CN204007531U - A kind of piston ring intelligent comprehensive checking system - Google Patents
A kind of piston ring intelligent comprehensive checking system Download PDFInfo
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- CN204007531U CN204007531U CN201420501689.1U CN201420501689U CN204007531U CN 204007531 U CN204007531 U CN 204007531U CN 201420501689 U CN201420501689 U CN 201420501689U CN 204007531 U CN204007531 U CN 204007531U
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- piston ring
- checking system
- detent mechanism
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- push rod
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Abstract
The utility model is a kind of piston ring intelligent comprehensive checking system.Include feed mechanism, transmission detent mechanism, checking system, classification cutting agency, wherein feed mechanism, checking system, classification cutting agency are installed in respectively the side of transmission detent mechanism, and piston ring is delivered to transmission detent mechanism by feed mechanism, checking system detects the piston ring being installed on transmission detent mechanism, and classification cutting agency is classified to the piston ring having detected through checking system being installed on transmission detent mechanism.The utility model, because employing includes the structure of feed mechanism, transmission detent mechanism, checking system, classification cutting agency, can be guaranteed the quality of production, and simple to operate, and efficiency is high, and can reduce workman's labour intensity.The utility model is a kind of simple to operate, convenient and practical, the piston ring intelligent comprehensive checking system that measuring accuracy is high.
Description
Technical field
The utility model is a kind of piston ring intelligent comprehensive checking system, belongs to the innovative technology of piston ring intelligent comprehensive checking system.
Background technology
Piston ring in process of production, in order to ensure the quality of production of piston ring, need to detect the opened gap of piston ring and these four parameters of roundness of external circle (light leak), axial width and radial width.At present, the detection of piston ring is to rely on manually to complete substantially, and not only labour intensity is large, and efficiency is low, and the as easy as rolling off a log impact that is subject to human factor, can not guarantee the quality of production.
Summary of the invention
The purpose of this utility model is to consider the problems referred to above and a kind of piston ring intelligent comprehensive checking system based on machine vision that can guarantee the quality of production is provided.The utility model is simple to operate, and efficiency is high, and can reduce workman's labour intensity.
The technical solution of the utility model is: piston ring intelligent comprehensive checking system of the present utility model, include feed mechanism, transmission detent mechanism, checking system, classification cutting agency, wherein feed mechanism, checking system, classification cutting agency are installed in respectively the side of transmission detent mechanism, and piston ring is delivered to transmission detent mechanism by feed mechanism, checking system detects the piston ring being installed on transmission detent mechanism, and classification cutting agency is classified to the piston ring having detected through checking system being installed on transmission detent mechanism.
The utility model, because employing includes the structure of feed mechanism, transmission detent mechanism, checking system, classification cutting agency, can be guaranteed the quality of production, and simple to operate, and efficiency is high, and can reduce workman's labour intensity.The utility model is a kind of simple to operate, convenient and practical, the piston ring intelligent comprehensive checking system that measuring accuracy is high.
Brief description of the drawings
Fig. 1 is schematic diagram of the present utility model;
Fig. 2 is structural representation of the present utility model.
Embodiment
Embodiment:
Structural representation of the present utility model as shown in Figure 1, piston ring intelligent comprehensive checking system of the present utility model, include feed mechanism 1, transmission detent mechanism 2, checking system 3, classification cutting agency 4, wherein feed mechanism 1, checking system 3, classification cutting agency 4 is installed in respectively the side of transmission detent mechanism 2, and piston ring is delivered to transmission detent mechanism 2 by feed mechanism 1, checking system 3 detects the piston ring being installed on transmission detent mechanism 2, classification cutting agency 4 is classified to the piston ring having detected through checking system 3 being installed on transmission detent mechanism 2.
In the present embodiment, above-mentioned feed mechanism 1 comprises reasonable ring mechanism 11, feeding push rod 12, pressure ring push rod 13, wherein managing ring mechanism 11 sorts piston ring and is placed on feeding push rod 12, feeding push rod 12 pushes to piston ring on the set detection position of transmission detent mechanism 2, and pressure ring push rod 13 is pressed abd fixed on piston ring on the set detection position of transmission detent mechanism 2.
In the present embodiment, above-mentioned feeding push rod 12 is driven by servo-drive system; Above-mentioned pressure ring push rod 13 is by air cylinder driven.
In the present embodiment, above-mentioned transmission detent mechanism 2 includes driving disk 21, is uniformly distributed four circular holes on driving disk 21.Four circular holes are installed inspection ring gauge.Above-mentioned driving disk 21 is located by servo positioning system.
In the present embodiment, above-mentioned checking system 3 includes Vision Builder for Automated Inspection 31 and micro-chi 32 two parts, and Vision Builder for Automated Inspection 31 detects point two stations, the end-gaps of an inspection piston ring, light leak and the radial width of another inspection piston ring.
Above-mentioned Vision Builder for Automated Inspection 31 includes video camera, camera lens and light source three parts, and camera lens is installed on video camera, and light source is radiated on the piston ring that is installed on transmission detent mechanism 2, and the signal output part of video camera is connected with central processing unit.In the present embodiment, central processing unit is computing machine.
In the present embodiment, the thickness transducer of inspection piston ring axial width is installed on above-mentioned micro-chi 32, three points of piston ring is tested with three micro-chis.
In the present embodiment, above-mentioned classification cutting agency 4 includes and moves back ring push rod 41 and the classification bar 42 that connects material, move back ring push rod 41 and piston ring is released from transmission detent mechanism 2 delivered to the classification bar 42 that connects material, the bar 42 that connects material of classifying is classified piston ring according to the testing result of checking system 3.
In the present embodiment, the above-mentioned ring push rod 41 that moves back is by air cylinder driven.The above-mentioned classification bar 42 that connects material is driven by servo control mechanism, is divided into 2～8 classes according to testing result.
The utility model can be realized piston ring gap and these four parameters of roundness of external circle (light leak), axial width and radial width are detected, and according to testing result and corresponding product technical requirement, piston ring is divided into 2-8 inspection rank automatic classifications.
The course of work of the present utility model is as follows:
Feeding push rod is released a slice piston ring and is accurately navigated to axial width and detects station.
1) three micro-chis carry out Inspection of Thickness to three points of piston ring, and assay is sent to computing machine.
2) feeding push rod is delivered to piston ring to be pressed into ring gauge station.
3) pressure ring push rod 22 is delivered to piston ring to be pressed into ring gauge.
4) driving disk 21 rotates, and piston ring is gone to gap detection station, and Vision Builder for Automated Inspection 31 bright light source, video cameras are taken pictures, computer acquisition image processing, and assay is sent to next bit computer (PLC).
5) driving disk 21 rotates, and piston ring is gone to light leak test station, vision system point bright light source, and camera is taken pictures, and assay is sent to computing machine.
6) driving disk 21 rotates, and piston ring is gone to classification blanking station, and computing machine connects material bar to relevant position according to assay control tactics, moves back ring push rod 41 piston ring is pushed into the bar 42 that connects material of classifying.
7) driving disk 21 rotates and gets back to original position, completes an inspection circulation.
Important technological parameters of the present utility model (can be according to customer requirement design configurations, be below stock size) is as follows:
(1) sensing range: 30-120 millimeters of piston ring external diameters, 0.5-5 millimeters of radial width, 0.3-2 millimeters of axial widths
(2) accuracy of detection: end-gaps ± 20 micron; Not light leak; Axial width ± 2 micron; Radial thickness ± 10 micron;
(3) 15 slices/minute of efficiency: >
(4) stability: can 24 continuous throughout the twenty-four hour24s.
Claims (10)
1. a piston ring intelligent comprehensive checking system, it is characterized in that including feed mechanism, transmission detent mechanism, checking system, classification cutting agency, wherein feed mechanism, checking system, classification cutting agency are installed in respectively the side of transmission detent mechanism, and piston ring is delivered to transmission detent mechanism by feed mechanism, checking system detects the piston ring being installed on transmission detent mechanism, and classification cutting agency is classified to the piston ring having detected through checking system being installed on transmission detent mechanism.
2. piston ring intelligent comprehensive checking system according to claim 1, it is characterized in that above-mentioned feed mechanism comprises reasonable ring mechanism, feeding push rod, pressure ring push rod, wherein managing ring mechanism sorts piston ring and is placed on feeding push rod, feeding push rod pushes to piston ring on the set detection position of transmission detent mechanism, and pressure ring push rod is pressed abd fixed on piston ring on the set detection position of transmission detent mechanism.
3. piston ring intelligent comprehensive checking system according to claim 1, is characterized in that above-mentioned feeding push rod is driven by servo-drive system; Above-mentioned pressure ring push rod is by air cylinder driven.
4. piston ring intelligent comprehensive checking system according to claim 1, it is characterized in that above-mentioned transmission detent mechanism includes driving disk, on driving disk, be uniformly distributed four circular holes, four circular holes are installed inspection ring gauge, and above-mentioned biography driving disk is located by servo positioning system.
5. piston ring intelligent comprehensive checking system according to claim 1, it is characterized in that above-mentioned checking system includes Vision Builder for Automated Inspection and micro-chi two parts, Vision Builder for Automated Inspection detects point two stations, the end-gaps of an inspection piston ring, light leak and the radial width of another inspection piston ring.
6. piston ring intelligent comprehensive checking system according to claim 5, it is characterized in that above-mentioned Vision Builder for Automated Inspection includes video camera, camera lens and light source three parts, camera lens is installed on video camera, light source is radiated on the piston ring that is installed on transmission detent mechanism, and the signal output part of video camera is connected with central processing unit.
7. piston ring intelligent comprehensive checking system according to claim 5, is characterized in that being provided with on above-mentioned micro-chi the thickness transducer of inspection piston ring axial width, three points of piston ring is tested with three micro-chis.
8. according to the piston ring intelligent comprehensive checking system described in claim 1 to 7 any one, it is characterized in that above-mentioned classification cutting agency includes moves back ring push rod and the classification bar that connects material, move back ring push rod and piston ring is released from transmission detent mechanism delivered to the classification bar that connects material, the pole-footing that connects material of classifying is classified piston ring according to the testing result of checking system.
9. piston ring intelligent comprehensive checking system according to claim 8, is characterized in that the above-mentioned ring push rod that moves back is by air cylinder driven.
10. piston ring intelligent comprehensive checking system according to claim 8, is characterized in that the above-mentioned classification bar that connects material is driven by servo control mechanism, is divided into 2～8 classes according to testing result.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420501689.1U CN204007531U (en) | 2014-09-02 | 2014-09-02 | A kind of piston ring intelligent comprehensive checking system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420501689.1U CN204007531U (en) | 2014-09-02 | 2014-09-02 | A kind of piston ring intelligent comprehensive checking system |
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| CN204007531U true CN204007531U (en) | 2014-12-10 |
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| CN201420501689.1U Active CN204007531U (en) | 2014-09-02 | 2014-09-02 | A kind of piston ring intelligent comprehensive checking system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105234091A (en) * | 2015-11-03 | 2016-01-13 | 湖南宇环智能装备有限公司 | Automatic piston-ring detection equipment |
| CN106680294A (en) * | 2017-02-27 | 2017-05-17 | 仪征亚新科双环活塞环有限公司 | Device for detecting bright band of external circular surface of piston ring |
| CN107442446A (en) * | 2016-05-31 | 2017-12-08 | 东华大学 | Rings detection means and rings detection method |
| CN108151810A (en) * | 2018-01-18 | 2018-06-12 | 青岛海之晨工业装备有限公司 | Piston assembles and appearance comprehension checking machine |
-
2014
- 2014-09-02 CN CN201420501689.1U patent/CN204007531U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105234091A (en) * | 2015-11-03 | 2016-01-13 | 湖南宇环智能装备有限公司 | Automatic piston-ring detection equipment |
| CN107442446A (en) * | 2016-05-31 | 2017-12-08 | 东华大学 | Rings detection means and rings detection method |
| CN106680294A (en) * | 2017-02-27 | 2017-05-17 | 仪征亚新科双环活塞环有限公司 | Device for detecting bright band of external circular surface of piston ring |
| CN108151810A (en) * | 2018-01-18 | 2018-06-12 | 青岛海之晨工业装备有限公司 | Piston assembles and appearance comprehension checking machine |
| CN108151810B (en) * | 2018-01-18 | 2023-12-05 | 青岛海之晨工业装备有限公司 | Piston assembly and appearance comprehensive inspection machine |
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