204135537 U CN204135537 U CN 204135537U
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- steel reinforcement
- reinforcement cage
- dish
- fixed tray
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Abstract
The utility model specifically provides a kind of steel reinforcement cage forming machine system, comprise guide rail, be arranged on the reinforcing bar pallet on guide rail, fixed tray, mobile pallet and steel reinforcement cage hydraulic support device, guide rail side between fixed tray and mobile pallet is provided with controller and automatic welding catcher, guide rail opposite side is provided with dish myospasm dish, dish myospasm dish is electrically connected with between controller, and fixed tray and mobile pallet are provided with locator; Controller is electrically connected with fixed tray and mobile pallet.This utility model adopts machine automatization equalization, and the scale adjustment of numerical control ensures that the spacing of main muscle, dish muscle is even; Cooperative mechanical rotary operation pattern, guarantees that dish muscle in charging and main muscle are wound around closely; Steel reinforcement cage diameter is consistent, and guarantee steel reinforcement cage concentricity, product quality reaches code requirement completely, eliminates the situation of supervising constantly, increases work efficiency.
Description
Technical field
The utility model is specifically related to a kind of steel reinforcement cage forming machine system.
Background technology
Since tradition, in construction engineering, pile foundation steel reinforcement cage used welds by after false twist's colligation or curved circle always, the steel reinforcement cage spacing made thus is uneven, slack and undisciplined, is very easily out of shape, have impact on construction quality and speed, and need a large amount of manpowers, processing cost is also very high; At present, in each job site of China, or based on artificial; The national history early having application machine to make of building industry prosperity abroad, and in China, the case of first mechanized production steel reinforcement cage is documented on the Wuhan-Guangzhou passenger-dedicated line that in 2006, iron is undertaken the construction of for 18 innings, and the reinforcing bar cage seam welding researched and developed by the Xiamen chain of rings that it is applied also is this kind equipment of First, through development in a few years, within 2008, starting other mechanical producers domestic also has and sets foot in research and development.
And in the machine-shaping process of current steel reinforcement cage, to the main muscle diameter of steel reinforcement cage, manpower is still relied on to control around the spacing etc. of muscle, the difficult quality of steel reinforcement cage is made to control like this, need to exercise supervision inspection to each steel reinforcement cage simultaneously, labor intensive can affect whole job schedule again, causes unnecessary waste.
In addition, the fixed tray of existing steel reinforcement cage forming machine is for determining the diameter of steel reinforcement cage, and its size has certain restriction, non-adjustable, for processing different-diameter steel reinforcement cage time need to change fixed tray, waste time and energy.
Utility model content
The purpose of this utility model overcomes steel reinforcement cage forming machine labor intensive in steel reinforcement cage machine-shaping process in prior art, the problem of difficult quality control simultaneously.
For this reason, the utility model provides a kind of steel reinforcement cage forming machine system, comprise guide rail, be arranged on the reinforcing bar pallet on guide rail, fixed tray, mobile pallet and steel reinforcement cage hydraulic support device, guide rail side between described fixed tray and mobile pallet is provided with controller and automatic welding catcher, guide rail opposite side between described fixed tray and mobile pallet is provided with dish myospasm dish, described dish myospasm dish is electrically connected with between controller, and described fixed tray and mobile pallet are provided with locator; Described controller is electrically connected with fixed tray and mobile pallet.
Above-mentioned fixed tray side is provided with aligning guiding mechanism, and this aligning guiding mechanism is electrically connected with controller.
Above-mentioned locator is reducing locator.
Above-mentioned reducing locator is made up of cylindrical shell, piston push rod, back-moving spring and wiper block with holes, and wiper block with holes is connected with piston push rod, and is evenly arranged in cylindrical shell along cylindrical shell circumferencial direction.
Above-mentioned locator is provided with dismountable sleeve pipe.
Above-mentioned locator is electrically connected with controller, and the aperture of locator is regulated automatically by controller.
Above-mentioned reinforcing bar pallet side is provided with main muscle material loading pallet.
Above-mentioned automatic welding catcher is CO 2 gas-shielded automatic welding machinery hand.
The beneficial effects of the utility model:
(1) automaticity is high, the utility model adopt computerized control, touch-screen operates, the rotary speed of fixed tray and mobile pallet and the speed of travel of mobile pallet are stepless adjustable, add in addition and join automatic welding catcher, automatic welding can be realized, the labour intensity reduced a staff, raises the efficiency.
(2) adopt the steel reinforcement cage steady quality of the utility model machine-shaping, quality of welding spot is reliable, and main muscle distribution precision is high, and uniformity is good, and dish muscle spacing is even, and the rapid abutting joint follow-up for steel reinforcement cage provides the foundation.
(3) fixed tray of the present utility model adopts positioner designs, the steel reinforcement cage of different-diameter can be processed, without the need to changing fixed disk, convenient and practical.
Below with reference to accompanying drawing, the utility model is described in further details.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model steel reinforcement cage forming machine system.
Fig. 2 is the structural representation of fixed tray in the utility model.
Description of reference numerals: 1, guide rail; 2, reinforcing bar pallet; 3, fixed tray; 4, mobile pallet; 5, steel reinforcement cage hydraulic support device; 6, controller; 7, automatic welding catcher; 8, myospasm dish is coiled; 9, guiding mechanism is aligned; 10, main muscle material loading pallet; 11, locator; 12, wiper block.
Detailed description of the invention
Embodiment 1:
In order to overcome steel reinforcement cage forming machine labor intensive in steel reinforcement cage machine-shaping process in prior art, the problem of difficult quality control simultaneously, present embodiments provide a kind of steel reinforcement cage forming machine system as depicted in figs. 1 and 2, comprise guide rail 1, be arranged on the reinforcing bar pallet 2 on guide rail, fixed tray 3, mobile pallet 4 and steel reinforcement cage hydraulic support device 5, guide rail 1 side between described fixed tray 3 and mobile pallet 4 is provided with controller 6 and automatic welding catcher 7, guide rail 1 opposite side between described fixed tray 3 and mobile pallet 4 is provided with dish myospasm dish 8, described dish myospasm dish 8 is electrically connected with between controller 6, described fixed tray 3 and mobile pallet 4 are provided with locator 11,
Described controller 6 is electrically connected with fixed tray 3 and mobile pallet 4, for the translational speed of the rotation and mobile pallet that control fixed tray 3 and mobile pallet 4;
Described automatic welding catcher 7 is for fixing main muscle and dish muscle.
Controller 6 described in the present embodiment is Delta PLC, model AH500, the rotary speed of fixed tray 3 and mobile pallet 4 and the speed of travel of mobile pallet 4 is controlled by controller 6, make winner's muscle distribution precision high, uniformity is good, dish muscle spacing is even, steel reinforcement cage steady quality, and the rapid abutting joint follow-up for steel reinforcement cage provides the foundation; In addition, add and join automatic welding catcher and 7 carry out automatic welding, realize the firm welding of main muscle and dish muscle, reach reliable welding quality, and improve resistance to overturning and the intensity of steel reinforcement cage, the labour intensity reduced a staff, raises the efficiency.
And fixed tray 3 and mobile pallet 4 adopt locator 11 to design, described locator 11 is reducing locator, this reducing locator is made up of cylindrical shell, piston push rod, back-moving spring and wiper block with holes, wiper block 12 with holes is connected with piston push rod, and be evenly arranged in cylindrical shell along cylindrical shell circumferencial direction, back-moving spring is connected with wiper block 12 with holes; This reducing locator utilizes oil pump hydraulic coupling to be released by the wiper block with holes in cylindrical shell by piston push rod, diameter of a circle wiper block with holes in cylindrical shell being formed by the motion of piston changes, thus makes the diameter of steel reinforcement cage reach reducing object; And when oil pump termination of pumping, because back-moving spring is connected with wiper block 12 with holes, wiper block automatic retraction with holes under the effect of back-moving spring, can not be hampered or meet card phenomenon, and structure is simple, and wearability is good, and reducing scope is large.
This locator 11 is electrically connected with controller 6, and the aperture of locator 11 is regulated automatically by controller 6.The main muscle quantity of steel reinforcement cage and diameter different time, realize the Quick-diameter-changing of steel reinforcement cage, steel reinforcement cage shaping speed improved greatly.
Embodiment 2:
On the basis of embodiment 1, described fixed tray 3 side is provided with aligning guiding mechanism 9, and this aligning guiding mechanism 9 is electrically connected with controller 6, and the steel bar end of dish muscle carries out feeding by aligning guiding mechanism 9, better ensures the quality of steel reinforcement cage.
Described locator 11 is provided with dismountable sleeve pipe, according to the steel reinforcement cage specification arrangement sleeve pipe of required production, by these sleeve pipes spaced at equal intervals as far as possible, the main muscle of fixing steel reinforcement cage.
Described reinforcing bar pallet 2 side is provided with main muscle material loading pallet 10, and the main muscle on main muscle material loading pallet 10 slides on reinforcing bar pallet 2, reduces the carrying of manpower.
Described automatic welding catcher 7 is CO 2 gas-shielded automatic welding machinery hand.
Embodiment 3:
On the basis of embodiment 1 and embodiment 2, the course of work of the utility model steel reinforcement cage forming machine system is as follows:
First, the main muscle of steel reinforcement cage slides on the radial support of reinforcing bar pallet 2 from main muscle material loading pallet 10, and by being manually inserted through in the respective aperture of corresponding locator 11 to the mobile pallet 4 of fixed tray 3, the sleeve pipe on fixed tray 3 is fixed main muscle.
Then, dish muscle on dish myospasm dish 8 is first welded on dish muscle termination on a main muscle by aligning guiding mechanism 9, fixed tray 3 is controlled and mobile pallet 4 turning handle dish muscle is wrapped on main muscle by controller 6, mobile pallet 4 be rotate while after move, carry out being welded and fixed main muscle and dish muscle by automatic welding catcher 7 simultaneously.
Again, slowly the bracket of steel reinforcement cage hydraulic support device 5 is risen, prevent steel reinforcement cage to be out of shape, thus form steel reinforcement cage first segment; After mobile pallet 4 runs to half main muscle disengaging fixed tray 3, connect the main muscle of second section steel reinforcement cage, continuing to proceed to first segment steel reinforcement cage after having connected is left after half departs from fixed tray 3, welding first reinforcement, pulls down first segment steel reinforcement cage and unload cage after the segment distance that continues to move ahead.
Finally, fall the bracket of steel reinforcement cage hydraulic support device 5, by mobile pallet 4 backhaul, prepare to produce next steel reinforcement cage.The whole process of this utility model adopts programmable controller 6 to control, and servo power system provides power for complete machine.
This utility model steel reinforcement cage forming machine system adopts machine automatization equalization, the scale of numerical control can adjust according to the size of steel reinforcement cage diameter, according to coiling the spacing of muscle setting by mechanical rotary operation pattern, the even laying of realization dish muscle, and ensure that the dish muscle after charging and main muscle are wound around closely, reach steel reinforcement cage diameter consistent, meet steel reinforcement cage concentricity zero deflection, then by reliable welding that automatic welding is taken over, complete a whole set of fabrication of reinforcing cage, reach code requirement, high-efficiency high-quality rapid shaping, eliminate the situation that project supervision is supervised constantly, increase work efficiency.
More than exemplifying is only illustrate of the present utility model, does not form the restriction to protection domain of the present utility model, everyly all belongs within protection domain of the present utility model with the same or analogous design of the utility model.
Claims (8)
1. a steel reinforcement cage forming machine system, comprise guide rail (1), be arranged on the reinforcing bar pallet (2) on guide rail, fixed tray (3), mobile pallet (4) and steel reinforcement cage hydraulic support device (5), it is characterized in that: guide rail (1) side between described fixed tray (3) and mobile pallet (4) is provided with controller (6) and automatic welding catcher (7), guide rail (1) opposite side between described fixed tray (3) and mobile pallet (4) is provided with dish myospasm dish (8), described dish myospasm dish (8) is electrically connected with between controller (6), described fixed tray (3) and mobile pallet (4) are provided with locator (11), described controller (6) is electrically connected with fixed tray (3) and mobile pallet (4).
2. steel reinforcement cage forming machine system as claimed in claim 1, it is characterized in that: described fixed tray (3) side is provided with aligning guiding mechanism (9), and this aligning guiding mechanism (9) is electrically connected with controller (6).
3. steel reinforcement cage forming machine system as claimed in claim 1, is characterized in that: described locator (11) is reducing locator.
4. steel reinforcement cage forming machine system as claimed in claim 3, it is characterized in that: described reducing locator is made up of cylindrical shell, piston push rod, back-moving spring and wiper block with holes (12), wiper block (12) with holes is connected with piston push rod, and is evenly arranged in cylindrical shell along cylindrical shell circumferencial direction.
5. steel reinforcement cage forming machine system as claimed in claim 1, is characterized in that: described locator (11) is electrically connected with controller (6), and the aperture of locator (11) is regulated automatically by controller (6).
6. steel reinforcement cage forming machine system as claimed in claim 1, is characterized in that: (11) are provided with dismountable sleeve pipe with described locator.
7. steel reinforcement cage forming machine system as claimed in claim 1, is characterized in that: described reinforcing bar pallet (2) side is provided with main muscle material loading pallet (10).
8. steel reinforcement cage forming machine system as claimed in claim 1, is characterized in that: described automatic welding catcher (7) is CO 2 gas-shielded automatic welding machinery hand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420530986.9U CN204135537U (en) | 2014-09-16 | 2014-09-16 | A kind of steel reinforcement cage forming machine system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420530986.9U CN204135537U (en) | 2014-09-16 | 2014-09-16 | A kind of steel reinforcement cage forming machine system |
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| CN204135537U true CN204135537U (en) | 2015-02-04 |
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| CN201420530986.9U Active CN204135537U (en) | 2014-09-16 | 2014-09-16 | A kind of steel reinforcement cage forming machine system |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985347A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Welding machine for welding steel reinforcement cage of pile foundation in building construction |
| CN104985345A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Building pile foundation reinforcement cage welding device |
| CN104985344A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Welding device for welding reinforcement cage for building pile foundation |
| CN105033517A (en) * | 2015-07-29 | 2015-11-11 | 朱玉兵 | Welding machine used for building construction and facilitating unloading of reinforcement cage |
| CN105033518A (en) * | 2015-07-29 | 2015-11-11 | 朱玉兵 | Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded |
| CN105364389A (en) * | 2015-12-18 | 2016-03-02 | 孙鸿雁 | Limiting device for cage rolling machine |
| CN105773014A (en) * | 2016-04-18 | 2016-07-20 | 中交第三航务工程局有限公司 | Automatic reinforcing bar bent hoop welding machine |
| CN106624661A (en) * | 2017-01-25 | 2017-05-10 | 北京城建集团有限责任公司 | Reinforcement cage manufacturing method and reinforcement cage rolling welder |
| CN108393630A (en) * | 2018-03-07 | 2018-08-14 | 吴招娣 | A kind of steel reinforcement cage welding equipment |
| CN108941396A (en) * | 2018-10-19 | 2018-12-07 | 广东华岩建材有限公司 | A kind of production system of pipe pile reinforcing bar cage |
| CN112475719A (en) * | 2020-11-16 | 2021-03-12 | 江苏科技大学 | Forming mechanism of non-circular cross-section steel bar framework seam welder |
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2014
- 2014-09-16 CN CN201420530986.9U patent/CN204135537U/en active Active
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104985345A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Building pile foundation reinforcement cage welding device |
| CN104985344A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Welding device for welding reinforcement cage for building pile foundation |
| CN104985347A (en) * | 2015-07-16 | 2015-10-21 | 朱玉兵 | Welding machine for welding steel reinforcement cage of pile foundation in building construction |
| CN105033517A (en) * | 2015-07-29 | 2015-11-11 | 朱玉兵 | Welding machine used for building construction and facilitating unloading of reinforcement cage |
| CN105033518A (en) * | 2015-07-29 | 2015-11-11 | 朱玉兵 | Welding device enabling building pile foundation reinforcement cage to be conveniently unloaded |
| CN105364389B (en) * | 2015-12-18 | 2017-10-10 | 孙鸿雁 | A kind of stopping means for being used to roll cage machine |
| CN105364389A (en) * | 2015-12-18 | 2016-03-02 | 孙鸿雁 | Limiting device for cage rolling machine |
| CN105773014A (en) * | 2016-04-18 | 2016-07-20 | 中交第三航务工程局有限公司 | Automatic reinforcing bar bent hoop welding machine |
| CN106624661A (en) * | 2017-01-25 | 2017-05-10 | 北京城建集团有限责任公司 | Reinforcement cage manufacturing method and reinforcement cage rolling welder |
| CN108393630A (en) * | 2018-03-07 | 2018-08-14 | 吴招娣 | A kind of steel reinforcement cage welding equipment |
| CN108393630B (en) * | 2018-03-07 | 2019-11-15 | 福州思琪科技有限公司 | A kind of steel reinforcement cage welding equipment |
| CN108941396A (en) * | 2018-10-19 | 2018-12-07 | 广东华岩建材有限公司 | A kind of production system of pipe pile reinforcing bar cage |
| CN112475719A (en) * | 2020-11-16 | 2021-03-12 | 江苏科技大学 | Forming mechanism of non-circular cross-section steel bar framework seam welder |
| CN112475719B (en) * | 2020-11-16 | 2022-07-01 | 江苏科技大学 | Forming mechanism of non-circular cross-section steel bar framework seam welder |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170126 Address after: 710065 Xi'an high tech Zone, Shaanxi, information Avenue, No. 1 enterprise park, No. 19 Patentee after: Two Tung Chung Tung Engineering Co., Ltd. Address before: 710065 Shaanxi city of Xi'an province high tech Zone Tang Yan Road No. 35 block F of modern city 15 Floor Patentee before: Guangdong Huameng Road & Bridge Engineering Co., Ltd. |