CN204021764U - A kind of driving automatic charging device - Google Patents
A kind of driving automatic charging device Download PDFInfo
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- CN204021764U CN204021764U CN201420364488.1U CN201420364488U CN204021764U CN 204021764 U CN204021764 U CN 204021764U CN 201420364488 U CN201420364488 U CN 201420364488U CN 204021764 U CN204021764 U CN 204021764U
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- truck
- driving
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- main hook
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- 239000000463 material Substances 0.000 claims abstract description 46
- 230000006698 induction Effects 0.000 claims description 22
- 238000005516 engineering process Methods 0.000 abstract description 7
- 238000011068 loading method Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000010606 normalization Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 229910000863 Ferronickel Inorganic materials 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 238000003723 Smelting Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
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- Control Of Position, Course, Altitude, Or Attitude Of Moving Bodies (AREA)
Abstract
The utility model provides a kind of driving automatic charging device, for material is transported to feed bin, comprising: with the rotary kiln of baiting valve; Batch can; Be provided with the truck of truck positioning detector, for carrying described batch can, described truck positioning detector is for locating truck; Truck LOAD CELLS, is arranged on described truck, for obtaining the weight of truck; Hang material mouthful, be used to described batch can that upper and lower running space is provided; Be provided with the driving of driving main hook and driving main hook positioning detector, described driving main hook and described batch can articulate, for batch can described in lifting; And central controller, be connected with baiting valve, the truck LOAD CELLS of described driving, truck positioning detector, rotary kiln, for controlling the operation of described driving, the operation of truck, the keying of rotary kiln baiting mouth, the weight of acquisition truck.The utility model adopts Gray bus technology, can learn the particular location of truck, driving, increases the speed of charging and the safety of charging.
Description
Technical field
The utility model relates to mineral aggregate equipment technology field, and particularly, the utility model is particularly related to a kind of driving automatic charging device.
Background technology
Rotary kiln and mineral hot furnace (RKEF) smelting ferronickel at present, all to adopt the mode of manual operation traveling crane heat material to feed in raw material, with driving a vehicle, handling material is all that employment operates, drive a vehicle operating personal under ground staff's commander, the material handling of specifying is arrived to appointed place, this method exists crane operation personnel and commanding's matching problem, crane operation personnel and commanding's level of skill problem, so often there is personnel's operation mistake or command wrong potential safety hazard, while is due to crane operation personnel's fatigue and dispersion attention etc., can make the efficiency of handling material greatly reduce, so because the speed of artificial handling material is excessively slow, again by the work efficiency of the whole manufacturing line of impact, if strengthen the amount of handling material, can only increase operating personal, and personnel's operating skill is inconsistent, cause handling quality of material uncontrollable, the production of enterprise is increased because hanging material speed and quality cost.
Along with development need, on market, there are many automatic charging devices now, for example application number is 201110159712.4 and 201310607631.5 automatic charging device, these two kinds of automatic charging devices utilize actuating device to drive stock shelf to realize automatic charging; The automatic charging device that and for example application number is 201210339263.6, utilizes driving motor to drive the mode of driving band to realize automatic charging; For another example the automatic loading and unloading device that application number is 201210355127.6, utilizes the mode of driver train driven rotary arm to realize automatic loading/unloading.
By upper analysis, there is following characteristics and defect in the automatic charging device of known prior art:
1, need artificial judgment for the weight of material loading, need in other words other equipment to control.As adopt artificial judgment, still cannot solve the not quite identical situation of handling weight of material and required weight; As increased again other equipment, can increase the cost of overall feeding process.
2, not accurate enough for the location of truck.As adopting actuating device to drive stock shelf material loading, location when truck enters stock shelf is difficult to control; As adopting the mode such as driving band or pivot arm, the location that early stage, truck was delivered to before belt conveyor or pivot arm by charge door is difficult to equally control.
Utility model content
The purpose of this utility model is to provide a kind of driving automatic charging device, the problem such as manual operation, potential safety hazard existing at least to solve prior art, and solve further the problems such as handling weight of material is uncontrollable.
In order to address the above problem, the utility model provides a kind of driving automatic charging device, and its technical scheme is as follows:
A kind of driving automatic charging device, for material is transported to feed bin, is characterized in that, comprising: with the rotary kiln of baiting valve, for adding materials; Batch can, for loaded material; Be provided with the truck of truck positioning detector, for carrying described batch can, described truck positioning detector is for locating truck; Truck LOAD CELLS, is arranged on described truck, for obtaining the weight of truck; Hang material mouthful, be used to described batch can that upper and lower running space is provided; Be provided with the driving of driving main hook and driving main hook positioning detector, described driving main hook and described batch can articulate, for batch can described in lifting; And central controller, be connected with baiting valve, the truck LOAD CELLS of described driving, truck positioning detector, rotary kiln, for controlling the operation of described driving, the operation of truck, the keying of rotary kiln baiting mouth, the weight of acquisition truck.
In driving automatic charging device as above, preferred described truck positioning detector comprises:
The truck Gray bus of installing in orbit one side of truck; With the truck induction antenna case of installing on truck.
In driving automatic charging device as above, preferred described driving comprises: as the cart of operation platform; Dolly, is arranged on cart, and along with cart moves, described driving main hook is arranged on dolly.
In driving automatic charging device as above, preferred described driving main hook positioning detector comprises: directions X coordinate detector, Y-direction coordinate detector and Z direction coordinate detector; Directions X coordinate detector comprises: the cart Gray bus that is arranged on orbit one side of cart; With the cart induction antenna case being arranged on cart, learn the directions X coordinate of driving main hook by the electromagnetic coupled between cart Gray bus and cart induction antenna case; Y-direction coordinate detector comprises: be arranged on the dolly Gray bus on cart; With the dolly induction antenna case being arranged on described dolly, learn the Y-direction coordinate of driving main hook by the electromagnetic coupled between dolly Gray bus and dolly induction antenna case; Described Z direction coordinate detector is mounted in the coder of being expert on car owner's hook, for learning the Z direction coordinate of driving main hook.
In driving automatic charging device as above, preferably also comprise: driving LOAD CELLS, is located on dolly, for judging the weight of dolly; Described driving LOAD CELLS is connected with described central controller.
In driving automatic charging device as above, preferably also comprise: the truck control setup that the operation of described truck is controlled, one end of truck control setup is connected with described central controller, and the other end of truck control setup is connected with described truck positioning detector.
Analyze known, compared with prior art, first the utility model has increased truck LOAD CELLS, truck Gray bus, driving Gray bus, coder and driving LOAD CELLS, thus, the utility model can be learnt the weight of truck, so learn on described truck, be placed with in several batch cans and batch can heat material number; Without manual operation, save cost of labor.Can automatic operation due to driving automatic charging device of the present utility model, therefore can realize automation mechanized operation normalisation, can avoid like this in manual operation, there is the discontented or overfill of batch can filling and cause the wasting of resources.
Certainly, if while needing rapid material-feeding, can process by the quantity that increases truck and driving, can accelerate like this work efficiency of material loading.
The utility model compared with prior art, tool has the following advantages: owing to having increased weight sensor, can determine according to the needs of feed bin the quantity of rotary kiln baiting, and owing to feeding in raw material according to demand, can prevent that heat material from can not spill route is caused to unnecessary jolting in the time of the operation of truck.In addition, the utility model adopts Gray bus technology, can learn the particular location of truck, driving, increases the speed of charging and the safety of charging.And, by means of driving LOAD CELLS, can determine the weight of learning driving, avoid causing driving main hook to articulate the situation that batch can breaks off relations, improve safety and functional reliability.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model preferred embodiment.
Fig. 2 is the structural representation that the utility model truck, truck LOAD CELLS preferably coordinate.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the utility model is described in further details.
As shown in Figure 1, the utility model preferred embodiment mainly comprises rotary kiln 1, truck 2, batch can 3, truck Gray bus 4, truck control setup 5, central controller 6, bin blanking mouth 7, driving LOAD CELLS 9, coder 10, hangs material mouth 13, driving main hook, truck LOAD CELLS 14, driving Gray bus;
Particularly, central controller 6 is cores of controlling, and it can realize the operation control to truck 2 by truck control setup 5, can also realize operation to driving and control.In practical application, can directly control the operation of truck by central controller 6.
Truck LOAD CELLS 14 is installed on truck 2, empty batch can 3 is placed on truck 2, rotary kiln 1 is seated in heat material in batch can 3, truck 2 can learn that by truck LOAD CELLS 14 filling is complete, move to the below of hanging material mouthfuls 13 by central controller 6 by being placed in the positioning detector 15 of truck 2 belows and learning the position of truck 2 and control truck 2, driving moves to automatically hangs material mouthful 13 tops, then the main hook of driving a vehicle is transferred an empty batch can 3 to truck 2, learn that according to truck LOAD CELLS 14 empty batch can 3 has been placed on described truck 2, and the information exchange that empty batch can 3 has been put in place is crossed truck programmable logic controller (PLC) 15, central controller 6 is sent to driving, full batch can 3 is sling in driving, and under the control of central controller 6, by bin blanking mouth 7, the material in batch can 3 is joined in feed bin.
From upper description, this preferred embodiment has been installed truck LOAD CELLS 14 on described truck 2, make the central controller 6 of this preferred embodiment can directly learn the weight of truck 2, and further learn the quantity of truck 2 material feeding jars 3 and the quantity of the interior heat material of batch can 3.Heat material quantity toward batch can 3 interior interpolations is loaded according to the demand of feed bin, the heat being short of in feed bin is expected when less, need to consider that the heat material toward batch can 3 interior interpolations should be not too much, if undertaken by artificial estimation, can cause very few or too much situation, the truck LOAD CELLS 14 of this preferred embodiment can directly be come as required to determine the amount of adding heat material, reach accurate filler and saved again resource.
In order to locate accurately truck 2, as truck positioning detector 15, it can adopt ripe Gray bus location technology.Be specially, preferably in orbit one side of truck 2, truck Gray bus 4 is installed, truck induction antenna case (being address detected case) is installed on truck 2, when truck moves, induction antenna case on truck moves with truck, determines that by the electromagnetic coupled between truck Gray bus 4 and truck induction antenna case truck is positioned at certain of truck walking track.The more specific location information of truck is delivered to central controller 6 by optical fiber after can processing by the truck programmable logic controller (PLC) (PLC) being provided with on truck, can certainly be to realize other prior aries that signal transmits, the mode that can be wireless transmitted signals with described central controller 6 such as truck programmable logic controller (PLC) is electrically connected, and can be also the electrical connection of wired transmission signal.In the process of truck 2 material loadings, need accurate location just can ensure truck 2 be placed in hang material mouthfuls 13 under.
This preferred embodiment, by the location that adopts Gray bus height to locate accurately to realize truck 2, has improved the efficiency of material loading.
In order to locate accurately driving, in this preferred embodiment, driving is the conventional metallurgical bridge crane of factory, comprise cart (i.e. the first car), dolly (i.e. the second car) and driving main hook, dolly is arranged on cart and along with cart moves, driving main hook is located on dolly, and be expert at (such as on its S. A.) on car owner's hook is provided with the coder for determining driving main hook high and low position.The XYZ three-dimensional coordinate of driving comes to determine in the following way.
In factory building track one side, cart Gray bus 11 is installed, cart induction antenna case (not shown) is installed on cart, because factory building length is fixed, learn the coordinate of cart by the electromagnetic coupled between cart Gray bus 11 and cart induction antenna case, determine thus the directions X coordinate of driving.Installation carriage Gray bus 8 on cart, installation carriage induction antenna case (not shown) on described dolly, the position that just can learn dolly by the electromagnetic coupled between dolly Gray bus 8 and dolly induction antenna case, determines the Y-direction coordinate of driving a vehicle thus.
Utilize coder to determine that the principle of main hook height and position is simply described below: owing to fixing from ground to the distance of the vertex of driving a vehicle, be arranged on the coder 10 on driving main hook S. A., such as sending 1,000 pulses when the 0m, in the time of 40m highest point, send 50,000 pulses, we just can know that dolly main hook is positioned at how many rice, determines the Z direction coordinate of driving thus when how many pulses by calculating.Thus, the main hook that can make to drive a vehicle rises batch can 3 and put down accurately.
Because feeding chamber is fixed, thus as long as three-dimensional is determined, just can auto feed, the Industrial Ethernet of driving employing simultaneously, sends data to central controller 6 by wireless router, can certainly adopt the mode of wired conveying data.
Because coder 10 is arranged on described driving main hook, after truck 2 and driving all put in place, realize the lifting to batch can 3 by driving main hook, when the car owner's hook of being expert at is transferred, owing to being subject to ectocine, main hook may produce and rocks and then cannot determine whether driving main hook and batch can 3 articulate, this preferred embodiment has carried out accurate location by coder 10 to driving main hook, therefore the situation that articulates that can directly learn driving main hook and batch can 3 in operating personal operating process, has improved whole work efficiency thus.Articulate in batch can 3 weight of heat material in order to learn with driving a vehicle, this preferred embodiment also comprises driving LOAD CELLS 9, and driving LOAD CELLS 9 is located on described dolly, and is connected with described central controller 6.
Rotary kiln 1 has uncertainty apart from the position of feed bin, when rotary kiln 1 from feed bin away from time, in order to make central controller 6 control effectively to described truck 2, this preferred embodiment also comprises truck control setup 5, described truck control setup 5 is between central controller 6 and described truck 2, for controlling the operation of described truck.
With actual embodiment, operational process of the present utility model is described below.
As depicted in figs. 1 and 2, truck LOAD CELLS 14 is installed on truck 2, truck 2 positions by truck Gray bus 4, truck induction antenna case; And driving LOAD CELLS 9 is installed in described driving, and X, Y, the Z tri-direction location of main hook are determined in described driving by cart Gray bus 11, dolly Gray bus 8 and coder 10; Described truck LOAD CELLS 14, truck Gray bus 4, truck induction antenna case and described truck control setup 5 pass through dedicated radio link; Baiting valve and the described central controller 6 of described truck control setup 5, cart Gray bus 11, dolly Gray bus 8, driving LOAD CELLS 9, coder 10, rotary kiln 1 pass through dedicated radio link.
An empty truck 2 moves to and hangs under material mouthful 13 center-points, learn that according to cart Gray bus 11, dolly Gray bus 8 and coder 10 driving main hook is at the particular location of three-dimensional coordinate, central controller 6 control driving main hooks automatically move to hang material mouthful 13 center-points directly over.On main hook, hang with empty batch can 3 if now driven a vehicle, operate by central controller 6 main hook that makes to drive a vehicle and decline, and empty batch can 3 is put on truck 2, after driving LOAD CELLS 9 judges that empty batch can 3 puts in place, after driving main hook separates with batch can 3, rise.After truck 2 learns that according to truck weight sensor 14 empty batch can 3 has put in place, central controller 6 is controlled described truck 2 and is moved to the feed opening place of rotary kiln 1 by truck control setup 5, truck 2 judges by truck Gray bus 4 and truck induction antenna case whether it moves to the feed opening of rotary kiln 1, arrive after feed opening at definite truck 2, the baiting valve of rotary kiln 1 obtains the signal of central controller 6 and opens blanking, and after blanking reaches gravimetric value, baiting valve is closed; And by signal feedback to central controller 6, central controller 6 is after learning 3 fillings of batch can on truck 2, central controller 6 is controlled truck 2 by truck control setup 5 and is moved to and hang under material mouthful 13 center-points.Learn the particular location of driving main hook at three-dimensional coordinate by cart Gray bus 11 and cart induction antenna case, dolly Gray bus 8 and dolly induction antenna case thereof and coder 10, central controller 6 control driving main hooks automatically move to material mouth 13 center-points directly over, after driving main hook and full batch can 3 articulate, full batch can 3 is sling, and by coder 10, information is fed back to central controller 6.Driving main hook is hanging the rear automatic-ascending of full batch can 3, and learns after minimum feed bin and coordinate thereof according to calculating top feed bin weight, and it is reinforced for it that described driving runs to minimum feed bin automatically.Learn in batch can 3 and no longer included after material according to driving weight sensor 9 at described dolly, driving continues to hang empty batch can 3 to hanging material mouth 13 and 3 declines of empty batch can are put into truck 2 to get on to add materials, and forms circulation.
The utility model truck and driving judge empty batch can 3 or full batch can 3 with weight sensor, calculate truck and driving main hook coordinate by ripe Gray bus location technology and coded pulse technology, and automation mechanized operation normalisation makes to drive a vehicle.
In this preferred embodiment, driving and the operation of truck can be with reference to prior aries, for example, by driving band transmission, drive etc. by chain, are as the criterion realizing.
To sum up, the utility model can be achieved as follows beneficial effect:
One, judge the quantity of batch can and the quantity of charging by weight.
Two, can learn accurately the accurate coordinate of truck and driving.
Three, can realize automation mechanized operation normalisation, Neng Shi enterprise production procedure normalisation.
As known by the technical knowledge, the utility model can be realized by other the embodiment that does not depart from its Spirit Essence or essential feature.Therefore, above-mentioned disclosed embodiment, with regard to each side, is all casehistory, is not only.Allly within the scope of the utility model or in the change being equal in scope of the present utility model, be all included in the utility model.
Claims (6)
1. a driving automatic charging device, for material is transported to feed bin, is characterized in that, comprising:
With the rotary kiln of baiting valve, for adding materials;
Batch can, for loaded material;
Be provided with the truck of truck positioning detector, for carrying described batch can, described truck positioning detector is for locating truck;
Truck LOAD CELLS, is arranged on described truck, for obtaining the weight of truck;
Hang material mouthful, be used to described batch can that upper and lower running space is provided;
Be provided with the driving of driving main hook and driving main hook positioning detector, described driving main hook and described batch can articulate, for batch can described in lifting; With
Central controller, is connected with baiting valve, the truck LOAD CELLS of described driving, truck positioning detector, rotary kiln, for controlling the operation of described driving, the operation of truck, the keying of rotary kiln baiting mouth, the weight of acquisition truck.
2. driving automatic charging device according to claim 1, is characterized in that:
Described truck positioning detector comprises:
The truck Gray bus of installing in orbit one side of truck; With
The truck induction antenna case of installing on truck.
3. driving automatic charging device according to claim 1 and 2, is characterized in that:
Described driving comprises:
As the cart of operation platform;
Dolly, is arranged on cart, along with cart moves,
Described driving main hook is arranged on dolly.
4. driving automatic charging device according to claim 3, is characterized in that:
Described driving main hook positioning detector comprises: directions X coordinate detector, Y-direction coordinate detector and Z direction coordinate detector;
Directions X coordinate detector comprises:
Be arranged on the cart Gray bus of orbit one side of cart; With
Be arranged on the cart induction antenna case on cart, learn the directions X coordinate of driving main hook by the electromagnetic coupled between cart Gray bus and cart induction antenna case;
Y-direction coordinate detector comprises:
Be arranged on the dolly Gray bus on cart; With
Be arranged on the dolly induction antenna case on described dolly, learn the Y-direction coordinate of driving main hook by the electromagnetic coupled between dolly Gray bus and dolly induction antenna case;
Described Z direction coordinate detector is mounted in the coder of being expert on car owner's hook, for learning the Z direction coordinate of driving main hook.
5. driving automatic charging device according to claim 4, is characterized in that, also comprises:
Driving LOAD CELLS, is located on dolly, for judging the weight of dolly;
Described driving LOAD CELLS is connected with described central controller.
6. driving automatic charging device according to claim 1 and 2, is characterized in that, also comprises:
The truck control setup that the operation of described truck is controlled, one end of truck control setup is connected with described central controller, and the other end of truck control setup is connected with described truck positioning detector.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420364488.1U CN204021764U (en) | 2014-07-02 | 2014-07-02 | A kind of driving automatic charging device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420364488.1U CN204021764U (en) | 2014-07-02 | 2014-07-02 | A kind of driving automatic charging device |
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| Publication Number | Publication Date |
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| CN204021764U true CN204021764U (en) | 2014-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420364488.1U Expired - Lifetime CN204021764U (en) | 2014-07-02 | 2014-07-02 | A kind of driving automatic charging device |
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| CN (1) | CN204021764U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108362124A (en) * | 2018-03-23 | 2018-08-03 | 温现国 | Driving processing system for cement rotary kiln |
| CN109592565A (en) * | 2018-11-16 | 2019-04-09 | 安徽理工大学 | A kind of coal washery sedimentation basin coal slime grab claw plane positioning system |
| CN109654876A (en) * | 2019-02-18 | 2019-04-19 | 南通金牛机械制造有限公司 | The feeding kiln car of tunnel oven |
| CN111450747A (en) * | 2020-03-26 | 2020-07-28 | 江苏惟德智能工程技术有限公司 | Weighing and batching device convenient to measure |
-
2014
- 2014-07-02 CN CN201420364488.1U patent/CN204021764U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108362124A (en) * | 2018-03-23 | 2018-08-03 | 温现国 | Driving processing system for cement rotary kiln |
| CN109592565A (en) * | 2018-11-16 | 2019-04-09 | 安徽理工大学 | A kind of coal washery sedimentation basin coal slime grab claw plane positioning system |
| CN109654876A (en) * | 2019-02-18 | 2019-04-19 | 南通金牛机械制造有限公司 | The feeding kiln car of tunnel oven |
| CN111450747A (en) * | 2020-03-26 | 2020-07-28 | 江苏惟德智能工程技术有限公司 | Weighing and batching device convenient to measure |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 536000 the Guangxi Zhuang Autonomous Region Beihai Tieshan Port Road No. four and No. seven interchange Patentee after: Guangxi Beibu Gulf New Material Co., Ltd Address before: Beihai City, Tieshan Port Road No. four and No. seven road interchange at the junction of the city of the Guangxi Zhuang Autonomous Region Patentee before: BEIHAI CHENGDE FERRONICKEL STAINLESS STEEL Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 536000 the Guangxi Zhuang Autonomous Region Beihai Tieshan Port Road No. four and No. seven interchange Patentee after: Guangxi Beigang New Material Co.,Ltd. Address before: 536000 the Guangxi Zhuang Autonomous Region Beihai Tieshan Port Road No. four and No. seven interchange Patentee before: Guangxi Beibu Gulf New Material Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder |