CN204086947U - Based on the oxygen station remote wireless monitoring system of intelligent wireless terminal - Google Patents

Based on the oxygen station remote wireless monitoring system of intelligent wireless terminal Download PDF

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Publication number
CN204086947U
CN204086947U CN201420424451.3U CN201420424451U CN204086947U CN 204086947 U CN204086947 U CN 204086947U CN 201420424451 U CN201420424451 U CN 201420424451U CN 204086947 U CN204086947 U CN 204086947U
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oxygen
intelligent
monitoring system
intelligent terminal
client
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王思伟
张桥川
蔡世洪
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ELECTRONICS Co Ltd CHONGQING IRON AND STEEL GROUP
Chongqing Iron and Steel Group Electronics Co Ltd
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ELECTRONICS Co Ltd CHONGQING IRON AND STEEL GROUP
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model discloses a kind of oxygen station remote wireless monitoring system based on intelligent wireless terminal, comprise client, application server, middleware server and some intelligent terminals being distributed in each oxygen website, for gathering oxygen tank volume, the adjustment registering instrument of pressure data and the register control for controlling oxygen tank valve, wherein: described client is connected by network with application server, described application server is connected by network with middleware server, the intelligent terminal of described middleware server and each oxygen website is respectively by wireless connections, intelligent terminal and the adjustment registering instrument of each oxygen website, register control connects respectively by connecting line.Native system uses intelligent terminal and correlation technique, and with cost efficiency, environmental protection and energy saving are target, and that develops is a set of with better function, the supervisory system of hommization and diversification more.

Description

Based on the oxygen station remote wireless monitoring system of intelligent wireless terminal
Technical field
The utility model relates to oxygen station monitoring field, particularly a kind of oxygen station remote wireless monitoring system based on intelligent wireless terminal.
Background technology
Along with the progress of science and technology, advancing by leaps and bounds of radio network technique, add that " Internet of Things " has promoted the system integration development of device miniaturization in recent years, miniature 3G intelligent wireless terminal of new generation and correlation technique are used, and will have the gesture of alternative traditional industry control Automatic System Inteqration.
The oxygen tank monitor mode of oxygen station is mainly utilized to pressure and this Two Variables of volume of PLC Real-time Collection oxygen tank in traditional industrial control system is integrated, the database uploading to industrial computer is deposited, then according to the variable bound alarming value pre-set, when reaching alarming value, PLC drives warning relevant device or makes next step predetermined action, such as drives the action of oxygen tank valve switch.Although PLC uses extensively and stable performance at industrial control field, add the auxiliary of industrial computer, the flexible and changeable needs that can meet a lot of occasion of configuration system, drawback also clearly.Wherein:
1. cost is high, and conventional PLC brand has Siemens, AB, Omron etc., expensive.Optical fiber erection supporting with it, buying industrial computer and industry control switch are also no small numbers, and add equipment electricity charge expense night and day, cost can be in any more.
2., under particular/special requirement, PLC cannot meet.Such as in some special industry, require frequency acquisition to be less than 10 milliseconds or acquisition precision will reach some accuracy classes, now traditional PLC is by unable to do what one wishes.
3. Maintenance Difficulty, once system is out of joint, progressively investigate, network failure, exchange fault, PLC fault, industrial computer fault, requires higher to the experience of maintainer and technical merit.
4. field condition is harsh, Network Transfer Media from field apparatus to PLC or between industrial computer, as choosing and erection aspect of optical fiber or twisted-pair feeder, requirement is strict, increase project construction difficulty virtually, usually this link with the difficulty action accomplishment of whole project and later maintenance degree closely bound up.
5. link is numerous, and human cost expense is large.From field apparatus → Optical Fiber Transmission → industry control switch → PLC → industrial computer, the office worker arranging at the scene to fix is needed to carry out long-time maintenance and monitoring to equipment.Manpower costs is large.Easily there is human safety issues.
6. equipment is numerous, and power consumption is large, and noise is large, and electromagnetic radiation is strong, and the environmental protection and energy saving spirit advocated with us is disagreed.
Summary of the invention
The purpose of this utility model is for the deficiencies in the prior art, a kind of oxygen station remote wireless monitoring system based on intelligent wireless terminal is provided, native system uses intelligent terminal and correlation technique, with cost efficiency, environmental protection and energy saving are target, that develops is a set of with better function, the supervisory system of hommization and diversification more.
The technical solution of the utility model is: a kind of oxygen station remote wireless monitoring system based on intelligent wireless terminal, comprise client, application server, middleware server and some intelligent terminals being distributed in each oxygen website, for gathering oxygen tank volume, the adjustment registering instrument of pressure data and the register control for controlling oxygen tank valve, wherein: described client is connected by network with application server, described application server is connected by network with middleware server, the intelligent terminal of described middleware server and each oxygen website is respectively by wireless connections, intelligent terminal and the adjustment registering instrument of each oxygen website, register control connects respectively by connecting line.
Described application server is connected by network with multiple client simultaneously.
Described client is cell-phone customer terminal or pc client.
Described middleware server is connected with the 3G transceiver of USB interface.
Described intelligent terminal is provided with VGA display screen.
Short message alarm module is provided with in described intelligent terminal.
Described intelligent terminal is provided with for the RS232 interface of external alarm linkage equipment, RS485 interface, USB interface or RJ45 interface.
Described intelligent terminal is provided with the RS232 interface for being connected with adjustment registering instrument, register control respectively.
The beneficial effects of the utility model are: owing to have employed such scheme, the client remote of this oxygen station remote wireless monitoring system logs in the client of application server, by the middleware server be connected with application server, control some the intelligent terminal Real-Time Monitoring and the control field apparatus that are distributed in each oxygen website, abandon traditional PLC, industrial computer, the equipment such as optical fiber, project holistic cost significantly reduces, and the project implementation cycle also significantly shortens.
The intelligent terminal of each website of this oxygen station remote wireless monitoring system timing can send " heartbeat " bag to middleware server, whether each website intelligent terminal communication is normal to be convenient to allow middleware system know, according to " heartbeat " bag whether return on time and return data packet format whether effectively normal, just each website real time status of client of application server can be informed in time, realize long-distance intelligent failure judgement, need not manually fix a point to safeguard, save human resources, shorten fault determining time, raising service efficiency turn avoid tradition fixed point simultaneously and safeguards the personnel human safety issues brought.Further, user can pass through mobile phone, and IPDA panel computer or PC computer remote log in client, and Real-Time Monitoring and control field apparatus, compare tradition and PC computer can only be used to monitor, highlight the one side of hommization and diversification.
This oxygen station remote wireless monitoring system adopts intelligent terminal Real-Time Monitoring and controls field apparatus, can meet the particular/special requirement of some special industry to frequency acquisition and acquisition precision.
The intelligent terminal of this oxygen station remote wireless monitoring system leaves the common interfaces such as RS232, RS485, RJ45 and USB, and the software systems coordinating " intelligent terminal " to customize can produce with other external equipment and link to complete other function, and extendability is very abundant.Further, intelligent terminal is furnished with 4 cun of VGA display screens, is convenient to onsite user's real time inspection oxygen tank volume, pressure and valve switch status information.Intelligent terminal volume is little, and power consumption is little, noiselessness, and environmental protection and energy saving are safety again.
Described middleware server is connected with the 3G transceiver of USB interface, 3G wireless network is adopted to realize communication between intelligent terminal and middleware server, signaling rate is fast, time delay is little, quorum sensing inhibitor is wide, there is the place of mobile phone signal just can use, solve the special occasions that some comprehensive application outdoor can not lay optical fiber.Support that WIFI wireless network is convenient to LAN (Local Area Network) inside and is used simultaneously.
Short message alarm module is provided with in described intelligent terminal, intelligent terminal is according to the variable bound alarming value pre-set, the alarm mobile phone number that short message alarm module transmission alarming short message is arranged to client is controlled when reaching alarming value, for user provides a kind of efficient, without the need on duty, wireless remote alarming system, and allow monitor staff the very first time receive warning message, avoid the generation of peril.
Accompanying drawing explanation
Fig. 1 is fabric topology figure of the present utility model;
Fig. 2 is functional flow diagram of the present utility model.
Embodiment
See Fig. 1, based on an oxygen station remote wireless monitoring system for intelligent wireless terminal, comprise client, application server, middleware server and some be distributed in each oxygen website intelligent terminal, some be distributed in each oxygen website for gathering oxygen tank volume, the adjustment registering instrument of pressure data and some register controls for controlling oxygen tank valve being distributed in each oxygen website.Described middleware server is connected with the 3G transceiver of USB interface.The middleware server of the present embodiment comprises HP HP server one, the 3G transceiver of USB interface one, runs middleware system on the server and Database Systems.The application server of the present embodiment comprises HP HP server one, runs client on the server, for user's telnet client end system, carries out Real-Time Monitoring and control to field apparatus.Wherein: described client is connected by network with application server.The client of application server adopts Web Service technology, and therefore user can select PC computer, smart mobile phone or IPAD panel computer to log in client, checks or operated client system.Described application server can be connected by network with multiple client simultaneously.Described client can be cell-phone customer terminal or pc client.User can pass through mobile phone, IPDA panel computer or PC computer remote and log in client, Real-Time Monitoring and control field apparatus, comparing tradition can only use PC computer to monitor, and highlights the one side of hommization and diversification, and can realize remote real-time monitoring.Described application server is connected by network with middleware server.The intelligent terminal of described middleware server and each oxygen website is respectively by wireless connections, and the intelligent terminal of each oxygen website is connected respectively by connecting line with adjustment registering instrument, register control.Described intelligent terminal is provided with the RS232 interface for being connected with adjustment registering instrument, register control respectively.Adjustment registering instrument in native system is connected with intelligent terminal by RS232 serial ports, completes the collection of oxygen tank pressure and volume real time data.Register control in native system is connected with intelligent terminal by RS232 serial ports.Complete the switch motion of oxygen tank valve.
Registering instrument is regulated to be a kind of multi-functional adjustment registering instrument adopting 128 × 64 dot matrix single colour liquid crystal displays of 8-bit microprocessor and high brightness LED backlight.Regulate that registering instrument can gather, preserves, the significant data analyzed in various industrial process, be applicable to the unity loop control of the temperature of middle-size and small-size process unit, pressure, flow and other parameter.Register control is commonly called as " valve positioner ", pneumatic positioner valve, electropneumatic valve positioner and intelligent valve positioner is divided by structure, it is the main accessories of variable valve, usual and pneumatic control valve supports the use, it accepts the output signal of regulator, then goes to control pneumatic control valve, when after variable valve action with its output signal, the displacement of valve rod feeds back to valve positioner by mechanical hook-up again, and valve position situation passes to Upper system by electric signal.Each oxygen tank valve has two, is air intake valve and valve of giving vent to anger respectively.Alarming value has upper and lower bound to distinguish, and in time reaching lower limit, closes valve of giving vent to anger.In time reaching higher limit, close air intake valve.Valve switch condition judgment and control are all carried out on intelligent terminal.Client long-range transmission instruction can operate control.
Described intelligent terminal is provided with VGA display screen and is convenient to onsite user's real time inspection oxygen tank volume, pressure and valve switch status information.Be provided with short message alarm module in described intelligent terminal, when oxygen tank volume, pressure reach alarming value, short message alarm module sends the alarm mobile phone number that alarming short message is given directions to client.Described intelligent terminal be provided with for the RS232 interface of external alarm linkage equipment, RS485 interface, USB interface or.Intelligent terminal leaves the common interfaces such as RS232 interface, RS485 interface, USB interface and RJ45 interface, and can carry out interlock with external equipment when reporting to the police and starting and complete other function, extendability is very abundant.
The intelligent terminal of native system adopts 3G intelligent wireless terminal.Intelligent terminal software uses Microsoft Windows Mobile platform to offer meter, ripe and be stablely convenient to secondary development and customized development.The core part of intelligent terminal is supervisory system and DTU module.Supervisory system on intelligent terminal can meet the particular/special requirement of some special industry to frequency acquisition and acquisition precision.The effect of supervisory system is the packet of resolving DTU module reception, carries out task assign according to packet content.And subordinate equipment is returned next data analysis and packing, if the image data returned exceedes preset alarm value start SMS alarm function, and send to DTU module after data packing, by DTU module, packet is finally passed back middleware server.DTU module and data transmission unit DTU are specifically designed to serial data to be converted to IP data or IP data to be converted to the wireless terminal device that serial data undertakies by cordless communication network transmitting.DTU module is the M2M module of a technical grade, embedded PPP, ICP/IP protocol stack supports to support the APN private network DSC addressing mode of mobile operator to support fixed ip address and domain name to support TCP/UDP/ note three kinds of communication mode TCP/UDP links to support by RTU and DSC transparent data transfer, and the heartbeat function TCP/UDP link heavy link time configurable support free time rolls off the production line and timed and forced offline mode, support that the support of automatic wire charging mode of operation wakes mode of operation of reaching the standard grade up, note can be passed through, phone, RTU data three kinds of modes are waken up and are supported that serial ports exports the serial port baud rate of Debugging message support the highest 115200. and in the utility model, DTU module will embed intelligent terminal, complete the function of wireless data transceiving.
Under normal circumstances, the intelligent terminal of each website timing can send " heartbeat " bag to middleware server, and whether each website intelligent terminal communication is normal to be convenient to allow middleware system know.When there is network interruption, judge whether communication is interrupted according to the timing unit that " heartbeat " wraps; When judging intelligent terminal fault, can be according to " heartbeat " bag whether return on time and return data packet format whether effectively normal, just can inform each website real time status of client of application server in time, be convenient to user and do next step and arrange.
See Fig. 2, the monitoring flow process of native system is as follows:
1. first, the client of client logs application server, assigns instruction to client.Client by ICP/IP protocol command to middleware system.
2. run on the middleware system of middleware server, after receiving the order that application server client assigns, by associated communication protocol rule, packing operation is carried out to instruction, utilize the fixed time interval being arranged on the USB interface 3G transceiver on middleware server and arranging in application server client by user, self-timing sends request packet in turn to the intelligent terminal of each oxygen website.Packet content contains oxygen station dot address (as: the first oxygen website 01, second oxygen website 02), (such as 3 read function code, 4 writes), data address (pressure 0001, volume 0003, valve switch amount information 0005), cyclic redundancy check (CRC) code).
3. the intelligent terminal of each oxygen website is after receiving request data package, carry out School Affairs to packet to unpack, then according to the request content receiving packet, read or write operation is carried out to adjustment registering instrument, and then regulate registering instrument Real-time Collection to pressure and volume data return to intelligent terminal, intelligent terminal judges return data according to the alarming value pre-set and alarm mobile phone number, judge whether oxygen tank current pressure and volume reach preset alarm value, if reach alarming value just send alarming short message to alarm mobile phone number, alarming value and alarm mobile phone number can (SMS alarm function can arrange by client is long-range the phone number receiving SMS alarm by the long-range setting of client of application server, sending node and frequency).Because intelligent terminal leaves RS232.RS485 and USB interface can external miscellaneous equipments, can carry out interlock complete other function when reporting to the police and starting with external equipment.If containing valve switch amount information in request data package, intelligent terminal is just to register control transmit button electric signal, and register control drives the Push And Release of oxygen tank valve according to switched electrical signal.And the operation signal returning success or not is to intelligent terminal; After putting at intelligent terminal the operation signal regulating the data that return of registering instrument and register control to return in order, carry out packing encapsulation of data by packet rule, by the 3G transceiver module of intelligent terminal, packet is returned to middleware server by 3G wireless network.
4. the middleware system of middleware server is after receiving the packet that each oxygen website returns, by middleware system, School Affairs parsing is carried out to data, confirm that whether packet is effectively complete, if packet occurs that not in valid format or data exception can predicate oxygen website field apparatus and break down for a long time, and the related data information after parsing, as site name, pressure, volume, operation flag, valve state, in the Database Systems of the information write middleware servers such as time, the client being convenient to application server uses.Now, the oxygen tank that the Database Systems of middleware server have each oxygen website in real time and historical data, user can select PC computer, smart mobile phone or IPAD panel computer, the Web Service being called application server by corresponding client is visited and operates the database of middleware server and assigns dependent instruction.

Claims (8)

1. the oxygen station remote wireless monitoring system based on intelligent wireless terminal, it is characterized in that: comprise client, application server, middleware server and some intelligent terminals being distributed in each oxygen website, for gathering oxygen tank volume, the adjustment registering instrument of pressure data and the register control for controlling oxygen tank valve, wherein: described client is connected by network with application server, described application server is connected by network with middleware server, the intelligent terminal of described middleware server and each oxygen website is respectively by wireless connections, intelligent terminal and the adjustment registering instrument of each oxygen website, register control connects respectively by connecting line.
2. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1, is characterized in that: described application server is connected by network with multiple client simultaneously.
3. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1 and 2, is characterized in that: described client is cell-phone customer terminal or pc client.
4. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1, is characterized in that: described middleware server is connected with the 3G transceiver of USB interface.
5. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1, is characterized in that: described intelligent terminal is provided with VGA display screen.
6. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1, is characterized in that: be provided with short message alarm module in described intelligent terminal.
7. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1 or 6, is characterized in that: described intelligent terminal is provided with for the RS232 interface of external alarm linkage equipment, RS485 interface, USB interface or RJ45 interface.
8. the oxygen station remote wireless monitoring system based on intelligent wireless terminal according to claim 1, is characterized in that: described intelligent terminal is provided with the RS232 interface for being connected with adjustment registering instrument, register control respectively.
CN201420424451.3U 2014-07-30 2014-07-30 Based on the oxygen station remote wireless monitoring system of intelligent wireless terminal Active CN204086947U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104077909B (en) * 2014-07-30 2017-04-12 重庆钢铁集团电子有限责任公司 Wireless intelligent terminal based remote wireless monitoring method for oxygen stations
CN106843305A (en) * 2017-01-24 2017-06-13 深圳企管加企业服务有限公司 Gas chamber Internet of Things monitoring method and system
CN107037800A (en) * 2017-06-15 2017-08-11 中国人民解放军军事医学科学院卫生装备研究所 Based on client oxygen generating plant remote failure diagnosis system and method for diagnosing faults
CN109218445A (en) * 2018-10-22 2019-01-15 苏州达威尔物联网科技有限公司 A kind of wireless steel mill's pipeline pressure balanced energy conservation method

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104077909B (en) * 2014-07-30 2017-04-12 重庆钢铁集团电子有限责任公司 Wireless intelligent terminal based remote wireless monitoring method for oxygen stations
CN106843305A (en) * 2017-01-24 2017-06-13 深圳企管加企业服务有限公司 Gas chamber Internet of Things monitoring method and system
CN107037800A (en) * 2017-06-15 2017-08-11 中国人民解放军军事医学科学院卫生装备研究所 Based on client oxygen generating plant remote failure diagnosis system and method for diagnosing faults
CN107037800B (en) * 2017-06-15 2023-08-11 中国人民解放军军事医学科学院卫生装备研究所 Fault diagnosis method based on remote fault diagnosis system of client-side oxygen generating equipment
CN109218445A (en) * 2018-10-22 2019-01-15 苏州达威尔物联网科技有限公司 A kind of wireless steel mill's pipeline pressure balanced energy conservation method

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Chongqing Yuanxinli Information Technology Co., Ltd.

Assignor: Electronics Co., Ltd., Chongqing Iron and Steel Group

Contract record no.: 2019500000003

Denomination of utility model: Oxygen station remote wireless monitoring system based on wireless intelligent terminal

Granted publication date: 20150107

License type: Exclusive License

Record date: 20190225

EE01 Entry into force of recordation of patent licensing contract