CN204018673U - Automation die casting production unit - Google Patents
Automation die casting production unit Download PDFInfo
- Publication number
- CN204018673U CN204018673U CN201420179599.5U CN201420179599U CN204018673U CN 204018673 U CN204018673 U CN 204018673U CN 201420179599 U CN201420179599 U CN 201420179599U CN 204018673 U CN204018673 U CN 204018673U
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- CN
- China
- Prior art keywords
- die
- die casting
- casting
- molten metal
- delivery system
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000004512 die casting Methods 0.000 title claims abstract description 97
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 229910052751 metal Inorganic materials 0.000 claims abstract description 50
- 239000002184 metal Substances 0.000 claims abstract description 50
- 239000007788 liquid Substances 0.000 claims abstract description 8
- 238000000151 deposition Methods 0.000 claims abstract description 4
- 239000010687 lubricating oil Substances 0.000 claims abstract description 4
- 238000002844 melting Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 239000000523 sample Substances 0.000 claims description 10
- 239000003973 paint Substances 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 239000002421 finishing Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 230000007115 recruitment Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 235000014347 soups Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Landscapes
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The utility model proposes a kind of automation die casting production unit, it is characterized in that: comprise holding furnace, molten metal delivery system, die-casting system, die casting delivery system and the punch die system of depositing molten metal, described molten metal delivery system, die-casting system, die casting delivery system are unified control by numerical control platform and are completed and add liquid, die casting and pickup and operate, and the die casting blank produced is delivered to punch die system and carries out mouth of a river punch die; Described molten metal delivery system comprises the pipe-line equipment or the machine that ladles that molten metal are delivered to die-casting system charge door; Described die-casting system comprises die casting machine; Described die casting delivery system comprises taking mechanical hand and conveyer belt, and die casting takes off by described taking mechanical hand in mould, puts to conveyer belt and transfers to punch die system; Described punch die system comprises die lubricating oil press.The utility model realizes mass, high-precision Die Casting, solves the problem that artificial die casting mode labour intensity is high, production efficiency is low simultaneously.
Description
Technical field
The utility model belongs to die-casting technique field, is specifically related to a kind of automation die casting production unit.
Background technology
Each step of general Die Casting all needs artificial participation, specifically comprises: by operative employee by hand spray gun spray mould release → scoop aluminium water with soup ladle to pour into and manually to press from both sides out die-casting blank → manually knock out the mouth of a river, cinder ladle after mould melts cup → matched moulds die casting → die sinking to die cavity.Above-mentioned Die Casting pattern exists: the problems such as labour intensity is large, production efficiency is low, high to the technical requirement of die carter, production security is lower, and this will cause the recruitment difficulty of this production field.Meanwhile, manual operation ladles, spray and cannot accomplish accurate operation, and its production stability is poor, is not suitable for mass, high-precision Die Casting.
Utility model content
For the problem mentioned in background technology, the utility model proposes a kind of automation die casting production unit, realize mass, high-precision Die Casting, solve the problem that artificial die casting mode labour intensity is high, production efficiency is low simultaneously.The utility model adopts following technical scheme to realize:
A kind of automation die casting production unit, comprise holding furnace, molten metal delivery system, die-casting system, die casting delivery system and the punch die system of depositing molten metal, described molten metal delivery system, die-casting system, die casting delivery system are unified control by numerical control platform and are completed and add liquid, die casting and pickup and operate, and the die casting blank produced is delivered to punch die system and carries out mouth of a river punch die; Described molten metal delivery system comprises the pipe-line equipment or the machine that ladles that molten metal are delivered to die-casting system charge door; Described die-casting system comprises die casting machine; Described die casting delivery system comprises taking mechanical hand and conveyer belt, and die casting takes off by described taking mechanical hand in mould, puts to conveyer belt and transfers to punch die system; Described punch die system comprises die lubricating oil press.
Such scheme, by each automation equipment on each streamline of numerical control platform coordinated signals, forms automation die casting production unit.Automation die casting production unit of the present utility model from add liquid, die casting to die casting blank pickup operation all controlled automatically to complete by numerical control platform, each automation die casting production unit only need join the workman that performs mouth of a river punch die operation, realize the increasingly automated of Die Casting, greatly reduce cost of labor.Meanwhile, numerical control pattern ensure that the stable of the die-casting technological parameters such as material handle thickness, mold temperature, improves die-casting blank quality, thus improves Die Casting efficiency and die-cast product quality, opened up Die Casting new model.
The technical solution of the utility model comprises further:
Described automation die casting production unit also comprises and being controlled by numerical control platform, for the paint finishing to mould surface spraying mould release.
Further, the machine of ladling described in is that ladle machine or five connecting rods of planer-type ladle machine.
Further, described conveyer belt is pedrail delivering strap.
Further, described holding furnace is connected with metal melting furnace by pipeline, forms metal molten system by described holding furnace and metal melting furnace.
Further, described holding furnace at least comprises the first cavity and second cavity of bottom connection, is marked with molten metal in cavity; The described machine that ladles dips required molten metal in the first cavity.
Further, the heater that described holding furnace comprises temperature controller, temp probe and is located at below furnace chamber, described temp probe is put in this second cavity described, and described temperature controller regulates the caloric value of heater according to the molten metal temperature that temp probe feeds back.
Further, liquid level sensor is provided with in the furnace chamber of described holding furnace; When in stove, molten metal reserves are less, described numerical control platform controls metal melting furnace to holding furnace feeding molten metal.
The utility model is compared with conventional art, and its advantageous exists: automation equipment completes die casting press casting procedure, and automation equipment is stable, ensure that the stable of die-casting technological parameter, and stable die-casting technological parameter ensure that the stable of quality of die casting.
The automation die casting unit that the utility model provides can improve die casting process efficiency effectively, solves the problem that Die Casting intensity is high, workman's technical requirement is really up to the mark, effectively reduces materials and the recruitment cost of Die Casting.Automation die casting new model of the present utility model has opened up the new approaches of Die Casting, also promotes the automated process of Die Casting.
Accompanying drawing explanation
Fig. 1 is composition block schematic illustration of the present utility model.
Fig. 2 is composition structural representation of the present utility model.
Fig. 3 is metal molten system architecture schematic diagram.
Description of reference numerals: 1 metal molten system, 1-1 metal melting furnace, 1-1-1 pipeline, 1-2 holding furnace, 1-2-1 first cavity, 1-2-2 second cavity, 1-3 heater, 1-4 temp probe, 2 molten metal delivery systems, 2-1 ladles machine, 3 die-casting system, 3-1 die-casting system, 3-1-1 die casting machine feeding mouth, 4 die casting delivery systems, 4-1 taking mechanical hand, 4-2 conveyer belt, 5 die castings, 6 punch die systems, 6-1 die punching machine, 7 paint finishings, 7-1 flush coater, 10 aluminum alloy melts.
Detailed description of the invention
As follows by reference to the accompanying drawings, the application's scheme is further described:
A kind of automation die casting production unit, comprise holding furnace 1-2, molten metal delivery system 2, die-casting system 3, die casting delivery system 4 and the punch die system 6 of depositing molten metal, described molten metal delivery system 2, die-casting system 3, die casting delivery system 4 are unified control by numerical control platform and are completed and add liquid, die casting and pickup and operate, and die casting 5 blank produced is delivered to punch die system 6 and carries out mouth of a river punch die.
Described molten metal delivery system 2 comprises the machine that ladles 2-1 molten metal 10 being delivered to die-casting system 3 charge door 3-1-1; Described die-casting system 3 comprises die casting machine 3-1; Described die casting delivery system 4 comprises taking mechanical hand 4-1 and conveyer belt 4-2, and die casting 5 takes off by described taking mechanical hand 4-1 in mould, puts to conveyer belt 4-2 and transfers to punch die system 6; Described punch die system 6 comprises die lubricating oil press 6-1.
Described automation die casting production unit also comprises and is controlled by numerical control platform, for the paint finishing 7 to mould surface spraying mould release, specifically comprises a flush coater 7-1.
The described machine 2-1 that ladles is that ladle machine or five connecting rods of planer-type ladle machine.
Described conveyer belt 4-2 is pedrail delivering strap.
Described holding furnace 1-2 is connected with metal melting furnace 1-1 by pipeline 1-1-1, forms metal molten system 1 by described holding furnace 1-2 and metal melting furnace 1-1.
Described holding furnace 1-2 at least comprises the first cavity 1-2-1 and the second cavity 1-2-2 of bottom connection, is marked with molten metal, is specially aluminum alloy melt 10 in cavity; The described machine 2-1 that ladles dips required aluminum alloy melt 10 in the first cavity 1-2-1.
The heater 1-3 that described holding furnace 1-2 comprises temperature controller, temp probe 1-4 and is located at below furnace chamber, described temp probe 1-4 is put in 1-2-2 in this second cavity described, and described temperature controller regulates the caloric value of heater 1-3 according to the molten metal temperature that temp probe 1-4 feeds back.
Liquid level sensor is provided with in the furnace chamber of described holding furnace 1-2; When in stove, molten metal 10 reserves are less, described numerical control platform controls metal melting furnace 1-1 to holding furnace 1-2 feeding molten metal 10.
Above-mentioned preferred embodiment should be considered as illustrating of the application's scheme implementation mode, allly to duplicate with the application's scheme, technology that is approximate or that make based on this is deduced, replaces, improvement etc., all should be considered as the protection domain of this patent.
Claims (8)
1. an automation die casting production unit, it is characterized in that: comprise holding furnace, molten metal delivery system, die-casting system, die casting delivery system and the punch die system of depositing molten metal, described molten metal delivery system, die-casting system, die casting delivery system are unified control by numerical control platform and are completed and add liquid, die casting and pickup and operate, and the die casting blank produced is delivered to punch die system and carries out mouth of a river punch die; Described molten metal delivery system comprises the pipe-line equipment or the machine that ladles that molten metal are delivered to die-casting system charge door; Described die-casting system comprises die casting machine; Described die casting delivery system comprises taking mechanical hand and conveyer belt, and die casting takes off by described taking mechanical hand in mould, puts to conveyer belt and transfers to punch die system; Described punch die system comprises die lubricating oil press.
2. automation die casting production unit according to claim 1, is characterized in that: also comprise and being controlled by numerical control platform, for the paint finishing to mould surface spraying mould release.
3. automation die casting production unit according to claim 2, is characterized in that: described in the machine of ladling be that ladle machine or five connecting rods of planer-type ladle machine.
4. automation die casting production unit according to claim 3, is characterized in that: described conveyer belt is pedrail delivering strap.
5. automation die casting production unit according to claim 1, is characterized in that: described holding furnace is connected with metal melting furnace by pipeline, forms metal molten system by described holding furnace and metal melting furnace.
6. automation die casting production unit according to claim 5, is characterized in that: described holding furnace at least comprises the first cavity and second cavity of bottom connection, is marked with molten metal in cavity; The described machine that ladles dips required molten metal in the first cavity.
7. automation die casting production unit according to claim 6, it is characterized in that: the heater that described holding furnace comprises temperature controller, temp probe and is located at below furnace chamber, described temp probe is put in this second cavity described, and described temperature controller regulates the caloric value of heater according to the molten metal temperature that temp probe feeds back.
8. automation die casting production unit according to claim 7, is characterized in that: be provided with liquid level sensor in the furnace chamber of described holding furnace; When in stove, molten metal reserves are less, described numerical control platform controls metal melting furnace to holding furnace feeding molten metal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420179599.5U CN204018673U (en) | 2014-04-14 | 2014-04-14 | Automation die casting production unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420179599.5U CN204018673U (en) | 2014-04-14 | 2014-04-14 | Automation die casting production unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204018673U true CN204018673U (en) | 2014-12-17 |
Family
ID=52058584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420179599.5U Expired - Lifetime CN204018673U (en) | 2014-04-14 | 2014-04-14 | Automation die casting production unit |
Country Status (1)
| Country | Link |
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| CN (1) | CN204018673U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104498740A (en) * | 2014-12-19 | 2015-04-08 | 包头市和维德机电液压设备有限公司 | Soup ladling machine |
| CN105234368A (en) * | 2015-11-04 | 2016-01-13 | 深圳领威科技有限公司 | Pure-aluminium die casting equipment and pure-aluminium die casting technology |
| CN105458210A (en) * | 2016-01-19 | 2016-04-06 | 东南大学 | Automatic production system for die casting and press fitting of conical rotor of motor |
| CN106944834A (en) * | 2017-03-30 | 2017-07-14 | 东莞星河精密技术股份有限公司 | A kind of robot die casting punching production system and its production method |
| CN107774946A (en) * | 2017-12-08 | 2018-03-09 | 广东铭利达科技有限公司 | Intelligent die casting island device |
| CN108326278A (en) * | 2017-12-27 | 2018-07-27 | 广东顶固集创家居股份有限公司 | Die Casting Workshop |
| CN112338159A (en) * | 2020-11-05 | 2021-02-09 | 重庆力劲机械有限公司 | Die-casting automated production management system |
-
2014
- 2014-04-14 CN CN201420179599.5U patent/CN204018673U/en not_active Expired - Lifetime
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104498740A (en) * | 2014-12-19 | 2015-04-08 | 包头市和维德机电液压设备有限公司 | Soup ladling machine |
| CN105234368A (en) * | 2015-11-04 | 2016-01-13 | 深圳领威科技有限公司 | Pure-aluminium die casting equipment and pure-aluminium die casting technology |
| CN105458210A (en) * | 2016-01-19 | 2016-04-06 | 东南大学 | Automatic production system for die casting and press fitting of conical rotor of motor |
| CN105458210B (en) * | 2016-01-19 | 2017-06-16 | 东南大学 | A kind of die casting of motor cone rotor and press-fit mechanized production system |
| CN106944834A (en) * | 2017-03-30 | 2017-07-14 | 东莞星河精密技术股份有限公司 | A kind of robot die casting punching production system and its production method |
| CN107774946A (en) * | 2017-12-08 | 2018-03-09 | 广东铭利达科技有限公司 | Intelligent die casting island device |
| CN108326278A (en) * | 2017-12-27 | 2018-07-27 | 广东顶固集创家居股份有限公司 | Die Casting Workshop |
| CN112338159A (en) * | 2020-11-05 | 2021-02-09 | 重庆力劲机械有限公司 | Die-casting automated production management system |
| CN112338159B (en) * | 2020-11-05 | 2021-05-14 | 重庆力劲机械有限公司 | Die-casting automated production management system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20141217 |