CN204096432U - Elongated closes yard - Google Patents

Elongated closes yard Download PDF

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Publication number
CN204096432U
CN204096432U CN201420548509.5U CN201420548509U CN204096432U CN 204096432 U CN204096432 U CN 204096432U CN 201420548509 U CN201420548509 U CN 201420548509U CN 204096432 U CN204096432 U CN 204096432U
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CN
China
Prior art keywords
distribution device
yard
car
dummy car
intelligent unloading
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Expired - Fee Related
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CN201420548509.5U
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Chinese (zh)
Inventor
杜东坡
赵振江
梁国清
毕芙蓉
冯志秀
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CISDI Engineering Co Ltd
CISDI Shanghai Engineering Co Ltd
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CISDI Engineering Co Ltd
CISDI Shanghai Engineering Co Ltd
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Priority to CN201420548509.5U priority Critical patent/CN204096432U/en
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Abstract

The utility model provides a kind of elongated to close yard, comprise closed bin stock canopy, yard and input cloth system, input cloth system comprises input belt conveyer, intelligent unloading car and distribution device, closed bin stock canopy top is provided with dummy car travelling platform, input belt conveyer is arranged on dummy car travelling platform along closed bin stock canopy length direction, this dummy car travelling platform is provided with the dummy car walking track and distribution device walking track that parallel, intelligent unloading car and distribution device arrange on dummy car walking track and distribution device walking track respectively, and distribution device is positioned at below intelligent unloading car, and synchronously can go and back running with intelligent unloading car.The utility model adopts intelligent unloading car and the traditional large-scale stacker device of distribution device combination replacement to carry out windrow, reduces closed stock yard span, reduces floor area, reduce construction investment; Save original aligning gear and turning gear, solve the airborne dust problem in discharge process simultaneously.

Description

Elongated closes yard
Technical field
The utility model belongs to yard technical field, and particularly a kind of elongated closes yard.
Background technology
At present, common outdoor stock ground is widely applied in industries such as power plant, building materials, mine, harbour, metallurgy.In the storage and process of bulk material, this storing material mode has that engineering example is many, technology arrangement flexibly, reliable, the civil engineering of mature technology, process equipment and the feature such as other public auxiliary auxiliary facility is ripe, but this outdoor bin stock mode is also faced with the problems such as environmental pollution, material loss rate are high, be especially difficult to be useful in the bulk cargo storage that some need protection against the tide, the particular/special requirement such as rainproof, windproof, cold-proof, antifreeze.
Closed storage place has obvious advantage from more outdoor stock grounds, aspect such as energy-saving and environmental protection, consumption reduction, saving lands used.Along with international and domestic to the continuous attention of the energy, environmental protection, sustainable development and the aspect such as people-oriented, closed storage place more and more will be applied with process field and be promoted in bulk cargo storage.
Along with the continuous progress of technology, meet the closed yard widespread use more of the multiple pattern of common stock ground demand; And the closed yard meeting blending-field limits by mixing heap taking equipment pattern, closed bin stock canopy span is brought to increase, floor area is large, and arranges that by dummy car travelling platform cantilever beam structure the unfavorable factors such as the construction investment increase that brings affect, and construction investment is higher.
In the novel closed-type blending-field technique that space is arranged, mixing stacker device still will possess round continuous advancing windrow, Deng drop centering windrow, become the functions such as starting point time delay fixed endpoint windrow, realize the blending process requirement of layering tiling, emphasis solves the airborne dust problem faced in traditional intelligent movable dummy car operation process simultaneously, and the deficiency that traditional shedding mechanism exists is exactly that airborne dust problem could not be resolved.
Utility model content
The deficiencies in the prior art in view of the above, the purpose of this utility model is to provide a kind of structure simple, and construction investment reduces, and material can be made to mix and the less elongated of floor area closes yard.
For achieving the above object and other relevant objects, a kind of elongated closes yard, comprise closed bin stock canopy, yard and input cloth system, described input cloth system comprises input belt conveyer, intelligent unloading car and distribution device, described closed bin stock canopy top is provided with dummy car travelling platform, described input belt conveyer is arranged on dummy car travelling platform along closed bin stock canopy length direction, this dummy car travelling platform is provided with the dummy car walking track and distribution device walking track that parallel, described dummy car walking track is corresponding with the arranged direction of input belt conveyer, described intelligent unloading car and distribution device arrange on dummy car walking track and distribution device walking track respectively, and described distribution device is positioned at below intelligent unloading car, and synchronously can go and back running with described intelligent unloading car, the discharging opening of described intelligent unloading car and the inlet point of described distribution device just right.
Said structure: utilize closed bin stock canopy to reduce wind-force airborne dust and rain-impact, reduce periphery dust pollution and sewage pollution, effectively reduce the loss of material, stablize material moisture, material bed blending quality can be improved and guarantee material stability, can working environment be improved simultaneously, beautify plant environment.Intelligent unloading car and distribution device are separately independently arranged up and down at dummy car travelling platform, and synchronous walking, both coordinating operations possess the All Jobs functional requirement such as round traveling, centering blanking, stockpile location under the manual operation of conventional stocker or automatic operation mode.Adopt intelligent unloading car and distribution device combination to replace traditional large-scale stacker device and carry out windrow, solve closed workshop dummy car travelling platform cantilever beam structure and arrange the problem that the construction investment brought increases, reduce closed stock yard span, reduce floor area, can construction investment be reduced; Blanking port centering is designed, without the need to configuring aligning gear; One-sided discharging, without the need to configuring turning gear; Compact equipment, lightweight, invest little; Simple to operate, be easy to operation and maintenance.
As preferably: described dummy car walking track installation is on the dummy car travelling platform of input belt conveyer both sides, described intelligent unloading parking stall is above input belt conveyer, described distribution device walking track installation is below dummy car travelling platform, described distribution device hangs on described distribution device walking track, described dummy car travelling platform has dumping pit along dummy car walking track, and material is discharged into distribution device by dumping pit by described intelligent unloading car.
Dummy car travelling platform height is determined jointly according to material stack height and distribution device height, intelligent unloading car also can be arranged on input belt conveyer, traveling on dummy car walking track on closed bin stock canopy dummy car travelling platform, intelligent unloading car is passed through to discharging in distribution device after material input, distribution device distribution device walking track on intelligent unloading car synchronous walking, distribution device by bank in stockpile, it is 1 heap that material can be piled according to need of production in stockpile, 2 heaps or pile more, when heap for piling more, multiple stage reclaimer need be configured accordingly.
As preferably: described distribution device comprises distributing trolley, described distributing trolley is provided with hopper, the discharging opening of this hopper and described intelligent unloading car is just right, this hopper bottom is connected with telescopic spouting, described distributing trolley is provided with hoisting mechanism, this hoisting mechanism is connected with telescopic spouting, and drives telescopic spouting to stretch out or retract.
Hopper is for receiving intelligent unloading car funnel and the material of coming transported by chute, telescopic spouting realizes freely elongating or shortening by hoisting mechanism, reach in windrow process drop centering operations such as remaining, elephant trunk lower end relatively stockpile simultaneously, free-extension is avoided material to fall in process and is produced dust pollution.The maximum elongation length of telescopic spouting, maximum shortening length are can determine to stockpile surface layer height according to stockpile maximum height and discharging opening.Distribution device, according to material stack height free-extension, ensureing the blanking of material centering, possessing dust suppression effect, without the need to configuring elevation mount simultaneously.
As preferably: described telescopic spouting lower end is connected with the dust suppression bucket that gathers materials, described in the dust suppression bucket that gathers materials be funnel-form, described in the gather materials bore of dust suppression bucket discharging opening be less than the bore of described telescopic spouting lower end discharging opening.
Adopt said structure, dust suppression bucket feed gap dimension of gathering materials and telescopic spouting consistent size bottom; Discharging opening comparatively feed gap dimension reduces, but should ensure larger material angle of slipping, not putty in normal operation.Reduce discharging opening size main purpose: one, stream is concentrated, centering blanking, reduce material segregation in windrow process; Two, reduce the scope contacted with air in material decline process, suppress telescopic spouting internal dust excessive.
As preferably: described in gather materials in dust suppression bucket and be provided with buildup buffer structure, this buildup buffer structure comprises a circle dash plate and a circle buffering rail, described dash plate is arranged on along dust suppression bucket circumference of gathering materials and gathers materials on dust suppression bucket inwall, and described buffering rail is arranged on dash plate.
During first windrow, material impact rail, partial material is deposited on this buildup buffer structure; When continuing windrow, partial material, by the material that directly impacts on buildup buffer structure, forms material dnockout work pattern.Buildup buffer structure main purpose is set: one, slow down stream speed by impact, alleviates the reentrainment of dust that material high-speed impact stockpile causes; Two, material is reduced to the Innerside wear of the dust suppression bucket that gathers materials.
As preferably: described telescopic spouting is made up of more piece independence elephant trunk, described telescopic spouting opening becomes large successively by order from top to bottom, the independent elephant trunk that opening is large is enclosed within outside the little independent elephant trunk of opening, the minimum independent elephant trunk of described opening is connected with hopper, and the maximum independent elephant trunk of opening is connected with the described dust suppression bucket upper end that gathers materials; Often save the gripping mechanism described independent elephant trunk being equipped with and preventing the independent elephant trunk of adjacent two joint from departing from; Each independent elephant trunk is equipped with jacking apparatus, by lateral promoting the independent elephant trunk of inner side.
Wherein gripping mechanism and jacking apparatus are the projection or bulge loop that are arranged on upper and lower side outside independent elephant trunk, and the bulge loop be arranged on inside independent elephant trunk upper end or step, in telescopic process, the independent elephant trunk in outside is made to hang on the independent elephant trunk of inner side, extend from level to level, and make the independent elephant trunk of independent elephant trunk upwards inside jack-up in outside, draw in from level to level.Because outermost independent elephant trunk is positioned at bottom, therefore outermost independent elephant trunk is connected with the dust suppression bucket inlet point that gathers materials.
As preferably: described hoisting mechanism comprises winch, changed course assembly pulley, steel rope, described winch and changed course assembly pulley are arranged on distributing trolley, described steel rope one end is connected with winch by changed course assembly pulley, the other end is fixed on the outermost independent elephant trunk of telescopic spouting, is elongated or shortened by the positive and negative curling telescopic spouting that realizes of winch.
As preferably: described telescopic spouting both sides are respectively provided with steel cable, every root steel rope lower end is divided into two branch lines, four branch lines are fixedly connected on the outermost independent elephant trunk of telescopic spouting, described in gather materials dust suppression bucket lower end discharging opening on material-level detecting device is installed.
Material-level detecting device is high for detecting stockpile true reactor, detection signal returns control box 86 on machine, control hoisting mechanism positive and negative curling, what realize telescopic spouting elongates or shortens object, and described material-level detecting device is the one in infrared pickoff, displacement pickup, proximity switch, position transduser, gravity type boat davit Charge level measurer.
As preferably: described closed bin stock canopy comprises column, side wall and ceiling, described dummy car travelling platform supported on both sides is on side wall or ceiling bottom.
Side wall has two kinds of base models: one is adopt wall skin totally-enclosed; Two is adopt the material such as wind break wall, air baffle, anti-wind net with certain percent opening to close.Ceiling adopts steel structure pattern, can arrange ribbon skylight as required.Whole yard is closed by column, side wall and ceiling, can reduce strong wind and rainwater to the erosion in bin stock place, reduces material loss protection of the environment.Close bin stock canopy and according to technology arrangement needs, can be set to single span structure, twin spans structure or multispan structure.
As preferably: be provided with railway roadbed, stockpile and feeding output system in described yard, described feeding output system comprises reclaimer and exports belt conveyer, described reclaimer is arranged on the reclaimer track on described railway roadbed, material in stockpile is delivered to output belt conveyer by reclaimer track by this reclaimer, exports belt conveyer and is sent by material.
Reclaimer, on two railway roadbeds, railway roadbed is furnished with reclaimer track and basis thereof and powers and communication cable, railway roadbed is also furnished with dispensing adhesive tape machine and Equipment Foundations thereof simultaneously.Railway roadbed is only arranged the walking rails of reclaimer, eliminate walking rails traditional handicraft being arranged stocker, reduce the width of railway roadbed, reduce closed stock ground span, reduce stock ground and take up an area, reduce investment outlay.
As preferably: described reclaimer is bridge-type double bucket wheel reclaimer or bridge-type drum taking machine or bridge type scraper material taking machine, the head of described input belt conveyer and centre portion are arranged on described dummy car travelling platform, afterbody is arranged in the transfer point beyond described closed bin stock canopy, also comprises power supply and Lighting System, sprinkler system, ventilation and lighting arrangement.
As mentioned above, the beneficial effects of the utility model are: adopt intelligent unloading car and distribution device combination to replace traditional large-scale stacker device and carry out windrow, optimize original dummy car travelling platform cantilever beam structure, solve closed workshop dummy car travelling platform cantilever beam structure and arrange the problem that the construction investment brought increases, reduce to close yard span, reduce floor area, reduce steel quantity consumption; Reduce construction investment.Simultaneously by the fracture problem that distribution device solution landing beam brings, meet mixing windrow technological requirement.Material layering is tiled, achieves the mixing storage of material, meet the requirement of material blending process, ensure that homogeneity and the stability of material; And intelligent unloading car and distribution device structure are simply, easy to operate, it is convenient to safeguard; Realize the object of energy-saving and environmental protection, consumption reduction simultaneously.Arrange telescopic spouting avoid common intelligent unloading car because of funnel chute mouth to stockpile surface drop high, and in the airborne dust problem that discharge process produces, drop operations such as remaining in windrow process can be ensured simultaneously, this kind of dust suppression mode is nature air-tight manner, without the need to providing other energy extraneous, non-secondary pollution, energy-conserving and environment-protective.Arrange the dust suppression bucket that gathers materials can reduce by buildup buffer gear the stream that material formed because of free-falling body and accelerate, alleviate the reentrainment of dust that stream high speed impact stockpile causes, minimizing material is to the Innerside wear of the dust suppression bucket that gathers materials simultaneously; By reducing dust suppression bucket discharging opening size of gathering materials, realizing stream and concentrating even centering windrow, reduce material segregation in windrow process, reduce the scope contacted with air in material decline process simultaneously, suppress telescopic spouting internal dust excessive.
Accompanying drawing explanation
Fig. 1 is the planar view that the utility model embodiment 1 adopts single span single input;
Fig. 2 is the section arrangement plan adopting bridge-type double bucket wheel reclaimer in Fig. 1;
Fig. 3 is the section arrangement plan adopting bridge-type drum taking machine in Fig. 1;
Fig. 4 is the structural representation of distribution device in the utility model embodiment 1;
Fig. 5 is the structural representation of dust suppression bucket of gathering materials in the utility model embodiment 1;
Fig. 6 is the structural representation that in the utility model embodiment 1, distribution device coordinates windrow with intelligent unloading car;
Fig. 7 is that in the utility model embodiment 1, distribution device coordinates another kind to install graph of a relation with intelligent unloading car;
Fig. 8 is lateral plan when telescopic spouting is retracted in Fig. 7;
Fig. 9 is the planar view that the utility model embodiment 2 adopts single span dual input;
Figure 10 is the section arrangement plan adopting bridge-type double bucket wheel reclaimer in Fig. 9;
Figure 11 is the section arrangement plan adopting bridge-type drum taking machine in Fig. 9;
Figure 12 is the planar view that the utility model embodiment 3 adopts twin spans dual input;
Figure 13 is the section arrangement plan adopting bridge-type double bucket wheel reclaimer in Figure 12;
Figure 14 is the section arrangement plan adopting bridge-type drum taking machine in Figure 12;
Piece mark explanation
1 column
2 side walls
3 ceilings
4 dummy car travelling platforms
5 input belt conveyers
6 intelligent unloading cars
61 funnels and chute
62 hands-operation rooms
7 dummy car walking tracks
8 distribution devices
80 telescopic spoutings
81 hoppers
82 gather materials dust suppression bucket
83 dash plates
84 buffering rails
850 winchs
851 changed course assembly pulleys
852 steel ropes
86 control boxs
87 distributing trolleys
88 distributing trolley travelling platforms
89 material-level detecting devices
9 distribution device walking tracks
10 stockpiles
11,12 railway roadbeds
13a, 13b reclaimer track
14a bridge-type double bucket wheel reclaimer
14b bridge-type drum taking machine
15 export belt conveyer
16a, 16b sprinkler system
Detailed description of the invention
By particular specific embodiment, embodiment of the present utility model is described below, person skilled in the art scholar the content disclosed by this specification sheets can understand other advantages of the present utility model and effect easily.
Embodiment 1
As shown in Figures 1 to 8, the utility model provides a kind of elongated of single span single input formula to close yard, comprise closed bin stock canopy, yard and input cloth system, wherein closed bin stock canopy is by column 1, side wall 2 and ceiling 3 form, containing headwall in side wall 2, input cloth system comprises input belt conveyer 5, intelligent unloading car 6 and distribution device 8, below the ceiling of closed bin stock canopy, the length direction of closed bin stock canopy is provided with dummy car travelling platform 4, dummy car travelling platform 4 supported on both sides is on side wall, ceiling 3 bottom can be supported in other embodiments, input belt conveyer 5 is arranged on dummy car travelling platform 4 along closed bin stock canopy length direction, the transfer point that this input belt conveyer 5 afterbody is arranged in beyond this yard carries out material feeding, input belt conveyer 5 head and centre portion are arranged on closed bin stock canopy dummy car travelling platform 44, this dummy car travelling platform 4 is provided with the dummy car walking track 7 and distribution device walking track 9 that parallel, dummy car walking track 7 is corresponding with the arranged direction of input belt conveyer 5, intelligent unloading car 6 and distribution device 8 arrange on dummy car walking track 7 and distribution device walking track 9 respectively, and distribution device 8 is positioned at below intelligent unloading car 6, and synchronously can go and back running with intelligent unloading car 6.As shown in Figure 6, in this example, dummy car walking track 7 is arranged on the dummy car travelling platform 4 of input belt conveyer 5 both sides, intelligent unloading car 6 adopts the mode that straddles to be arranged on above input belt conveyer 5, distribution device 8 is arranged on below dummy car travelling platform 4 by the mode of hanging, namely distribution device walking track 9 is fixed on dummy car travelling platform 4 lower surface by the mode of lifting, and distributing trolley 87 suspension type of distribution device 8 is supported on distribution device walking track 9.Distribution device 8 hangs on described distribution device walking track 9, and dummy car travelling platform 4 has dumping pit along dummy car walking track 7, and material is discharged into distribution device 8 by dumping pit by intelligent unloading car 6.
Railway roadbed 11 is provided with in yard, 12, stockpile 10 and feeding output system, feeding output system comprises reclaimer 14 and exports belt conveyer 15, reclaimer 14 is arranged on described railway roadbed 11, reclaimer track 13a on 12, on 13b, this reclaimer by the material of stockpile 10 li by reclaimer track 13a, 13b delivers to and exports belt conveyer 15, export belt conveyer 15 material is sent, stockpile 10 is between railway roadbed 11 and railway roadbed 12, for stockpiling, the horizontal section form of stockpile 10 is triangle, its length and width are determined according to actual needs, reclaimer 14 is on railway roadbed 11 and railway roadbed 12, railway roadbed 11 is furnished with 1 reclaimer track 13a and the basis thereof of reclaimer 14, railway roadbed 12 be furnished with another 1 reclaimer track 13b and the basis thereof of reclaimer 14 and power and communication cable, railway roadbed 12 is also furnished with reclaimer 14 and Equipment Foundations thereof simultaneously.Be stored in the material inside stockpile 10, taken out by reclaimer 14, deliver to and export belt conveyer 15, by output belt conveyer 15, material output is transported to outside, yard and is supplied to user.Reclaimer 14 can adopt bridge-type double bucket wheel reclaimer 14a or bridge-type drum taking machine 14b or bridge type scraper material taking machine, and the quantity of reclaimer and pattern can be determined according to actual needs.
Railway roadbed 11 and railway roadbed 12 are only arranged the walking rails of reclaimer 14, eliminate walking rails traditional handicraft being arranged stocker, reduce the width of railway roadbed 12, reduce closed stock ground span, reduce stock ground and take up an area, reduce investment outlay.According to their location environment, material performance and need of production, Lighting System, ventilation and lighting arrangement (not shown) are set, railway roadbed 11 and railway roadbed 12 can arrange sprinkler system 16a and sprinkler system 16b respectively.
Intelligent unloading car 6 and distribution device 8 are in dummy car travelling platform about 4 separately independent layout, and synchronous walking, both coordinating operations possess the All Jobs functional requirement such as round traveling, centering blanking, stockpile 10 location under the manual operation of conventional stocker or automatic operation mode, its major advantage is 1. blanking port centering design, without the need to configuring aligning gear; 2. one-sided discharging, without the need to configuring turning gear; 3. distribution device 8 is according to stockpile 10 height free-extension, ensureing the blanking of material centering, possessing dust suppression effect, without the need to configuring elevation mount simultaneously; 4. compact equipment, lightweight, invest little; 5. simple to operate, be easy to operation and maintenance.
Further as shown in Figure 4 and Figure 5, distribution device 8 comprises distributing trolley 87, distributing trolley 87 is provided with drive car, control box 86 and walking positioning device, distributing trolley 87 is provided with hopper 81, the inlet point of hopper 81 and the discharging opening of intelligent unloading car 6 just right, this hopper 81 lower end is connected with telescopic spouting 80, telescopic spouting 80 lower end is connected with the funnelform dust suppression bucket 82 that gathers materials, the bore of dust suppression bucket 82 discharging opening of gathering materials is less than the bore of dust suppression bucket 82 inlet point that gathers materials, the bore of dust suppression bucket 82 discharging opening of gathering materials is less than the bore of telescopic spouting 80 lower end discharging opening, in this example, telescopic spouting 80 is made up of more piece independence elephant trunk, each independent elephant trunk becomes large successively by order of connection opening size from top to bottom, the independent elephant trunk that opening is large is enclosed within outside the little independent elephant trunk of opening, the minimum independent elephant trunk of opening is connected with hopper 81, the maximum independent elephant trunk lower end of opening being positioned at outside is connected with dust suppression bucket 82 inlet point that gathers materials, for piston type connects between adjacent two independent elephant trunks, each independent elephant trunk is provided with gripping mechanism, prevent adjacent two joints from departing from, each independent elephant trunk is provided with jacking apparatus, ensure upwards to promote the independent elephant trunk in inner side by the independent elephant trunk in outside, the gripping mechanism in this example and jacking apparatus are the position limiting convex ring being arranged on upper and lower side outside independent elephant trunk and the bulge loop be arranged on inside independent elephant trunk upper end.By the piston movement between each independent elephant trunk, telescopic spouting 80 can overallly elongate or overall shortening.Gather materials in dust suppression bucket 82 and be provided with buildup buffer structure, buildup buffer structure is the platform that gathers materials, comprise circle dash plate 83 and a circle buffering rail 84, dash plate 83 is arranged on along dust suppression bucket 82 circumference of gathering materials and gathers materials on dust suppression bucket 82 inwall, and buffering rail 84 is arranged on dash plate 83.
Telescopic spouting 80 is that the hoisting mechanism by distributing trolley 87 is arranged realizes freely elongating or shortening, this hoisting mechanism is connected with telescopic spouting 80, and drive telescopic spouting 80 stretch out or retract, hoisting mechanism comprises winch 850, changed course assembly pulley 851, steel rope 852, winch 850 and changed course assembly pulley 851 are arranged on distributing trolley 87, steel rope 852 one end is connected with winch 850 by changed course assembly pulley 851, the other end is fixed on the outermost independent elephant trunk of telescopic spouting 80, elongated or shortened by the positive and negative curling telescopic spouting 80 that realizes of winch 850, in this example, telescopic spouting 80 both sides are respectively provided with steel cable 852, every root steel rope 852 lower end is divided into two branch lines, four branch lines are fixedly connected on the outermost independent elephant trunk of telescopic spouting 80.Gather materials dust suppression bucket 82 lower end discharging opening on material-level detecting device 89 is installed, material-level detecting device 89 is gravity type boat davit Charge level measurer.
Hopper 81 transports the material of coming for the funnel and chute 61 receiving intelligent unloading car 6, telescopic spouting 80 realizes freely elongating or shortening by hoisting mechanism, realize drop centering operations such as remaining in windrow process, simultaneous retractable elephant trunk 80 lower end relatively stockpile 10, free-extension is avoided material to fall in process and is produced dust pollution.The maximum elongation length of telescopic spouting 80, maximum shortening length are can determine to stockpile 10 surface layer height according to stockpile 10 maximum height and discharging opening.Dust suppression bucket 82 feed gap dimension of gathering materials and telescopic spouting 80 consistent size bottom; Discharging opening comparatively feed gap dimension reduces, but should ensure larger material angle of slipping, not putty in normal operation.Reduce discharging opening size can realize stream and concentrate, centering blanking, reduces material segregation in windrow process; Reduce the scope contacted with air in material decline process, suppress telescopic spouting 80 internal dust excessive.
During first windrow, material impact buffering rail 84, partial material is deposited on this buildup buffer structure; When continuing windrow, partial material, by the material that directly impacts on buildup buffer structure, forms material dnockout work pattern.Buildup buffer structure is set and can slows down stream speed by impact, alleviate the reentrainment of dust that material high-speed impact stockpile 10 causes; Reduce material to the Innerside wear of the dust suppression bucket 82 that gathers materials.Material-level detecting device 89 is high for detecting stockpile 10 true reactor, and detection signal returns control box 86 on machine, and control hoisting mechanism positive and negative curling, what realize telescopic spouting 80 elongates or shortens object.Drive distributing trolley 87 to move by actuating device, actuating device can be motor etc., and this distributing trolley 87 can be supported on platform rail, realizes translation cloth.Ambulation positioning device is coder and RFID location etc.
As shown in Figure 7, intelligent unloading car 6 comprises vehicle frame, actuating device, driving wheel, flower wheel, pinch roller, idler machining, bend pulley group, aisle etc., by the combined action of actuating device, driving wheel and flower wheel under the commander of control system, realize intelligent unloading car 6 and come and go continuous advancing in orbit.Intelligent unloading car 6 ramp angle is determined by convey materials attribute, and processing capacity is determined by technological condition, and funnel and chute 61 are mainly used in transhipment and water conservancy diversion in material conveying process, and hands-operation room 62 is made up of industrial computer, telltale and terminal box etc.Meet M/C or remote auto operation requirements on operating personal field adjustable, machine.By monitoring distribution device 8 and intelligent unloading car 6 traveling control, realize intelligent unloading car 6 to come and go continuous advancing discharging, come and go traveling and meet the function such as requirement, traveling location and front and continued localization of fault becoming starting point time delay fixed endpoint windrow, coordinate distribution device 8 to realize the windrow function of blending-field layering tiling.Traveling registration device is for realizing the accurate location in intelligent unloading car 6 work.
As shown in FIG. 7 and 8, for intelligent unloading car 6 and the another kind of matching relationship of distribution device 8, with addition of distributing trolley travelling platform 88, dummy car walking track 7 is laid on input belt conveyer 5, input belt conveyer 5 is arranged on dummy car travelling platform 4, intelligent unloading car 6 is arranged on dummy car walking track 7, distributing trolley travelling platform 88 is fixed on below dummy car travelling platform 4, be two be just the A seating structure of L-type to the cross section arranged, distribution device walking track 9 and dummy car track 7 of walking parallel, dummy car travelling platform 4 leaves and is provided with discharging window along dummy car walking track 7 direction, above hopper 81, intelligent unloading car 6 is positioned at above distribution device 8, and the discharge port of intelligent unloading car 6 and hopper 81 just right.
The working process that this elongated closes yard is as follows:
Material is delivered in yard from outside by input belt conveyer 5, by intelligent unloading car 6 to distribution device 8 discharging, intelligent unloading car 6 comes and goes traveling on the dummy car walking track 7 of closed bin stock canopy dummy car travelling platform 4, round traveling synchronous with intelligent unloading car 6 on the distribution device walking track 9 of distribution device 8 below dummy car travelling platform 4, bank 10 is saved as triangular section stockpile 10 by distribution device 8, reach the blending process requirement of layering tiling, and carry out a point heap as required and store up.The material that stockpile is 10 li is cut on the whole section of material by reclaimer 14a or reclaimer 14b, reach the blending process requirement that total cross-section cuts, the mixing material taken out is given on the output belt conveyer 15 on railway roadbed 12, and material delivers to the outside each user's point in yard by belt conveyer 15.Sprinkler system 16a and 16b can be set on railway roadbed 11 and railway roadbed 12 according to actual needs, for if desired to the dust suppression of stockpile 10 surface sprinkling water, whole stock ground is closed by closed bin stock canopy, avoid the water slug that wind-force airborne dust and sleety weather bring, stablize material characteristic, and play extraordinary energy-saving and environmental protection, consumption reduction effect.
Intelligent unloading car 6 is arranged on the dummy car walking track 7 on dummy car travelling platform 4, distribution device 8 is arranged on the distribution device walking track 9 on distributing trolley travelling platform 88, intelligent unloading car 6 and the combined integrated synchronous working of distribution device 8, realize intelligence mixing windrow function.When blending-field needs windrow for the first time, control system sends instruction, intelligent unloading car 6 and distribution device 8 synchronous averaging are also positioned to blending-field start position, and on distribution device 8, winch 850 starts and decontrols to the wait material input in place of maximum extended state by telescopic spouting 80; When after mass transport to intelligent unloading car 6, material changed course flowed down by funnel and chute 61, after the splicing of distribution device 8 hopper 81, after arriving along telescopic spouting 80 the dust suppression bucket 82 that gathers materials, stream assembles the rear heap that slows down in stock ground; Intelligent unloading car 6 and distribution device 8 synchronous uniform velocity on respective track move ahead simultaneously, ensure that material stockpile 10 forms the triangular section of evenly rule; When intelligent unloading car 6 and distribution device 8 traveling arrive blending-field final position, traveling is stopped to continue to keep windrow, winch 850 starts simultaneously, material-level detecting device 89 detects the height of stockpile 10, after stockpile 10 reach a certain height, telescopic spouting 80 is upwards retracted certain altitude by winch 850, and intelligent unloading car 6 and distribution device 8 adjust reverse traveling speed at the uniform velocity traveling windrow; Come and go traveling layer-by-layer distribution by that analogy, equal in order to ensure unit stockpile 10 length to be piled doses in round windrow process, intelligent unloading car 6 and distribution device 8 synchronously come and go traveling speed and should meet relational expression, in formula, v is input belt conveyer 5 belt speed, v1 be intelligent unloading car 6 and distribution device 8 along traveling speed during charging travelling apron stream direction, v2 is that intelligent unloading car 6 and distribution device 8 are against traveling speed during charging travelling apron stream direction.
In order to the Blending Efficiency of Blending obtained, except suitably increasing the number of plies of mixing stockpile 10, " becoming starting point time delay fixed endpoint " method can be adopted in cloth process to reduce blending ore end doses, namely intelligent unloading car 6 and distribution device 8 highly raise along with stockpile 10 at start position, tile every layer of material time windrow starting point progressively move forward; And intelligent unloading car 6 and distribution device 8 in final position along with stockpile 10 highly raises, tile every layer of material time windrow terminal remain unchanged, and postpone windrow by stockpile 10 elevated height to next bed depth.According to the blending process windrow principle tiled with higher slice, complete the operation of blending-field windrow.
When intelligent unloading car 6 or distribution device 8 break down, control system sends instruction, upstream batching and conveying facility stop feed, control system stores current windrow position and stockpile 10 height simultaneously, original place can be adopted to detect and repair or move to the reparation to be checked of maintenance position, (manually or automatically) two ends, stock ground; When after intelligent unloading car 6 or distribution device 8 failture evacuation, according to the relevant information of control system storage, automatic traveling navigates to trouble point last time, and telescopic spouting 80 is put into suitable feed height, after dead work completes, wait for that material input has continued windrow operation.
Embodiment 2
As shown in Figures 9 to 11, bin stock canopy adopts single span to arrange, is provided with 2 input cloth systems and 1 feeding output system.The scheme of the present embodiment and embodiment 1 are distinguished and are that input system quantity increases, and intelligent unloading car 6 and distribution device 8 quantity are set to 2, and in windrow operation, equipment is for subsequent use each other.All the other the Nomenclature Composition and Structure of Complexes are identical with embodiment 1.Technological process and working process identical with embodiment 1.
Embodiment 3
As shown in Figure 12 to Figure 14, bin stock canopy adopts twin spans to arrange, is provided with 2 input cloth systems and 2 feeding output systems.The single span of the present embodiment is arranged and is arranged substantially identical with embodiment 1, technological process and working process identical with embodiment 1.The major advantage of the present embodiment is: 1. meet the requirement of many stockpiles 10 technology arrangement; 2. by little span bin stock canopy combination, the large span bin stock canopy technology arrangement that traditional stacker device causes is changed.
This closed yard has very good environmental protection, energy-conservation, consumption reduction effect, greatly reduces production run cost by reducing the aspect such as watering amount, reduction loss of material; Intelligent unloading car 6 and distribution device 8 combine the traditional large-scale stacker device of replacement and carry out windrow, union space is arranged, optimize original upper brace cantilever beam structure, reduce closed stock yard span, reduce floor area, simultaneously due to compact equipment, lightweight, invest little, simple to operate, be easy to operation and maintenance, can construction investment be reduced; This closed stock ground, in the industry bulk cargo mixing treatment process such as metallurgy, to raising material performance stability, is improved the aspects such as bed blending quality and is all had good effect; Closed stock ground can reduce the impact of extreme climate environment for production run greatly; Close stock ground for working condition, ambient environment, beautify plant area and have a significant effect.
Wherein arranging telescopic spouting 80 can avoid common intelligent unloading car 6 high to the surperficial drop of stockpile 10 because of funnel chute mouth, and in the airborne dust problem that discharge process produces, simultaneously can ensure drop operations such as remaining in windrow process.This kind of dust suppression mode is nature air-tight manner, without the need to providing other energy extraneous, non-secondary pollution, energy-conserving and environment-protective; Arrange the dust suppression bucket 82 that gathers materials can reduce by buildup buffer gear the stream that material formed because of free-falling body and accelerate, alleviate the reentrainment of dust that stream high speed impact stockpile 10 causes, minimizing material is to the Innerside wear of the dust suppression bucket 82 that gathers materials simultaneously; By reducing dust suppression bucket 82 discharging opening size of gathering materials, realizing stream and concentrating even centering windrow, reduce material segregation in windrow process, reduce the scope contacted with air in material decline process simultaneously, suppress telescopic spouting 80 internal dust excessive.Solve closed workshop intelligent unloading car 6 travelling platform 4 cantilever beam structure and arrange the problem that the construction investment that brings increases, reduce construction investment, solve by distribution device 8 the fracture problem that landing beam brings simultaneously, meet mixing windrow technological requirement.Under the unified control of hands-operation room 62 control system, intelligent unloading car 6 and distribution device 8 synchronization job all the time can be realized, meet M/C or remote auto operation on field adjustable or machine, realize synchronous come and go continuous advancing windrow, etc. drop centering windrow, become the functions such as starting point time delay fixed endpoint windrow, traveling location and front and continued trouble point windrow, meet the windrow function of blending-field layering tiling.
Above-described embodiment is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model, any person skilled in the art scholar all without prejudice under spirit of the present utility model and category, can modify above-described embodiment or change.Therefore, such as have in art and usually know that the knowledgeable modifies or changes not departing from all equivalences completed under the spirit and technological thought that the utility model discloses, must be contained by claim of the present utility model.

Claims (10)

1. an elongated closes yard, comprise closed bin stock canopy, yard and input cloth system, it is characterized in that: described input cloth system comprises input belt conveyer, intelligent unloading car and distribution device, described closed bin stock canopy top is provided with dummy car travelling platform, described input belt conveyer is arranged on dummy car travelling platform along closed bin stock canopy length direction, this dummy car travelling platform is provided with the dummy car walking track and distribution device walking track that parallel, described dummy car walking track is corresponding with the arranged direction of input belt conveyer, described intelligent unloading car and distribution device arrange on dummy car walking track and distribution device walking track respectively, and described distribution device is positioned at below intelligent unloading car, and synchronously can go and back running with described intelligent unloading car, the inlet point of described distribution device is corresponding with the discharging opening of described intelligent unloading car.
2. elongated according to claim 1 closes yard, it is characterized in that: described dummy car walking track installation is on the dummy car travelling platform of input belt conveyer both sides, described intelligent unloading parking stall is above input belt conveyer, described distribution device walking track installation is below dummy car travelling platform, described distribution device hangs on described distribution device walking track, described dummy car travelling platform has dumping pit along dummy car walking track, and material is discharged into distribution device by dumping pit by described intelligent unloading car.
3. elongated according to claim 1 and 2 closes yard, it is characterized in that: described distribution device comprises distributing trolley, described distributing trolley is provided with hopper, the discharging opening of this hopper and described intelligent unloading car is just right, this hopper bottom is connected with telescopic spouting, described distributing trolley is provided with hoisting mechanism, and this hoisting mechanism is connected with telescopic spouting, and drives telescopic spouting to stretch out or retract.
4. elongated according to claim 3 closes yard, it is characterized in that: described telescopic spouting lower end is connected with the dust suppression bucket that gathers materials, the described dust suppression bucket that gathers materials is funnel-form, described in the gather materials bore of dust suppression bucket discharging opening be less than the bore of described telescopic spouting lower end discharging opening.
5. elongated according to claim 4 closes yard, it is characterized in that: described in gather materials in dust suppression bucket and be provided with buildup buffer structure, this buildup buffer structure comprises a circle dash plate and a circle buffering rail, described dash plate is arranged on along dust suppression bucket circumference of gathering materials and gathers materials on dust suppression bucket inwall, and described buffering rail is arranged on dash plate.
6. elongated according to claim 5 closes yard, it is characterized in that: described telescopic spouting is made up of more piece independence elephant trunk, described telescopic spouting opening becomes large successively by order from top to bottom, the independent elephant trunk that opening is large is enclosed within outside the little independent elephant trunk of opening, the minimum independent elephant trunk of described opening is connected with hopper, and the maximum independent elephant trunk of opening is connected with the described dust suppression bucket upper end that gathers materials; Often save the gripping mechanism described independent elephant trunk being equipped with and preventing the independent elephant trunk of adjacent two joint from departing from; Each independent elephant trunk is equipped with jacking apparatus, by lateral promoting the independent elephant trunk of inner side.
7. elongated according to claim 6 closes yard, it is characterized in that: described hoisting mechanism comprises winch, changed course assembly pulley, steel rope, described winch and changed course assembly pulley are arranged on distributing trolley, described steel rope one end is connected with winch by changed course assembly pulley, the other end is fixed on the outermost independent elephant trunk of telescopic spouting, is elongated or shortened by the positive and negative curling telescopic spouting that realizes of winch.
8. elongated according to claim 7 closes yard, it is characterized in that: described telescopic spouting both sides are respectively provided with steel cable, every root steel rope lower end is divided into two branch lines, four branch lines are fixedly connected on the outermost independent elephant trunk of telescopic spouting, described in gather materials dust suppression bucket lower end discharging opening on material-level detecting device is installed.
9. elongated according to claim 1 closes yard, it is characterized in that: described closed bin stock canopy comprises column, side wall and ceiling, described dummy car travelling platform supported on both sides is on side wall or ceiling bottom, the head of described input belt conveyer and centre portion are arranged on described dummy car travelling platform, afterbody is arranged in the transfer point beyond described closed bin stock canopy, is also provided with power supply and Lighting System, sprinkler system, ventilation and lighting arrangement.
10. elongated according to claim 1 closes yard, it is characterized in that: in described yard, be provided with railway roadbed, stockpile and feeding output system, described feeding output system comprises reclaimer and exports belt conveyer, described reclaimer is arranged on the reclaimer track on described railway roadbed, material in stockpile is delivered to output belt conveyer by reclaimer track by this reclaimer, exports belt conveyer and is sent by material.
CN201420548509.5U 2014-09-23 2014-09-23 Elongated closes yard Expired - Fee Related CN204096432U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104210800A (en) * 2014-09-23 2014-12-17 中冶赛迪工程技术股份有限公司 Long sealed material storage yard
CN104986494A (en) * 2015-07-10 2015-10-21 芜湖市海洋物流有限公司 Object warehousing mode-switchable warehousing device
CN108059003A (en) * 2016-11-09 2018-05-22 中冶宝钢技术服务有限公司 A kind of method that solid accumulation is carried out using stacker-reclaimer
CN108438934A (en) * 2018-04-02 2018-08-24 无锡雪桃集团有限公司 A kind of automation feeding device and its operating method
CN114162517A (en) * 2021-12-24 2022-03-11 杭州奥拓机电股份有限公司 Three-coordinate intelligent coal fetching machine

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104210800A (en) * 2014-09-23 2014-12-17 中冶赛迪工程技术股份有限公司 Long sealed material storage yard
CN104210800B (en) * 2014-09-23 2016-08-24 中冶赛迪工程技术股份有限公司 Elongated closes yard
CN104986494A (en) * 2015-07-10 2015-10-21 芜湖市海洋物流有限公司 Object warehousing mode-switchable warehousing device
CN104986494B (en) * 2015-07-10 2017-10-10 芜湖市海洋物流有限公司 A kind of article storage mode switchable type storage arrangement
CN108059003A (en) * 2016-11-09 2018-05-22 中冶宝钢技术服务有限公司 A kind of method that solid accumulation is carried out using stacker-reclaimer
CN108438934A (en) * 2018-04-02 2018-08-24 无锡雪桃集团有限公司 A kind of automation feeding device and its operating method
CN114162517A (en) * 2021-12-24 2022-03-11 杭州奥拓机电股份有限公司 Three-coordinate intelligent coal fetching machine

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