CN204122264U - A kind of cyclone of self-driven screw unloading - Google Patents
A kind of cyclone of self-driven screw unloading Download PDFInfo
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- CN204122264U CN204122264U CN201420473094.XU CN201420473094U CN204122264U CN 204122264 U CN204122264 U CN 204122264U CN 201420473094 U CN201420473094 U CN 201420473094U CN 204122264 U CN204122264 U CN 204122264U
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- underflow
- pipe
- cyclone body
- cyclone
- overflow
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- 238000000926 separation method Methods 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 6
- 239000008187 granular material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 2
- 239000010419 fine particle Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- XURIQWBLYMJSLS-UHFFFAOYSA-N 1,4,7,10-tetrazacyclododecan-2-one Chemical compound O=C1CNCCNCCNCCN1 XURIQWBLYMJSLS-UHFFFAOYSA-N 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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- 230000007423 decrease Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Cyclones (AREA)
Abstract
The utility model discloses a kind of cyclone of self-driven screw unloading, comprise overflow cap, overflow pipe, cyclone body, feed pipe, underflow pipe and underflow mozzle, cyclone body adopts hollow structure, and its epimere is bar shape, and hypomere is cone-shaped; Feed pipe is arranged on the upper lateral part of cyclone body, and feed pipe arranges charging aperture, and overflow pipe bottom extend into cyclone body inside and is communicated with cyclone body, and overflow pipe top is communicated with overflow cap, arranges overfall at overflow cap sidepiece; Underflow pipe to be connected to bottom cyclone body and to be communicated with cyclone body, underflow mozzle to be connected to bottom underflow pipe and to be communicated with underflow pipe, in underflow mozzle following side, spigot is set, a rotating shaft is also set in cyclone inside, rotating shaft is arranged with screw rod, and the bottom of screw rod is concordant with the bottom of cyclone body.The utility model is beneficial to eliminates air column to the impact of separation process, can obtain high concentration sand setting product while raising separative efficiency.
Description
Technical field
The utility model relates to a kind of cyclone of self-driven screw unloading, is applicable to operate the Separation of Solid and Liquid of high concentration sand setting and high viscosity liquid etc.
Background technology
Cyclone is widely used in the classification of the departments such as oil, chemical industry, mining and metallurgy, food and papermaking, desliming and concentrated operation.In order to obtain the sand setting product of high concentration in industrial production, usually adopt the method reducing underflow tap diameter, but now stilling productivity also can reduce.When use has the cyclone of ordinary construction, because granule density is excessive or liquid viscosity is too high, frequent generation cyclone underflow pipe clogging in work, causes overflow to press from both sides thick and effluent concentration is too high, affects and normally produces; In addition, the air column produced in the cyclone of ordinary construction also can cause the separative efficiency of cyclone to decline.
For the above-mentioned technical problem that the cyclone of ordinary construction exists, some solutions are given in prior art, these solutions mostly adopt some particular devices and cyclone with the use of, such as Water-sealed swirler, underflow pipe self-timing are logical with cleansing pin, cyclone underflow pipe installs discharge auger device etc.But, the particular device used in above-mentioned solution all needs additional drive unit, add operating cost, and the impact of the solution underflow opening that the above-mentioned solution existed in prior art can only be single blocking or elimination air column, and above-mentioned two technical problems can not be solved simultaneously.
Utility model content
The purpose of this utility model is the cyclone proposing a kind of self-driven screw unloading, be beneficial on the one hand and solve the technical problem that cyclone high concentration sand setting easily gambles plug underflow opening, the impact of air column on separation process can be eliminated on the other hand, while raising separative efficiency, obtain high concentration sand setting product.
To achieve these goals, the utility model adopts following technical scheme:
A cyclone for self-driven screw unloading, comprises overflow cap, overflow pipe, cyclone body, feed pipe, underflow pipe and underflow mozzle; Cyclone body adopts hollow structure, and its epimere is bar shape, and hypomere is cone-shaped;
Feed pipe is connected to the upper lateral part of cyclone body and is communicated with cyclone body, and feed pipe arranges charging aperture;
Overflow pipe is connected to the top of cyclone body and is communicated with cyclone body, and the bottom of overflow pipe extend into the inside of cyclone body;
Overflow cap is positioned at the top of overflow pipe, and overflow pipe is also connected to the bottom of overflow cap and is communicated with overflow cap, arranges overfall at the sidepiece of overflow cap;
Offer a upper gland at the top of overflow cap, arrange a upper bearing (metal) base above overflow cap, this upper bearing (metal) base is connected with overflow cap;
Underflow pipe is positioned at the below of cyclone body, and underflow pipe is connected to the bottom of cyclone body and is communicated with cyclone body;
Underflow mozzle is cone-shaped, is positioned at the below of underflow pipe, and underflow mozzle is connected to the bottom of underflow pipe and is communicated with underflow pipe, arranges spigot in the following side of underflow mozzle;
Offer a bottom axis hole in the bottom of underflow mozzle, arrange a lower bearing base in the below of bottom mozzle, this lower bearing base is connected with underflow mozzle;
Between upper bearing (metal) base and lower bearing base, arrange a rotating shaft, this rotating shaft runs through upper gland, overflow cap, overflow pipe, cyclone body, underflow pipe, underflow pipe conduit and bottom axis hole from top to bottom successively;
Rotating shaft is arranged with screw rod, and the bottom of screw rod is concordant with the bottom of cyclone body.
Further, above-mentioned overfall tube diameter is 1.5 times of rotating shaft diameter.
Further, above-mentioned screw rod is reducing varying pitch screw, and screw rod two ends coaxial welding is in rotating shaft.
Further, the length of above-mentioned screw rod is 0.3 times of segment length under cyclone body.
Further, above-mentioned upper bearing (metal) base is connected respectively by bolt with underflow mozzle with overflow cap and lower bearing base.
Further, above-mentioned upper bearing (metal) base comprises top bearing cover, upper bearing (metal) and top chock; Described lower bearing base comprises lower bearing end cap, lower bearing and step.
Further, in upper gland and axis hole place, bottom, all seal member is set.
Further, above-mentioned feed pipe and cyclone body, overflow pipe and cyclone body, overflow pipe and overflow cap and underflow pipe and underflow mozzle are respectively by being welded to connect.
Further, above-mentioned cyclone body epimere is connected respectively by welded flange with underflow pipe with cyclone body hypomere and cyclone body hypomere.
The utility model tool has the following advantages:
The cyclone of the self-driven screw unloading that the utility model is addressed, in cyclone inside, the rotating shaft that runs through cyclone center is set, and in rotating shaft coaxial welding screw rod, this rotating shaft occupies the position of cyclone inner air post, inhibit the formation of air column, simultaneously under the effect of hydrodynamic shear, rotating shaft is together with screw rod high-speed rotation, accelerate coarse granule to discharge from underflow mozzle smoothly, reduce it and enter inward eddy and the possibility being mixed into overflow.In separation process, because rotating shaft and screw rod are driven by the tubulence energy of cyclone internal flow completely, do not need additionaling power, be beneficial to minimizing operating cost, eliminate the impact of air column on separation process simultaneously, high concentration sand setting product can be obtained while raising separative efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the cyclone of self-driven screw unloading in the utility model;
Wherein, 1-top bearing cover, 2-upper bearing (metal), 3-top chock, 4-seal member, 5-overflow cap, 6-overflow pipe, 7-feed pipe, the epimere of 8-cyclone body, the hypomere of 9-cyclone body, 10-rotating shaft, 11-screw rod, 12-underflow pipe, 13-underflow mozzle, 14-lower bearing end cap, 15-lower bearing, 16-step, 17-seal member.
Detailed description of the invention
Below in conjunction with accompanying drawing and detailed description of the invention, the utility model is described in further detail:
Shown in composition graphs 1, a kind of cyclone of self-driven screw unloading, comprises overflow cap 5, overflow pipe 6, cyclone body, feed pipe 7, underflow pipe 12 and underflow mozzle 13.
Cyclone body adopts hollow structure, and its epimere 8 is in bar shape, and hypomere 9 is in cone-shaped.
Feed pipe 7 is connected to the upper lateral part of cyclone body and is communicated with cyclone body, and feed pipe 7 arranges charging aperture A.
The bottom of overflow pipe 6 extend into the inside of cyclone body, concrete, and this stretches into epimere 8 inside that position is positioned at cyclone body.The middle part of overflow pipe 6 is connected to the tip position of cyclone body, and overflow pipe 6 is communicated with cyclone body.
Overflow cap 5 is positioned at the top of overflow pipe 6, and the top of overflow pipe 6 is connected on the bottom of overflow cap 5, and overflow pipe 6 is communicated with overflow cap 5, arranges overfall B at the sidepiece of overflow cap 5.
Offer a upper gland at the top of overflow cap 5, arrange a upper bearing (metal) base above overflow cap 5, this upper bearing (metal) base is connected with overflow cap, such as with bolts.
Concrete, upper bearing (metal) base comprises top bearing cover 1, upper bearing (metal) 2 and top chock 3.
Underflow pipe 12 is positioned at the below of cyclone body, and underflow pipe 12 is connected to the bottom of cyclone body and is communicated with cyclone body.
Underflow mozzle 13 is in cone-shaped, and be positioned at the below of underflow pipe 12, underflow mozzle 13 is connected to the bottom of underflow pipe 12 and is communicated with underflow pipe, arranges spigot C in the following side of underflow mozzle 13.
Offer a bottom axis hole in the bottom of underflow mozzle 13, arrange a lower bearing base in the below of bottom mozzle, this lower bearing base is connected with underflow mozzle, such as with bolts.
Concrete, lower bearing base comprises lower bearing end cap 14, lower bearing 15 and step 16.
A rotating shaft 10 is set between upper bearing (metal) base and lower bearing base, this rotating shaft 10 is solid spindle, the two ends of rotating shaft 10 are supported by upper bearing (metal) 2 and lower bearing 15 respectively, upper bearing (metal) 2 is positioned by top bearing cover 1 and top chock 3, and lower bearing 15 is positioned by lower bearing end cap 14 and step 16.
Rotating shaft 10 runs through upper gland, overflow cap 5, overflow pipe 6, cyclone body, underflow pipe 12, underflow pipe conduit 13 and bottom axis hole from top to bottom successively.Rotating shaft 10 can freely be rotated.
The junction arranging the junction and rotating shaft 10 and underflow mozzle 13 that seal member 4,17 sealing parts 4,17 are respectively used to countershaft 10 and overflow cap 5 at upper gland place and axis hole place, bottom respectively seals.Seal member 4,17 can adopt the mode of filler to be formed.
It is identical with Air core diameter that the utility model gets rotating shaft 10 diameter, is namely generally
overflow pipe 6 diameter doubly, because rotating shaft 10 occupies the position of cyclone inner air post, thus inhibits the formation of air column.
Rotating shaft 10 is arranged with screw rod 11, this screw rod 11 is reducing varying pitch screw, screw diameter equals residing sectional position zero-speed enveloping surface diameter, screw rod 11 occupies inward eddy position, not only can reduce the possibility that bulky grain enters inward eddy, prevent overflow from running thick, and do not affect contour stealth smoothly from underflow discharge, do not disturb normal ore discharge.Variable-pitch propeller groove gradually broadens towards underflow pipe 12 direction, reduces spiral groove face resistance, prevents high concentration sand setting from compression and then blocking helicla flute occurring under groove face resistance and subsequent fluid impetus.
The length of screw rod 11 is the length of the cyclone body hypomere 9 of 0.3 times, more than this position is main effectively separated region in cyclone.Higher than this position, screw rod can disturb normal separation process, affects fine grained and enters overflow; Lower than this position, the possibility that the bulky grain after being separated enters overflow improves.
During installation in screw rod 11 two ends coaxial welding and rotating shaft 10.Because underflow pipe 12 place diameter is little, bulky grain slip easily blocks, and the bottom of the utility model design screw rod 11 is concordant with the bottom of cyclone body, bulky grain slip can be conducive to discharge from underflow pipe 12 smoothly by means of spiral fluted motive force.
Screw rod 11 rotates with rotating shaft under fluid forces, under spiral fluted stirs, accelerate coarse granule discharge from underflow pipe 12 and underflow mozzle 13 smoothly, reduce coarse granule enter inward eddy and be mixed into the possibility of overflow, not only high-concentration underflow can be obtained, also can reduce overflow runs thick, improves separative efficiency.
Preferably, above-mentioned feed pipe 7 and cyclone body, overflow pipe 6 and cyclone body, overflow pipe 6 and overflow cap 5 and underflow pipe 12 can adopt with underflow mozzle 13 and be welded to connect.
Preferably, above-mentioned cyclone body epimere 8 can adopt welded flange to be connected with cyclone body hypomere 9 and cyclone body hypomere 9 with underflow pipe 12.Its course of work is roughly as follows:
Material tangentially enters the epimere 8 of cyclone body by feed pipe 7 with certain speed, and to lower rotary motion in cyclone, under the effect of centrifugal force field, particle is because of its particle diameter difference realization separation, bulky grain overcomes the resistance of water to the motion of eddy flow wall, and under the acting in conjunction of self gravitation, moves under eddy flow wall screw, thin and little particle and the centrifugal force of most of water then because of suffered little, and near eddy flow wall namely do not do gyration with slip.
Under the promotion of follow-up feed, slip continues downwards and gyration, so coarse granule continues to concentrate to periphery, fine particle then rests on central area, and grain diameter is increasing to eddy flow wall by center, forms hierarchal arrangement.
When fluid flows through the hypomere 9 of cyclone body, due to the reduction of mobile section, cause radial velocity, pressure distribution uneven.Internal layer slip containing a large amount of fine particle changes direction, then moves upward, and forms inward eddy; Big particle then continues to move downward along wall spiral, forms contour stealth.Tiny particle is discharged from overflow cap through overflow pipe with inward eddy, becomes overflow; Under the effect of inward eddy forced vortex, screw rod is together with rotating shaft High Rotation Speed, and under the effect of screw rod, the high concentration big particle in contour stealth is discharged from underflow mozzle through underflow pipe along helicla flute, forms high concentration sand setting.So far whole separation process completes.
Certainly; more than illustrate and be only preferred embodiment of the present utility model; the utility model is not limited to enumerate above-described embodiment; should be noted that; any those of ordinary skill in the art are under the instruction of this description; made all equivalently to substitute, obvious variant, within the essential scope all dropping on this description, protection of the present utility model ought to be subject to.
Claims (9)
1. a cyclone for self-driven screw unloading, comprises overflow cap, overflow pipe, cyclone body, feed pipe, underflow pipe and underflow mozzle; Cyclone body adopts hollow structure, and its epimere is bar shape, and hypomere is cone-shaped; It is characterized in that,
Feed pipe is connected to the upper lateral part of cyclone body and is communicated with cyclone body, and feed pipe arranges charging aperture;
Overflow pipe is connected to the top of cyclone body and is communicated with cyclone body, and the bottom of overflow pipe extend into the inside of cyclone body;
Overflow cap is positioned at the top of overflow pipe, and overflow pipe is also connected to the bottom of overflow cap and is communicated with overflow cap, arranges overfall at the sidepiece of overflow cap;
Offer a upper gland at the top of overflow cap, arrange a upper bearing (metal) base above overflow cap, this upper bearing (metal) base is connected with overflow cap;
Underflow pipe is positioned at the below of cyclone body, and underflow pipe is connected to the bottom of cyclone body and is communicated with cyclone body;
Underflow mozzle is cone-shaped, is positioned at the below of underflow pipe, and underflow mozzle is connected to the bottom of underflow pipe and is communicated with underflow pipe, arranges spigot in the following side of underflow mozzle;
Offer a bottom axis hole in the bottom of underflow mozzle, arrange a lower bearing base in the below of bottom mozzle, this lower bearing base is connected with underflow mozzle;
Between upper bearing (metal) base and lower bearing base, arrange a rotating shaft, this rotating shaft runs through upper gland, overflow cap, overflow pipe, cyclone body, underflow pipe, underflow pipe conduit and bottom axis hole from top to bottom successively;
Rotating shaft is arranged with screw rod, and the bottom of screw rod is concordant with the bottom of cyclone body.
2. the cyclone of self-driven screw unloading according to claim 1, is characterized in that, described overfall tube diameter is 1.5 times of rotating shaft diameter.
3. the cyclone of self-driven screw unloading according to claim 1, is characterized in that, described screw rod is reducing varying pitch screw, and screw rod two ends coaxial welding is in rotating shaft.
4. the cyclone of the self-driven screw unloading according to claim 1 or 3, is characterized in that, the length of described screw rod is 0.3 times of segment length under cyclone body.
5. the cyclone of self-driven screw unloading according to claim 1, is characterized in that, described upper bearing (metal) base is connected respectively by bolt with underflow mozzle with overflow cap and lower bearing base.
6. the cyclone of self-driven screw unloading according to claim 1 or 5, it is characterized in that, described upper bearing (metal) base comprises top bearing cover, upper bearing (metal) and top chock; Described lower bearing base comprises lower bearing end cap, lower bearing and step.
7. the cyclone of self-driven screw unloading according to claim 1, is characterized in that, all arranges seal member in upper gland and axis hole place, bottom.
8. the cyclone of self-driven screw unloading according to claim 1, is characterized in that, described feed pipe and cyclone body, overflow pipe and cyclone body, overflow pipe and overflow cap and underflow pipe and underflow mozzle are respectively by being welded to connect.
9. the cyclone of self-driven screw unloading according to claim 1, is characterized in that, described cyclone body epimere is connected respectively by welded flange with underflow pipe with cyclone body hypomere and cyclone body hypomere.
Priority Applications (1)
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CN201420473094.XU CN204122264U (en) | 2014-08-21 | 2014-08-21 | A kind of cyclone of self-driven screw unloading |
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CN201420473094.XU CN204122264U (en) | 2014-08-21 | 2014-08-21 | A kind of cyclone of self-driven screw unloading |
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CN201420473094.XU Expired - Fee Related CN204122264U (en) | 2014-08-21 | 2014-08-21 | A kind of cyclone of self-driven screw unloading |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107597451A (en) * | 2017-11-03 | 2018-01-19 | 赵振宝 | Solid-liquid centrifugation separate type seperator is used in a kind of Chinese medicine manufacture |
CN108993763A (en) * | 2018-08-14 | 2018-12-14 | 中国恩菲工程技术有限公司 | Classifying cyclone, slime separation device, separation system and method for separating |
CN109052557A (en) * | 2018-09-25 | 2018-12-21 | 毛燕婷 | A kind of water process high efficient anti-blocking cyclone |
CN109780539A (en) * | 2019-01-24 | 2019-05-21 | 青岛华晨伟业电力科技工程有限公司 | A kind of CFB Slag waste-heat recovery device |
WO2019120544A1 (en) * | 2017-12-21 | 2019-06-27 | Aktiebolaget Electrolux | Air-cleaning appliance comprising disc stack separator |
CN113042227A (en) * | 2021-03-11 | 2021-06-29 | 迁安市天祥铁选有限公司 | Prevent blockking up swirler |
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2014
- 2014-08-21 CN CN201420473094.XU patent/CN204122264U/en not_active Expired - Fee Related
Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107597451A (en) * | 2017-11-03 | 2018-01-19 | 赵振宝 | Solid-liquid centrifugation separate type seperator is used in a kind of Chinese medicine manufacture |
WO2019120544A1 (en) * | 2017-12-21 | 2019-06-27 | Aktiebolaget Electrolux | Air-cleaning appliance comprising disc stack separator |
CN108993763A (en) * | 2018-08-14 | 2018-12-14 | 中国恩菲工程技术有限公司 | Classifying cyclone, slime separation device, separation system and method for separating |
CN108993763B (en) * | 2018-08-14 | 2024-03-19 | 中国恩菲工程技术有限公司 | Classifying cyclone, slime separation device, separation system and separation method |
CN109052557A (en) * | 2018-09-25 | 2018-12-21 | 毛燕婷 | A kind of water process high efficient anti-blocking cyclone |
CN109780539A (en) * | 2019-01-24 | 2019-05-21 | 青岛华晨伟业电力科技工程有限公司 | A kind of CFB Slag waste-heat recovery device |
CN109780539B (en) * | 2019-01-24 | 2020-08-11 | 青岛华晨伟业电力科技工程有限公司 | Circulating fluidized bed boiler bottom slag waste heat recovery device |
CN113042227A (en) * | 2021-03-11 | 2021-06-29 | 迁安市天祥铁选有限公司 | Prevent blockking up swirler |
CN113042227B (en) * | 2021-03-11 | 2022-05-27 | 迁安市天祥铁选有限公司 | Prevent blockking up swirler |
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C14 | Grant of patent or utility model | ||
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Granted publication date: 20150128 |
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CF01 | Termination of patent right due to non-payment of annual fee |