CN204039070U - Pure Silicon Metal automatic casting production line - Google Patents
Pure Silicon Metal automatic casting production line Download PDFInfo
- Publication number
- CN204039070U CN204039070U CN201420515733.4U CN201420515733U CN204039070U CN 204039070 U CN204039070 U CN 204039070U CN 201420515733 U CN201420515733 U CN 201420515733U CN 204039070 U CN204039070 U CN 204039070U
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- CN
- China
- Prior art keywords
- cooling
- delivery system
- production line
- ingot mould
- casting production
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- 238000005266 casting Methods 0.000 title claims abstract description 30
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 title claims abstract description 23
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000001816 cooling Methods 0.000 claims abstract description 56
- 238000004806 packaging method and process Methods 0.000 claims abstract description 17
- 239000007921 spray Substances 0.000 claims abstract description 9
- 238000005303 weighing Methods 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- 238000012856 packing Methods 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 3
- 229910001126 Compacted graphite iron Inorganic materials 0.000 claims description 3
- 229910001208 Crucible steel Inorganic materials 0.000 claims description 3
- 229910000604 Ferrochrome Inorganic materials 0.000 claims description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 229910052799 carbon Inorganic materials 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910001120 nichrome Inorganic materials 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 229910052710 silicon Inorganic materials 0.000 abstract description 6
- 239000010703 silicon Substances 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 20
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- XJKVPKYVPCWHFO-UHFFFAOYSA-N silicon;hydrate Chemical compound O.[Si] XJKVPKYVPCWHFO-UHFFFAOYSA-N 0.000 description 4
- 235000019580 granularity Nutrition 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000004458 analytical method Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000005204 segregation Methods 0.000 description 2
- 239000004484 Briquette Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 230000003245 working effect Effects 0.000 description 1
Landscapes
- Silicon Compounds (AREA)
Abstract
Pure Silicon Metal automatic casting production line, relate to the casting field of industrial silicon or Pure Silicon Metal, comprise that packaging of inclining is put, frame, delivery system, cooling system and several ingot moulds, delivery system is supported in frame, the both sides of each ingot mould are connected with delivery system respectively, the below that packaging of inclining is put arranges chute, the inner chamber of exit end at least one ingot mould corresponding of chute; Cooling system comprises spray equipment and some cooling pressure rollers, and spray equipment comprises some first cooling tubes and some second cooling tubes, and cooling pressure roller is arranged on the top of delivery system; E Foerderanlage after delivery system arranges the demoulding away from the side that packaging of inclining is put, the discharge port of e Foerderanlage arranges finished product bin after demoulding, in finished product bin, arrange level-sensing device, temperature measurer and the 3rd cooling tube, the below of finished product bin arranges full automatic weighing wrapping machine.The utility model employment is few, labour intensity is low, the shape of product and in the same size, and volume is little, and cooling is fast, and indices is stablized.
Description
Technical field
The utility model relates to the casting field of industrial silicon or Pure Silicon Metal.
Background technology
China's industrial silicon (Pure Silicon Metal) is smelted, casting has decades so far, adopts original production technique always.Existing casting process is: after pouring topotype (about 4 ~ 5 tons) cooling into by refining (logical oxygen and pressurized air) after the industrial silicon liquid in mineral hot furnace enters silicon tundish vessel, silico briquette in cooled topotype being transported to packing shop manually uses iron hammer broken, then by manually packing.The shortcoming of this technique is: employment is many, labour intensity is high, breakage rate high (being namely less than the product of 5 centimeters of granularities) and super granularity product high (being namely greater than the product of 10 centimeters of granularities), shape of product is irregular, size is irregular, and the analysis indexes segregation of product is serious.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art, provides that a kind of employment is few, labour intensity is low, the shape of product and Pure Silicon Metal automatic casting production line of the same size.
The purpose of this utility model is achieved in that Pure Silicon Metal automatic casting production line, comprise packaging of inclining to put, described casting production line also comprises frame, delivery system, cooling system and several ingot moulds, delivery system is supported in frame, and delivery system comprises a main drive shaft, two drive sprockets, driven shaft, two driven sprockets and two chains; The both sides of described each ingot mould are connected with corresponding chain respectively; Described packaging of inclining puts the side being arranged on delivery system, and the below that packaging of inclining is put arranges chute, the inner chamber of exit end at least one ingot mould corresponding of chute; Described cooling system comprises spray equipment and some cooling pressure rollers, spray equipment comprises some first cooling tubes and some second cooling tubes, first cooling tube and the second cooling tube are separately positioned on the both sides, front and back of ingot mould, first cooling tube and the second cooling tube cool in the both sides, front and back of each ingot mould, cooling pressure roller is arranged on the top of delivery system, and cooling pressure roller cools the ingot mould on chain upper strata; E Foerderanlage after described delivery system arranges the demoulding away from the side that packaging of inclining is put, the discharge port of e Foerderanlage arranges finished product bin after demoulding, in finished product bin, arrange level-sensing device, temperature measurer and the 3rd cooling tube, the below of finished product bin arranges full automatic weighing wrapping machine.
The utility model adopts chain-type casting mode, four sprocket wheels, bilateral chain V belt translation, completes standby mould, injects all process steps of the whole casting cycles such as silicon water, the demoulding in casting production line.Silicon water bag is put by packaging of inclining and is slowly poured out continuously by silicon water, inject portable ingot mould through chute, silicon water is frozen into ingot in ingot mould, accelerates cooling by the mode such as air-cooled, nitrogen, water-cooled, after treating that the cooling of its temperature is down to a certain degree, ingot mould is tumbled and is poured out ingot casting.Empty ingot mould again recycles after spray equipment, cooling.Through e Foerderanlage, product is delivered to finished product bin after product stripping, in finished product bin, is provided with level-sensing device and temperature measurer, pass into the 3rd cooling tube in finished product bin and carry out cooling (as nitrogen or air-cooled).Full automatic weighing wrapping machine is provided with, the casting production and application automatic operation control system of whole industrial silicon, Pure Silicon Metal below finished product bin.
Utility model has following characteristics:
(1) the various adjustment work of casting cycle can be completed completely by a people, significantly reduce the labour intensity of operator, improve the Working environment of operator.
(2) mechanism completely all adopt simply, reliably fast dismantling, fill mode of connection, under adapting to metallurgy industry operating mode, quick, the convenient changing of expendable part.
(3) unique ingot mould design, effectively solves high pouring temperature, and leakage problem between the ingot mould under high molten metal flowing implementations, increases the area of dissipation of ingot mould, extend the ingot mould life-span; Ingot mould repeatedly can repair use simultaneously, reduces production cost.
(4) unique cooling pressure roller design, prevents the generation at broken end in casting cycle, improves production efficiency and the yield rate of equipment while accelerating ingot casting cooling.
(5) type of cooling of forced air cooling is selected, or cool nitrogen, water route cooling protection, guarantee that ingot casting is quick, homogeneous condensation, efficiently solve the problem that ingot mould working cycle temperature fall time is long.
(6) the shape of product rule after the demoulding, and in the same size.
(7) product is little due to volume, and cool fast, indices is stablized, and avoids analysis indexes segregation serious.
(8) the 3rd cooling tube in feed bin leads to nitrogen or air-cooled, is cooled further by product, meets packing instructions.
As further improvement of the utility model, described delivery system also comprises some guide rods, and connect guide wheel after each chain is stretched out at the two ends of every root guide rod respectively, described frame connects pair of guide rails, and each guide wheel is equipped with respectively on corresponding guide rail.Whole chain is supported on by guide rod, guide wheel on the guide rail in frame, guarantees stability when delivery system is run.
In order to ensure the demoulding, described casting production line also comprises the vibrating device of up-down vibration, and vibrating device is arranged on delivery system away from the side of packing and putting of inclining, and guarantees the demoulding by vibrating device up-down vibration.
The conveniently demoulding, the section semicircular in shape of described ingot mould inner chamber.
The same, the section of described ingot mould inner chamber is large, inner little trapezoidal in outer end.
In order to improve ingot mould resistance toheat, extend ingot mould work-ing life, described ingot mould is made up of Heat resisting cast steel or heat resisting iron or high carbon ferro-chrome or nichrome high temperature steel or vermicular graphite iron material.
Angle between every root chain and sea line is 1 ° ~ 5 °.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present utility model.
Fig. 2 is the partial top view of Fig. 1.
Fig. 3 is A-A direction view in Fig. 1.
Fig. 4 is B-B direction view in Fig. 1.
Fig. 5 is the first schematic diagram of ingot mould inner chamber.
Fig. 6 is the second schematic diagram of ingot mould inner chamber.
Embodiment
As Figure 1-4, be Pure Silicon Metal automatic casting production line, mainly comprise frame 1, delivery system 2, packaging of inclining put 3, cooling system 4, vibrating device 5 and several ingot moulds 6.
Delivery system 2 comprises a main drive shaft 2-1, two drive sprocket 2-2, driven shaft 2-3, two driven sprocket 2-4 and two chain 2-5.Main drive shaft 2-1 is supported in frame 1 and one end and connects motor 2-7 by step-down gear 2-6, two drive sprocket 2-2 are connected to the two ends of main drive shaft 2-1, driven shaft 2-3 and main drive shaft 2-1 is arranged in parallel, two driven sprocket 2-4 are connected to the two ends of driven shaft 2-3, the drive sprocket 2-2 of the same side and driven sprocket 2-4 is in transmission connection by every root chain 2-5 respectively, and the angle between every root chain 2-5 and sea line is 3 °.Delivery system 2 also comprises some guide rod 2-8, and connect guide wheel 2-9 after each chain 2-5 is stretched out at the two ends of every root guide rod 2-8 respectively, frame 1 connects pair of guide rails 2-10, and each guide wheel 2-9 is equipped with respectively on corresponding guide rail 2-10.
The both sides of each ingot mould 6 are connected with corresponding chain 2-5 respectively, and the opening of each ingot mould 6 inner chamber is outwardly disposed respectively.Ingot mould 6 is made up of Heat resisting cast steel or heat resisting iron or high carbon ferro-chrome or nichrome high temperature steel or vermicular graphite iron material.
Packaging of inclining puts the side that 3 are arranged on delivery system 2, and the below that packaging of inclining puts 3 arranges chute 7, the inner chamber of exit end at least one ingot mould 6 corresponding of chute 7.
Cooling system 4 comprises spray equipment 4-1 and some cooling pressure roller 4-2, spray equipment 4-1 comprises some first cooling tube 4-1-1 and some second cooling tube 4-1-2, first cooling tube 4-1-1 and the second cooling tube 4-1-2 is separately positioned on the both sides, front and back of ingot mould 6, first cooling tube 4-1-1 and the second cooling tube 4-1-2 cools in the both sides, front and back of each ingot mould 6, cooling pressure roller 4-2 is arranged on the top of delivery system 2, and cooling pressure roller 4-2 cools the ingot mould 6 on chain 2-5 upper strata.
Vibrating device 5 is arranged on delivery system 2 puts 3 side away from packaging of inclining, guarantees the demoulding by vibrating device 5 up-down vibration.
E Foerderanlage 8 after delivery system 2 arranges the demoulding away from the side that packaging of inclining puts 3, the discharge port of e Foerderanlage 8 arranges finished product bin 9 after demoulding, in finished product bin 9, arrange level-sensing device 12, temperature measurer 11 and the 3rd cooling tube 10, the below of finished product bin 9 arranges full automatic weighing wrapping machine 13.
As shown in Figure 5, the section semicircular in shape of ingot mould 6 inner chamber.
As shown in Figure 6, the section of ingot mould 6 inner chamber is large, inner little trapezoidal in outer end.
Claims (7)
1. Pure Silicon Metal automatic casting production line, comprise packaging of inclining to put, it is characterized in that: described casting production line also comprises frame, delivery system, cooling system and several ingot moulds, delivery system is supported in frame, and delivery system comprises a main drive shaft, two drive sprockets, driven shaft, two driven sprockets and two chains; The both sides of described each ingot mould are connected with corresponding chain respectively; Described packaging of inclining puts the side being arranged on delivery system, and the below that packaging of inclining is put arranges chute, the inner chamber of exit end at least one ingot mould corresponding of chute; Described cooling system comprises spray equipment and some cooling pressure rollers, spray equipment comprises some first cooling tubes and some second cooling tubes, first cooling tube and the second cooling tube are separately positioned on the both sides, front and back of ingot mould, first cooling tube and the second cooling tube cool in the both sides, front and back of each ingot mould, cooling pressure roller is arranged on the top of delivery system, and cooling pressure roller cools the ingot mould on chain upper strata; E Foerderanlage after described delivery system arranges the demoulding away from the side that packaging of inclining is put, the discharge port of e Foerderanlage arranges finished product bin after demoulding, in finished product bin, arrange level-sensing device, temperature measurer and the 3rd cooling tube, the below of finished product bin arranges full automatic weighing wrapping machine.
2. Pure Silicon Metal automatic casting production line according to claim 1, it is characterized in that: described delivery system also comprises some guide rods, guide wheel is connected after each chain is stretched out at the two ends of every root guide rod respectively, described frame connects pair of guide rails, and each guide wheel is equipped with respectively on corresponding guide rail.
3. Pure Silicon Metal automatic casting production line according to claim 1, it is characterized in that: described casting production line also comprises the vibrating device of up-down vibration, vibrating device is arranged on delivery system away from the side of packing and putting of inclining, and guarantees the demoulding by vibrating device up-down vibration.
4. Pure Silicon Metal automatic casting production line according to claim 1, is characterized in that: the section semicircular in shape of described ingot mould inner chamber.
5. Pure Silicon Metal automatic casting production line according to claim 1, is characterized in that: the section of described ingot mould inner chamber is large, inner little trapezoidal in outer end.
6. Pure Silicon Metal automatic casting production line according to claim 1, is characterized in that: described ingot mould is made up of Heat resisting cast steel or heat resisting iron or high carbon ferro-chrome or nichrome high temperature steel or vermicular graphite iron material.
7. Pure Silicon Metal automatic casting production line according to claim 1, is characterized in that: every angle between root chain and sea line is 1 ° ~ 5 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420515733.4U CN204039070U (en) | 2014-09-10 | 2014-09-10 | Pure Silicon Metal automatic casting production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420515733.4U CN204039070U (en) | 2014-09-10 | 2014-09-10 | Pure Silicon Metal automatic casting production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204039070U true CN204039070U (en) | 2014-12-24 |
Family
ID=52239761
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420515733.4U Active CN204039070U (en) | 2014-09-10 | 2014-09-10 | Pure Silicon Metal automatic casting production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204039070U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625041A (en) * | 2015-02-10 | 2015-05-20 | 朱辛其 | Automatic casting moulding assembly line |
| CN105174263A (en) * | 2015-09-30 | 2015-12-23 | 朱辛其 | Continuous demolding mechanism and automatic casting molding assembly line comprising same |
| CN113262720A (en) * | 2021-05-31 | 2021-08-17 | 上海应用技术大学 | Intelligent industrial silicon granulation system |
-
2014
- 2014-09-10 CN CN201420515733.4U patent/CN204039070U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625041A (en) * | 2015-02-10 | 2015-05-20 | 朱辛其 | Automatic casting moulding assembly line |
| CN105174263A (en) * | 2015-09-30 | 2015-12-23 | 朱辛其 | Continuous demolding mechanism and automatic casting molding assembly line comprising same |
| CN113262720A (en) * | 2021-05-31 | 2021-08-17 | 上海应用技术大学 | Intelligent industrial silicon granulation system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201016 Address after: 225000 South Building of Yangzhou Zhigu R & D center, No. 186, Yangzi River middle road, Yangzhou Economic and Technological Development Zone, Jiangsu Province Patentee after: Jiangsu Qixin Machinery Manufacturing Co., Ltd Address before: Wen Hui Dong Lu Jin Lin Yuan Xiao Qu, Yangzhou City Development Zone, Jiangsu province 225000 12-104 Patentee before: Zhu Xinqi |