CN204000148U - Can realize synchronous operated tubular knitting machine - Google Patents
Can realize synchronous operated tubular knitting machine Download PDFInfo
- Publication number
- CN204000148U CN204000148U CN201420272906.4U CN201420272906U CN204000148U CN 204000148 U CN204000148 U CN 204000148U CN 201420272906 U CN201420272906 U CN 201420272906U CN 204000148 U CN204000148 U CN 204000148U
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- cylinder mechanism
- connector
- knitting machine
- rotary table
- bottom cylinder
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- 238000009940 knitting Methods 0.000 title claims abstract description 57
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 24
- 239000004744 fabric Substances 0.000 claims abstract description 35
- 230000000694 effects Effects 0.000 claims abstract description 7
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 4
- 239000002759 woven fabric Substances 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 21
- 238000009954 braiding Methods 0.000 abstract description 16
- 238000013461 design Methods 0.000 abstract description 6
- 230000002441 reversible effect Effects 0.000 abstract description 2
- 230000005540 biological transmission Effects 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
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- Knitting Machines (AREA)
Abstract
The utility model relates to knitting machine technical field, refers in particular to one and can realize synchronous operated tubular knitting machine.This tubular knitting machine comprises: top cylinder mechanism, bottom cylinder mechanism and driving mechanism, driving mechanism and bottom cylinder mechanism realize interlock by gear drive, between top cylinder mechanism and bottom cylinder mechanism, are fixedly connected with by connector, realize run-in synchronism.The utility model is directly fixed together top cylinder mechanism and bottom cylinder mechanism by connector, so just can make bottom cylinder realize effect that gapless integrated synchronous rotates, can work as the two-sided ultra-fine needle gage cloth of braiding rib-loop time, what avoid the use of appearance picture tradition is the gap going out while utilizing gear engagement, can not produce upper and lower knitting needle double swerve, beat situation.While utilizing the utility model to weave the rib fabric of ultra-fine needle gage and reversible cloth, allowing bottom cylinder be full location gapless integrated synchronous rotates, in braiding process, just can not produce easy broken yarn, grey cloth blast hole, rotten needle latch, and the woven design that makes rib fabric out of braiding and two-sided ultra-fine needle gage is more clear level and smooth, increases output, reduce loss.
Description
Technical field:
The utility model relates to knitting machine technical field, refers in particular to one and can realize synchronous operated circular knitting machine.
Background technology:
Current tubular knitting machine, critical piece mechanism comprises: mainframe 90, be positioned at mainframe 90 tops horizontal disk needle cylinder mechanism 91, be positioned at the tubular needle cylinder mechanism 92 of disk needle cylinder mechanism 91 belows, wherein the lower knitting needle in upper knitting needle and the tubular needle cylinder mechanism 92 in disk needle cylinder mechanism 91 is 90 degree distributions, upper and lower knitting needle is realized separately level, is moved up and down by the drives structure in mechanism separately, thereby form braiding, be woven into cloth cylindraceous.Cloth, by being positioned at after the supporting mechanism 97 of mainframe 90 inside, is passing through rolling-up mechanism rolling.The driving mechanism of current tubular knitting machine includes: motor 93, by motor 93 bel-drivenn final drive shafts 94, final drive shaft 94 belows drive tubular needle cylinder mechanism 92 to turn round by gear transmission mode, the top of final drive shaft 94 and upper big disc gear 95 are by gear transmission mode interlock, on this, big disc gear 95 drives a central shaft 96 to rotate, and this central shaft 96 drives disk needle cylinder mechanism 91 to turn round.Like this, just realized the run-in synchronism of while driver plate needle cylinder mechanism 91 and tubular needle cylinder mechanism 92 by final drive shaft 94.Motor 93 rotates the running of while driver plate needle cylinder mechanism 91 and tubular needle cylinder mechanism 92, makes knitting needle and lower knitting needle complete the action that goes out up and down pin, narrowing, thereby realizes braiding function.
Current this tubular knitting machine in the time of the general fabric of braiding without any problem, if but while weaving the fabric of fine needle distance more, just easily gone wrong.For example, the fine needle that current tubular knitting machine can only be woven into 24G at most while weaving screw thread cloth, apart from fabric, now is just easy to often occur the problem of broken yarn, grey cloth blast hole, rotten needle latch in braiding process.This is because the current kind of drive is to drive by final drive shaft 94, then carrys out the run-in synchronism of driver plate needle cylinder mechanism 91 and tubular needle cylinder mechanism 92 by upper and lower big or small gear transmission mode.When gear engagement, due to the precision of processing, the precision problem of assembling, large small transmission gear can not be realized free from error precision transmission.Meanwhile, in this big machinery operation process, must make and between large pinion, retain up and down certain fit clearance, in the time that equipment runs up, just there will not be like this vibration large.Just because of the existence of this fit clearance, having caused disk needle cylinder mechanism 91 and tubular needle cylinder mechanism 92 is not synchronous operated from the strict sense, between the two, there is certain time delay, so just will cause upper and lower knitting needle in braiding rib-loop double-sided cloth process may have certain skew in doing weaving process, this trickle skew is to produce larger impact in the time of braiding general fabrics, if but while weaving the fabric of ultra-fine needle gage, with regard to there will be because of up and down between the engagement of large pinion gap occur upper and lower knitting needle is deflected, cause easy broken yarn or grey cloth blast hole in braiding process, the problems such as easy rotten needle latch produce, thereby cause economic loss.
So the above-mentioned disappearance of inventor's thoughts, thinks that this problem can improve, and the Te other Qian heart studies and passes through constantly experiment and use, and finally proposed a kind of tubular knitting machine of the fabric that can rationally effectively improve the ultra-fine needle gage of braiding.
Utility model content:
Technical problem to be solved in the utility model is exactly in order to overcome the ultra-fine pin screw thread of current braiding and the existing deficiency of double-sided cloth product, provide one can realize synchronous operated tubular knitting machine, this knitting machine can weave the screw thread double-sided cloth fabric of ultra-fine needle gage.
For solving the problems of the technologies described above, the utility model has adopted following technical scheme: this can be realized synchronous operated tubular knitting machine and comprise: top cylinder mechanism, bottom cylinder mechanism and driving mechanism, driving mechanism and bottom cylinder mechanism realize interlock by gear drive, between top cylinder mechanism and bottom cylinder mechanism, be fixedly connected with by connector, realize run-in synchronism.
Furthermore, in technique scheme, described connector is fixedly connected with the top rotary table in top cylinder mechanism with the lower rotary table in bottom cylinder mechanism.
Furthermore, in technique scheme, be provided with a shear by described connector, the tubular woven fabric that knitting machine weaves is cut open while passing through shear, and fabric passes connector by otch.
Furthermore, in technique scheme, described connector is provided with one or two or four, is provided with shear in each connector side.
Furthermore, in technique scheme, described shear comprises: cutting knife, the motor and the holder that drive cutting knife to rotate.
Furthermore, in technique scheme, the as a whole member of described connector, or described connector is constituted by least two module components.
Furthermore, in technique scheme, described connector side is provided with micro-adjusting mechanism, by micro-adjusting mechanism, the installation site of connector is proofreaded.
Furthermore, in technique scheme, described top cylinder mechanism comprises: top rotary table, the top cylinder that is fixed on top rotary table, level are arranged on upper knitting needle, the upper fixed seat in the needle tray of top cylinder and are fixed on the upper driving guide block of upper fixed seat, top rotary table drives top cylinder to rotate, and upper knitting needle is realized level run by the guide rail in the upper driving guide block of the side of being located thereon; Described bottom cylinder mechanism comprises: lower rotary table, be fixed on the bottom cylinder of lower rotary table, be vertically arranged on lower knitting needle, the lower fixed seat in the needle tray of bottom cylinder and be fixed on the lower driving guide block of lower fixed seat, lower rotary table drives bottom cylinder to rotate, and the guide rail of the lower driving guide block of lower knitting needle by being arranged in its side is realized vertically operation.
Furthermore, in technique scheme, described micro-adjusting mechanism comprises: be fixed on fixed block on the lower rotary table in top rotary table or the bottom cylinder mechanism in top cylinder mechanism, be arranged on the adjusting bolt on fixed block, and be arranged on the clamp nut in adjusting bolt, by the amount of feeding of rotation adjusting bolt, connector is formed to extruding, make connector under adjusting bolt effect, produce fine setting displacement.
Furthermore, in technique scheme, described connector comprises contiguous block and lower connecting block, and upper and lower contiguous block is screwed in respectively on top rotary table and lower rotary table, and is formed with mutual inlay card locator card male structure at the binding site of upper and lower contiguous block.
The utility model adopts after technique scheme, its beneficial effect having is as follows: the utility model is directly fixed together top cylinder mechanism and bottom cylinder mechanism by connector, so just can make bottom cylinder realize effect that gapless integrated synchronous rotates, can work as the two-sided ultra-fine needle gage cloth of braiding rib-loop time, avoid occurring the gap occurring while utilizing gear engagement as traditional, can not produce upper and lower knitting needle double swerve, beat situation.While utilizing the utility model to weave the rib fabric of ultra-fine needle gage and reversible cloth, allow bottom cylinder be the gapless integrated synchronous rotation of full location and in braiding process, just can not produce easy broken yarn, grey cloth blast hole, rotten needle latch, and the woven design that makes rib fabric out of braiding and two-sided ultra-fine needle gage is more clear level and smooth, increases output and reduce loss.
With respect to existing design, the utility model can omit final drive shaft driving mechanism in existing design, directly drives top cylinder mechanical operation by connector, can simplify the design of running part in top cylinder, reduces production costs.Simultaneously, because the utility model is tubular knitting machine, its knitting go out fabric be tubular, because the position of the setting of connector will form and stop fabric rolling, so the utility model need to arrange a shear at connector side, the tubular woven fabric that knitting machine weaves is cut open while passing through shear, after the fabric of tubular is cut open like this, just can pass through smoothly connector, complete rolling.Meanwhile, follow-up shearing technique has also directly been simplified in this design, in advance tubular fabric is sheared and is come, and has further improved production efficiency.
Brief description of the drawings
Fig. 1 is the structural representation of existing tubular knitting machine;
Fig. 2 is the utility model embodiment mono-structural representation;
Fig. 3 is the partial enlarged drawing in Fig. 2;
Fig. 4 is 3 three-dimensional exploded view;
Fig. 5 is the structural representation of connector position in the utility model embodiment bis-;
Fig. 6 is the three-dimensional structure diagram of connector position in the utility model embodiment bis-;
Fig. 7 is the three-dimensional structure diagram of connector position in the utility model embodiment tri-;
Fig. 8 is the three-dimensional structure diagram of connector position in the utility model embodiment tetra-;
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is further illustrated.
See shown in Fig. 2-4, this is embodiment mono-of the present utility model, and the present embodiment is that one can realize synchronous operated tubular knitting machine, and it comprises: frame 100 and be arranged on top cylinder mechanism 1, bottom cylinder mechanism 2, the driving mechanism 3 in frame 100.
Similar with existing product, described top cylinder mechanism 1 comprises: top rotary table 11, the top cylinder 12, the level that are fixed on top rotary table 11 are arranged on upper knitting needle 13, the upper fixed seat 14 in the needle tray of top cylinder 12 and are arranged on the upper driving guide block 15 of upper fixed seat 14, top rotary table 11 drives top cylinder 12 to rotate, and upper knitting needle 13 is realized level run by the guide rail in the upper driving guide block 15 of the side of being located thereon; Described bottom cylinder mechanism 2 comprises: lower rotary table 21, be fixed on lower rotary table 21 bottom cylinder 22, be vertically arranged on lower knitting needle 23, the lower fixed seat 24 in the needle tray of bottom cylinder 22 and be arranged on the lower driving guide block 25 of lower fixed seat 24, lower rotary table 21 drives bottom cylinder 22 to rotate, and the guide rail of the lower driving guide block 25 of lower knitting needle 23 by being arranged in its side is realized vertically operation.
Driving mechanism 3 comprises: motor 31, auxiliary driving 32 and final drive shaft 33, wherein motor 31 drives auxiliary driving 32, same employing belt or chain drive between auxiliary driving and final drive shaft 33 by belt or chain drive.The below of final drive shaft 33 is provided with the pinion engaging with lower rotary table 21 in bottom cylinder mechanism 2, drives lower rotary table 21 to move, thereby drive bottom cylinder 22 and lower knitting needle 23 to turn round by large pinion drive up and down.Final drive shaft 33 tops are to coordinate yarn storage device to send yarn box group 73 by gear drive, and realization is sent yarn to be feeding to yarn and chewed and weave.Same, in the present embodiment, the sleeve 71 that can retain the upper big disc gear 72 in existing product, the central shaft 7 driving by upper big disc gear 72 and be set in central shaft 7 peripheries.Retain the compatibility that this part mechanism can realize the utility model and existing equipment, be that the utility model can directly carry out upgrading on existing product, and without again manufacturing new product, so for consumers, can save a large amount of renewal of the equipment costs.Certainly, because the utility model can directly drive top cylinder mechanism 1 by bottom cylinder mechanism 2, so above-mentioned upper big disc gear 72 drive parts also can directly be cancelled, can reduce like this product construction setting, reduce production costs.
Above-mentioned driving mechanism 3 is realized interlock with bottom cylinder mechanism 2 by upper and lower big or small gear drive, between top cylinder mechanism 1 and bottom cylinder mechanism 2, is fixedly connected with by connector 4, realizes run-in synchronism.
Described connector 4 is fixedly connected with the top rotary table in top cylinder mechanism 1 11 with the lower rotary table 21 in bottom cylinder mechanism 2.Because the utility model is tubular knitting machine, its fabric knitting out is tubular, because the position of the setting of connector 4 will form and stop fabric rolling, so the utility model need to arrange a shear 5 at connector 4 sides, the tubular woven fabric that knitting machine weaves is cut open while passing through shear 5, after the fabric of tubular is cut open like this, just can pass through smoothly connector 4, after bracing or strutting arrangement 8, complete the rolling of fabric through wrap-up.
Described shear 5 comprises: cutting knife 51, the motor 52 and the holder 53 that drive cutting knife 51 to rotate.
In the present embodiment, what described connector 4 adopted is split-type structural, this connector 4 comprises: upper contiguous block 41 and lower connecting block 42, upper and lower contiguous block 41,42 is fixed on top rotary table 11 and lower rotary table 21 by screw 411,421 respectively, and is formed with mutual inlay card locator card male structure at the binding site of upper and lower contiguous block 41,42.Below upper contiguous block 41, be provided with a draw-in groove 410, be provided with fixture block 420 in the position of the corresponding draw-in groove 410 of lower connecting block 42, the location of realizing upper and lower contiguous block by the cooperation of draw-in groove 410 and fixture block 420.Card convex structure described in the present embodiment also can adopt on upper contiguous block 41 fixture block is set, and on lower connecting block 42, draw-in groove is set.
It is for the ease of assembling that contiguous block 4 settings are to split-type structural, in addition, in assembling process, for the ease of the contraposition of upper lower connecting block, is also provided with a micro-adjusting mechanism 6 in the present embodiment.This micro-adjusting mechanism 6 is arranged at described connector 4 sides, by micro-adjusting mechanism 6, the installation site of connector 4 is proofreaded.Described micro-adjusting mechanism 6 comprises: be fixed on fixed block 61 on the lower rotary table 21 in top rotary table 11 or the bottom cylinder mechanism 2 in top cylinder mechanism 1, be arranged on the adjusting bolt 62 on fixed block 61, and be arranged on the clamp nut 63 in adjusting bolt 62.When installation, first upper and lower contiguous block 41,42 is installed on top rotary table 11 and lower rotary table 21, but it is not fastening, the two is in contraposition cohesive process, if there is position minor deviations, can, by the amount of feeding of rotation adjusting bolt 62, form extruding to connector 4, make connector 4 produce fine setting displacement under adjusting bolt 62 effects, to guarantee the accurate contraposition of upper and lower contiguous block 41,42.
See shown in Fig. 5,6, this is embodiment bis-of the present utility model, the present embodiment two is with embodiment mono-difference, in the present embodiment two, connector 4 has adopted three members, go up contiguous block 43, lower connecting block 44 and base 45, Qi Zhongshang, upper contiguous block 43 is screwed in top rotary table 11 belows, lower connecting block 44 is screwed on base 45, and base 45 is screwed on lower rotary table 21.This structure can realize equally top cylinder mechanism 1 and bottom cylinder mechanism 2 interlocks are kept to synchronous effect.In the present embodiment, the mode that has also adopted card convex location to coordinate between upper lower connecting block 43,44.
As shown in Figure 7, this is the another kind of manifestation mode of the present embodiment two, its connector 4 has adopted three members equally, go up contiguous block 43, lower connecting block 44 and base 45, difference is, in the present embodiment lower connecting block 44 with on to be connected between 43 what adopt be axis hole location, and by the fixing fit system of trip bolt.
As shown in Figure 8, this is embodiment tetra-of the present utility model, and above-mentioned three embodiment are the angles of installing, processing from being convenient to, and connector 4 is arranged to split-type structural.The present embodiment four adopts integrated mode to process connector 40, and these connector 40 main bodys are L-shaped, and it also can be realized and will also top cylinder mechanism 1 and bottom cylinder mechanism 2 interlocks can be kept to synchronous effect.
In addition, according to braiding machine size and demand, be originally that the connector 4 described in utility model is provided with one or two or four, be provided with shear 5 in each connector 4 sides.
The above, it is only preferred embodiment of the present utility model, not the utility model is done to any pro forma restriction, every any simple modification, equivalent variations and modification of doing according to the utility model, all still belongs in the scope of technical solutions of the utility model.
Claims (10)
1. can realize synchronous operated tubular knitting machine for one kind, comprise: top cylinder mechanism (1), bottom cylinder mechanism (2) and driving mechanism (3), it is characterized in that: driving mechanism (3) is realized interlock with bottom cylinder mechanism (2) by gear drive, between top cylinder mechanism (1) and bottom cylinder mechanism (2), be fixedly connected with by connector (4), realize run-in synchronism.
2. according to claim 1ly realize synchronous operated tubular knitting machine, it is characterized in that: described connector (4) is fixedly connected with the top rotary table (11) in top cylinder mechanism (1) with the lower rotary table (21) in bottom cylinder mechanism (2).
3. according to claim 2ly realize synchronous operated tubular knitting machine, it is characterized in that: the other shear (5) that is provided with of described connector (4), the tubular woven fabric that knitting machine weaves is cut open while passing through shear (5), and fabric passes connector (4) by otch.
4. according to claim 3ly realize synchronous operated tubular knitting machine, it is characterized in that: described connector (4) is provided with one or two or four, is provided with shear (5) in each connector (4) side.
5. according to claim 4ly realize synchronous operated tubular knitting machine, it is characterized in that: described shear (5) comprising: cutting knife (51), drive motor (52) and the holder (53) of cutting knife (51) rotation.
6. according to the synchronous operated tubular knitting machine of realizing described in any one in claim 1-5, it is characterized in that: the described as a whole member of connector (4), or described connector (4) is constituted by least two module components.
7. according to claim 6ly realize synchronous operated tubular knitting machine, it is characterized in that: described connector (4) side is provided with micro-adjusting mechanism (6), by micro-adjusting mechanism (6), the installation site of connector (4) is proofreaded.
8. according to claim 7ly realize synchronous operated tubular knitting machine, it is characterized in that: described top cylinder mechanism (1) comprising: top rotary table (11), be fixed on the top cylinder (12) of top rotary table (11), level is arranged on the upper knitting needle (13) in top cylinder (12) needle tray, upper fixed seat (14) and be arranged on the upper driving guide block (15) of upper fixed seat (14), top rotary table (11) drives top cylinder (12) to rotate, upper knitting needle (13) is realized level run by the guide rail in the upper driving guide block (15) of the side of being located thereon, described bottom cylinder mechanism (2) comprising: lower rotary table (21), be fixed on the bottom cylinder (22) of lower rotary table (21), be vertically arranged on lower knitting needle (23), the lower fixed seat (24) in bottom cylinder (22) needle tray and be arranged on the lower driving guide block (25) of lower fixed seat (24), lower rotary table (21) drives bottom cylinder (22) to rotate, and the guide rail of the lower driving guide block (25) of lower knitting needle (23) by being arranged in its side is realized vertically operation.
9. according to claim 8ly realize synchronous operated tubular knitting machine, it is characterized in that: described micro-adjusting mechanism (6) comprising: be fixed on the fixed block (61) on the lower rotary table (21) in top rotary table (11) or the bottom cylinder mechanism (2) in top cylinder mechanism (1), be arranged on the adjusting bolt (62) on fixed block (61), and be arranged on the clamp nut (63) in adjusting bolt (62), by the amount of feeding of rotation adjusting bolt (62), connector (4) is formed to extruding, make connector (4) under adjusting bolt (62) effect, produce fine setting displacement.
10. according to claim 9ly realize synchronous operated tubular knitting machine, it is characterized in that: described connector (4) comprises contiguous block (41) and lower connecting block (42), upper and lower contiguous block (41,42) is screwed in respectively top rotary table (11) and lower rotary table (21) is upper, and is formed with mutual inlay card locator card male structure at the binding site of upper and lower contiguous block (41,42).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420272906.4U CN204000148U (en) | 2014-05-26 | 2014-05-26 | Can realize synchronous operated tubular knitting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420272906.4U CN204000148U (en) | 2014-05-26 | 2014-05-26 | Can realize synchronous operated tubular knitting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204000148U true CN204000148U (en) | 2014-12-10 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420272906.4U Expired - Lifetime CN204000148U (en) | 2014-05-26 | 2014-05-26 | Can realize synchronous operated tubular knitting machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN204000148U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104060380A (en) * | 2014-05-26 | 2014-09-24 | 韦增机械(佛山高明)有限公司 | Circular knitting machine capable of realizing synchronous running |
| CN105442168A (en) * | 2015-11-04 | 2016-03-30 | 佛山市晋新机械有限公司 | Circular knitting machine and interchange positioning device for single-face jacquard lower needle cylinder and double-face jacquard lower needle cylinder of circular knitting machine |
-
2014
- 2014-05-26 CN CN201420272906.4U patent/CN204000148U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104060380A (en) * | 2014-05-26 | 2014-09-24 | 韦增机械(佛山高明)有限公司 | Circular knitting machine capable of realizing synchronous running |
| CN104060380B (en) * | 2014-05-26 | 2016-12-07 | 韦增机械(佛山高明)有限公司 | Synchronous operated circular knitting machine can be realized |
| CN105442168A (en) * | 2015-11-04 | 2016-03-30 | 佛山市晋新机械有限公司 | Circular knitting machine and interchange positioning device for single-face jacquard lower needle cylinder and double-face jacquard lower needle cylinder of circular knitting machine |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant |