CN204117704U - Cabling machine - Google Patents
Cabling machine Download PDFInfo
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- CN204117704U CN204117704U CN201420617485.4U CN201420617485U CN204117704U CN 204117704 U CN204117704 U CN 204117704U CN 201420617485 U CN201420617485 U CN 201420617485U CN 204117704 U CN204117704 U CN 204117704U
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Abstract
The utility model relates to a kind of cabling machine, and center pay off rack is arranged on the center line of equipment one end, and some coil holders of being sidelong are arranged symmetrically with along center line, be sidelong coil holder, center pay off rack be all equipped with one tool horn mouth for guide cable; Cable comes together in the auxiliary line apparatus that converges by some lead frames corresponding on center line; Be provided with steel wire pay-off stand, its steel wire together comes together in the auxiliary line apparatus that converges by guiding and cable; The auxiliary other end converging line apparatus be connected with in turn stranding converge line mould, nonmetal wrapped, metal is wrapped and rotation traction traction, the other end terminal pad strand head member of rotation traction traction.Compared to the prior art, dish strand head adopts toothed belt transmission, and stable drive, noise are little; Rotation traction traction adopts toothed belt transmission, and stable drive, noise are little; Rotation traction traction adopts upper and lower synchronous clamping mechanism; Rotation traction traction rotary drive and draw differential employing toothed belt transmission, stable drive, noise are little.
Description
Technical field
The utility model relates to a kind of cabling device, specifically a kind of cabling machine.
Background technology
At present at China's wires and cables industry, cabling machine be wrapped, nonmetal wrapped, the stranding of the traction of main speed reduction box formula dish strand head, rotating box and differential casing Assembled rotary, metal converge line mould, auxiliary converge line apparatus, locator formula phase detection device, gasket for packing pay off rack, lead frame, be sidelong coil holder, center pay off rack, safety block grid, concentration of tension forces control desk, lift, steel wire pay-off stand, the pre-knob device feature of steel wire combine.Be sidelong coil holder, cable that center pay off rack is released converges line and converged line mould by phase-detection and the auxiliary line apparatus that converges in stranding, finally under the spinning movement of dish strand head and rotation traction traction, converge line mould place at stranding and be stranding into cable.
There is following problem in this cabling machine:
One is that dish strand head main speed reduction box cost is high, and fabrication cycle is long, and noise is large.Box sealing is once the leakage damaged causes contaminated sites, and after gear failure, maintenance needs to tear machine open, and Gear Processing, and maintenance difficult, cycle are long.
Two is that rotation traction traction rotating box and differential casing cost are high, and fabrication cycle is long, vibrations and noise very large.Box sealing makes place contaminated once damage the leakage caused, and after gear failure, maintenance needs to tear machine open, and Gear Processing makes, and keep in repair exceptionally poverty-stricken difficulty, the cycle is long.And complete machine is heavy, profile is ugly.Employing flat rubber belting draws, and belt easily skids, and does not ensure maximum drawbar pull, the easy sideslip of belt.Supreme lower mechanical synchronization clamp system clamping cable inconvenient operation.
Three is that locator formula phase detection device is adopted by phase-detection mechanism, and accuracy of detection is not high.
Summary of the invention
The utility model, for solving existing problem, aims to provide a kind of cabling machine.
The technical solution adopted in the utility model is; design a kind of cabling machine, mainly comprise wrapped, nonmetal wrapped, the stranding of dish strand head, rotation traction traction, metal converge line mould, auxiliary converge line apparatus, lead frame, horn mouth, be somely sidelong coil holder, center pay off rack, steel wire pay-off stand;
Wherein, center pay off rack is arranged on the center line of equipment one end, and some coil holders of being sidelong are arranged symmetrically with along described center line, described in be sidelong coil holder, center pay off rack be all equipped with one tool horn mouth for guide cable; Described cable comes together in the auxiliary line apparatus that converges by some lead frames corresponding on center line; In addition, be also respectively equipped with steel wire pay-off stand in equipment both sides, its steel wire together comes together in the auxiliary line apparatus that converges by guiding and cable;
The other end of described auxiliary remittance line apparatus be connected with in turn stranding converge line mould, nonmetal wrapped, metal is wrapped and rotation traction traction, the other end terminal pad strand head member of rotation traction traction.
Wherein, described dish strand head member mainly comprises translator reductor, main shaft, revolving body, bus cable device and take-up, translator reductor connects lower synchronous pulley by Hooks coupling universal coupling, lower synchronous pulley drives upper synchronous pulley by driving-belt, upper synchronous pulley passes through and the main shaft coaxial with it drives revolving body, one end-rack of revolving body is on support, and another end-rack of revolving body is on riding wheel apparatus; The other end of revolving body also connects drum by clamping device; The inner side of the other end of revolving body is provided with bus cable device, and described drum is also provided with take-up.
Wherein, described rotation traction traction comprises rotary body, front support stand and drive assembly, and the two ends of rotary body are placed on front support stand and drive assembly respectively; One end of rotary body is provided with rotating inlet device, is provided with some clamping devices in described rotary body inside; Rotary body two ends are respectively equipped with wire installation.
Wherein, described clamping device is made up of upper and lower a pair cylinder, clamping seats and linkage; Connected by linkage between upper and lower cylinder and form synchronous clamping seats, described clamping seats being equipped with notched belt pressure roller, notched belt pressure roller promotes dynamic polywedge bet clamping cable.
Wherein, be also provided with in the front end of auxiliary remittance line apparatus the phase detecting section be arranged on one piece of riser, described phase detecting section is made up of analog quantity detection head, measurement cam and clamping slot wheels; Wherein, be provided with clamping slot wheels at the leading-out terminal of the traction tube penetrating riser, described clamping slot wheels are made up of a pair sheave, and cable passes from the position between sheave; Outside the body of traction tube, be provided with vertical with cable direction and rotatable measurement cam, the outer end of described measurement cam is also provided with analog quantity detection head.
Compared to the prior art, the utility model structure is simple and easy to maintenance; Dish strand head adopts toothed belt transmission, and stable drive, noise are little; Rotation traction traction adopts toothed belt transmission, and stable drive, noise are little; Rotation traction traction adopts upper and lower synchronous clamping mechanism; Rotation traction traction rotary drive and draw differential employing toothed belt transmission, stable drive, noise are little; The cable traction belts of rotation traction traction adopts polywedge bet, more can ensure maximum drawbar pull and belt not sideslip than flat belt.Phase detecting section adopts cam-type non-contact detecting mechanism, and accuracy rate is high.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model.
Fig. 2 is structural representation of the present utility model.
Fig. 3 is the structural representation of dish strand head.
Fig. 4 is the structural representation of translator reductor.
Fig. 5 is the structural representation of rotation traction traction.
Fig. 6 is the structural representation of phase detection device.
See Fig. 1 and Fig. 2,1 for dish strand head, 2 be rotation traction traction, 3 for metal is wrapped, 4 for nonmetal wrapped, 5 for stranding converge line mould, 6 for auxiliary converge line apparatus, 7 be phase detection device, 8 be gasket for packing pay off rack, 9 be lead frame, 10 be horn mouth, 11 in order to be sidelong pay off rack centered by coil holder, 12,13, to block grid, 15 for safety be the pre-knob device of steel wire, 16 be steel wire pay-off stand, 17 be riding wheel apparatus;
See Fig. 3 and Fig. 4,1-1 is translator reductor, and 1-2 is electric installation, and 1-3 is the same below step belt wheel, 1-4 is upper synchronous pulley, and 1-5 is main shaft, and 1-6 is revolving body, and 1-7 is bus cable device, 1-8 is take-up, and 1-9 is lower frame, and 1-10 is Hooks coupling universal coupling, and 1-11 is support;
Be rotating inlet device see Fig. 5,2-1,2-2 is front support stand, and 2-3 is rotary body, and 2-4 is clamping device, and 2-5 is meter counter, and 2-6 is drive assembly, and 2-7 is electric installation, and 2-8 is wire installation;
Be analog quantity detection head see Fig. 6,7-1,7-2 is for measuring cam, and 7-3 is clamping slot wheels, and 7-4 is damping.
Embodiment
Now the utility model is further described by reference to the accompanying drawings.
See Fig. 1, Fig. 2; what Fig. 1 showed is an embodiment of the present utility model; show the configuring condition of the technical scheme that the utility model adopts, mainly comprise wrapped 3, nonmetal wrapped 4, the stranding of dish strand 1, rotation traction traction 2, metal converge line mould 5, auxiliary converge line apparatus 6, gasket for packing pay off rack 8, lead frame 9, horn mouth 10, be somely sidelong coil holder 11, center pay off rack 12, steel wire pay-off stand 16;
Wherein, according to the number doing wire gauge lattice determination unwrapping wire, multiple pay off rack is set subsequently, namely coil holder 11, center pay off rack 12 is sidelong for four, center pay off rack 12 is arranged on the center line of equipment one end, and some coil holders 11 of being sidelong are arranged symmetrically with along described center line, described in be sidelong coil holder 11, center pay off rack 12 by separated motor separate transmission, and be equipped with safety to block grid 13, and be equipped with a tool horn mouth 10, lead frame 9 for guiding cable; Described cable comes together in the auxiliary line apparatus 6 that converges by some lead frames 9 corresponding on center line; In addition, be also respectively equipped with steel wire pay-off stand 16 in equipment both sides, its steel wire is by being directed to the auxiliary line apparatus 6 that converges after the pre-button device 15 of steel wire; The other end of described auxiliary remittance line apparatus 6 is connected with stranding in turn and converges line mould 5, nonmetal wrapped 4, metal wrapped 3 and rotation traction traction 2, the other end terminal pad strand head member 1 of rotation traction traction 2.
During use, by pay off rack 11, center pay off rack 12, cable is imported phase-detection mechanism 7 and the auxiliary line apparatus 6 that converges, and in stranding remittance line mould 5 place stranding.Twist the cable that makes under the drive of rotation traction traction 2 by nonmetal wrapped 4, metal wrapped 3, twist the peripheral coated nonmetal and coat of metal of the cable made according to specifications of cables demand.End product cable is coiled on the neat take-up reel being wound on dish strand 1 of strand head.
What show see Fig. 3, Fig. 3 is the structure of dish strand 1: mainly comprise the translator reductor 1-1, main shaft 1-5, revolving body 1-6, bus cable device 1-7 and the take-up 1-8 that are installed in lower frame 9; See Fig. 4, translator slows down, 1-1 connects lower synchronous pulley 1-3 by Hooks coupling universal coupling 1-10, lower synchronous pulley 1-3 drives upper synchronous pulley 1-4 by driving-belt, upper synchronous pulley 1-4 passes through and the main shaft 1-5 coaxial with it drives revolving body 1-6, one end-rack of revolving body 1-6 is on support 1-11, and another end-rack of revolving body 1-6 is on riding wheel apparatus 17; The other end of revolving body 1-6 also connects take-up reel by clamping device 1-12; The inner side of the other end of revolving body 1-6 is provided with bus cable device 1-7, and described drum is also provided with take-up 1-8.
In addition, electric installation 1-2 is also had to be arranged on main shaft 1-5, for bus cable device 1-7, take-up 1-8, the motor power of clamping device 1-12 tri-parts and the importing of associated limit and encoder power supply;
Wherein, translator reductor 1-1, synchronous pulley 1-3 and synchronous pulley 1-4 composition dish strand are with rotary drive system, and band Moving plate twists 1 rotation; Take-up 1-8 drive take-up reel rotate take-up, bus cable device 1-7 when take-up according to control system instruction marshalling cable; Clamping device 1-12 clamps take-up reel under the drive of clamping motor, and clamping device, with V band, turbine and worm, T-shaped screw-driven, makes clamping device 1-12 have slipping protection and auto-lock function.
See Fig. 5, Fig. 5 displaying is rotation traction traction parts of the present utility model, and comprise rotary body 2-3, front support stand 2-2 and drive assembly 2-6, the two ends of rotary body 2-3 are placed on front support stand 2-2 and drive assembly 2-6 respectively; One end of rotary body 2-3 is provided with rotating inlet device 2-1, is provided with some clamping device 2-4 in described rotary body 2-3 inside; Rotary body 2-3 two ends are respectively equipped with wire installation 2-8.Described clamping device 2-4 is made up of upper and lower a pair cylinder, clamping seats and linkage; Connected by linkage between upper and lower cylinder and form synchronous clamping seats, described clamping seats being equipped with notched belt pressure roller, notched belt pressure roller promotes dynamic polywedge bet clamping cable.
Wherein, rotating inlet device 2-1 is used for the cylinder intake of clamping device 2-4; Rotary body 2-3 twists 1 synchronous rotary in dish under the driving of drive assembly 2-6.Meter counter 2-5 detects length of cable by the External Cordon Line speed detecting polywedge bet; Drive assembly 2-6 is made up of synchronous pulley and DG synchro belt wheel, and for drawing rotary drive and traction power transmission, adopt Timing Belt structure, stable drive, noise is low.Electric installation 2-7 is for providing the power supply of meter counter 2-5.
See the structural representation that Fig. 6, Fig. 6 are phase detecting section 7, be made up of analog quantity detection head 7-1, measurement cam 7-2 and clamping slot wheels 7-3; Wherein, be provided with clamping slot wheels 7-3 at the leading-out terminal of the traction tube penetrating riser, described clamping slot wheels 7-3 is made up of a pair sheave, and cable passes from the position between sheave; Outside the body of traction tube, be provided with the convex 7-2 of vertical with cable direction and rotatable measurement take turns, the outer end of described measurement cam 7-2 is also provided with analog quantity detection head 7-1.Clamping slot wheels 7-3 clamps cable, rotates when cable rotates with measurement cam 7-2; The gap length of analog quantity detection head 7-1, measurement cam 7-2 and detection head 7-1 detects cable rotational angle.In addition, be also provided with damping 7-4 at the outer wall of traction tube, damping 7-4 is for adjusting the sensitivity of rotation.
Above by reference to the accompanying drawings and embodiment describe execution mode of the present utility model; the structure that embodiment provides does not form restriction of the present utility model; in this area, those skilled in the art can adjust according to needs, make various distortion within the scope of the appended claims or revise all in protection range.
Claims (5)
1. a cabling machine, is characterized in that: mainly comprise wrapped, nonmetal wrapped, the stranding of dish strand head, rotation traction traction, metal converge line mould, auxiliary converge line apparatus, lead frame, horn mouth, be somely sidelong coil holder, center pay off rack, steel wire pay-off stand;
Wherein, center pay off rack is arranged on the center line of equipment one end, and some coil holders of being sidelong are arranged symmetrically with along described center line, described in be sidelong coil holder, center pay off rack be all equipped with one tool horn mouth for guide cable; Described cable comes together in the auxiliary line apparatus that converges by some lead frames corresponding on center line; In addition, be also respectively equipped with steel wire pay-off stand in equipment both sides, its steel wire together comes together in the auxiliary line apparatus that converges by guiding and cable;
The other end of described auxiliary remittance line apparatus be connected with in turn stranding converge line mould, nonmetal wrapped, metal is wrapped and rotation traction traction, the other end terminal pad strand head member of rotation traction traction.
2. a kind of cabling machine according to claim 1, it is characterized in that: described dish strand head member mainly comprises translator reductor, main shaft, revolving body, bus cable device and take-up, translator reductor connects lower synchronous pulley by Hooks coupling universal coupling, lower synchronous pulley drives upper synchronous pulley by driving-belt, upper synchronous pulley passes through and the main shaft coaxial with it drives revolving body, one end-rack of revolving body is on support, and another end-rack of revolving body is on riding wheel apparatus; The other end of revolving body also connects drum by clamping device; The inner side of the other end of revolving body is provided with bus cable device, and described drum is also provided with take-up.
3. a kind of cabling machine according to claim 1, is characterized in that: described rotation traction traction comprises rotary body, front support stand and drive assembly, and the two ends of rotary body are placed on front support stand and drive assembly respectively; One end of rotary body is provided with rotating inlet device, is provided with some clamping devices in described rotary body inside; Rotary body two ends are respectively equipped with wire installation.
4. a kind of cabling machine according to claim 3, is characterized in that: described clamping device is made up of upper and lower a pair cylinder, clamping seats and linkage; Connected by linkage between upper and lower cylinder and form synchronous clamping seats, described clamping seats being equipped with notched belt pressure roller, notched belt pressure roller promotes dynamic polywedge bet clamping cable.
5. a kind of cabling machine according to claim 1, it is characterized in that: be also provided with in the front end of auxiliary remittance line apparatus the phase detecting section be arranged on one piece of riser, described phase detecting section is made up of analog quantity detection head, measurement cam and clamping slot wheels; Wherein, be provided with clamping slot wheels at the leading-out terminal of the traction tube penetrating riser, described clamping slot wheels are made up of a pair sheave, and cable passes from the position between sheave; Outside the body of traction tube, be provided with vertical with cable direction and rotatable measurement cam, the outer end of described measurement cam is also provided with analog quantity detection head.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420617485.4U CN204117704U (en) | 2014-10-23 | 2014-10-23 | Cabling machine |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420617485.4U CN204117704U (en) | 2014-10-23 | 2014-10-23 | Cabling machine |
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CN204117704U true CN204117704U (en) | 2015-01-21 |
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CN201420617485.4U Expired - Fee Related CN204117704U (en) | 2014-10-23 | 2014-10-23 | Cabling machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105788766A (en) * | 2016-05-11 | 2016-07-20 | 乔治国 | Device and method for manufacturing large-length milliken conductor of submarine cable |
CN106710723A (en) * | 2015-08-28 | 2017-05-24 | 合肥神马科技集团有限公司 | Stranding machine and wire retreating device thereof |
CN106782848A (en) * | 2017-01-04 | 2017-05-31 | 福州永通电线电缆有限公司 | Aluminium armoured power cable and its production equipment and production technology |
CN106782886A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of scratch resistant line apparatus of rotation traction traction for cable-former |
CN109036718A (en) * | 2018-07-25 | 2018-12-18 | 佛冈鑫源恒业电缆科技有限公司 | Strand type carbon fiber complex core disc type stranding machine |
-
2014
- 2014-10-23 CN CN201420617485.4U patent/CN204117704U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106710723A (en) * | 2015-08-28 | 2017-05-24 | 合肥神马科技集团有限公司 | Stranding machine and wire retreating device thereof |
CN105788766A (en) * | 2016-05-11 | 2016-07-20 | 乔治国 | Device and method for manufacturing large-length milliken conductor of submarine cable |
CN106782886A (en) * | 2016-12-24 | 2017-05-31 | 安徽长江精工装备科技有限公司 | A kind of scratch resistant line apparatus of rotation traction traction for cable-former |
CN106782848A (en) * | 2017-01-04 | 2017-05-31 | 福州永通电线电缆有限公司 | Aluminium armoured power cable and its production equipment and production technology |
CN106782848B (en) * | 2017-01-04 | 2019-02-22 | 福州永通电线电缆有限公司 | Aluminium armoured power cable and its production equipment and production technology |
CN109036718A (en) * | 2018-07-25 | 2018-12-18 | 佛冈鑫源恒业电缆科技有限公司 | Strand type carbon fiber complex core disc type stranding machine |
CN109036718B (en) * | 2018-07-25 | 2024-01-23 | 广东鑫源恒业电力线路器材有限公司 | Disc type stranding machine special for stranded carbon fiber composite core |
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Legal Events
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150121 Termination date: 20181023 |