CN203998206U - Car dumper system is with efficiently freezing coal Loosen machine - Google Patents
Car dumper system is with efficiently freezing coal Loosen machine Download PDFInfo
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- CN203998206U CN203998206U CN201420505613.6U CN201420505613U CN203998206U CN 203998206 U CN203998206 U CN 203998206U CN 201420505613 U CN201420505613 U CN 201420505613U CN 203998206 U CN203998206 U CN 203998206U
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- auger
- drilling rod
- actuating device
- car dumper
- upper brace
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Abstract
Car dumper system is with efficiently freezing coal Loosen machine, comprise framed structure, walking rails, auger mechanism, the anchor fitting of delaying unloading, shock absorber and cable handler, framed structure comprises upper brace, supporting leg and bottom girder, four walking wheels are arranged on respectively the end, front and back of two foundation beams, walking rails is arranged along being parallel to truck track both sides, shock absorber is arranged on walking rails two ends and bottom girder two ends, the anchor fitting of delaying unloading is that Electrohydraulic push rod drives, it is outside that cable handler is arranged on a side walking rails, auger mechanism comprises auger jacking system and auger device, freeze coal Loosen machine by control system controlling run.Beneficial effect: efficiency is high; Compact conformation, operates steadily, lightweight, and cost is low, easy to maintenance; Automatization level is high, and can match with existing car dumper system, improves truck transport efficacy; Actuating device is installed and is changed easily; Do not need Hydraulic Station; Can reduce and spread the material falling earthward.
Description
Technical field
The utility model belongs to the truck technical field of unloading, and relates in particular to truck and freezes coal Loosen machine.
Background technology
The coal charge easy freezing of north of china in winter truck transportation, therefore, freezing that coal unloads winter is technical issues that need to address.The method solving in prior art has three kinds: the one, and artificial solution, the 2nd, special defrozing silo is set and thaws, the 3rd, loosening with mechanical means.The deficiency of three kinds of methods of prior art is: manually solve, need to drop into a large amount of manpower and materials, unload vehicle speed slow, the railway carriage residence time is long, also has the spiral of employing to unload or excavator unloading, but because not fixing truck position, in the process of unloading, vehicle easily moves, and the material after unloading cannot be discharged into belt feeder smoothly, can not form continuous discharge, effect is all undesirable, and operating efficiency is low; Defrozing silo thaws, and cost is high, thawing time is long, the efficiency of unloading is low; And Chang Yin insufficient material lumpiness that causes of thawing is large, occurs material jam accident; Mechanical means is loosening, and the Loosen machine efficiency of prior art is lower, cannot match with existing tipper unloading system.
Summary of the invention
The purpose of this utility model is to develop a kind of car dumper system with efficiently freezing coal Loosen machine, can efficiently mate with existing car dumper system, solves the problem that prior art exists.
The purpose of this utility model is achieved through the following technical solutions: car dumper system is with efficiently freezing coal Loosen machine, comprise framed structure, walking rails, auger mechanism, the anchor fitting of delaying unloading, shock absorber and cable handler, it is characterized in that: described framed structure comprises upper brace, supporting leg and bottom girder, described upper brace is fixedly connected with and forms with four crossbeams by two longerons, upper brace is fixedly connected on four supporting leg tops, two foundation beams are fixedly connected on the bottom of supporting leg, every foundation beam is connected with two supporting legs, the longeron of bottom girder and upper brace is up and down to be arranged, four walking wheels are arranged on respectively the end, front and back of two foundation beams, wherein two of one end walking wheels are driving wheel, the other end be flower wheel, driving wheel is connected with travel driving unit, described walking rails is along being parallel to truck track both sides layout, and four walking wheels are placed in respectively on walking rails, can move along walking rails, described shock absorber comprises the buffering block that is arranged on walking rails two ends and the buffer component that is arranged on bottom girder two ends, the driver train of the described anchor fitting of delaying unloading is Electrohydraulic push rod, and the anchor fitting of delaying unloading is installed the both ends of the crossbeam of upper brace, is positioned at the side board correspondence position with truck, it is outside that described cable handler is arranged on a side walking rails, cable coaster and cable bracket, consists of, described auger mechanism comprises auger jacking system and auger device, described auger device comprises drilling rod, drilling rod actuating device, connect box and pulley, drilling rod is connected with drilling rod actuating device and is arranged on connect box, pulley be arranged on connect box with auger jacking system on the side being connected, described auger jacking system is arranged on the crossbeam of upper brace, auger jacking system comprises lifting drive, pin tooth driving device and slide rail, slide rail is vertically fixed on the crossbeam of upper brace, the pulley of auger device is placed in slide rail, and the connect box of auger device is connected with lifting drive by pin tooth driving device, travel driving unit, Electrohydraulic push rod, drilling rod actuating device and lifting drive are connected with power supply by connecting cable, and connecting cable is placed on cable handler, travel driving unit, Electrohydraulic push rod, drilling rod actuating device and lifting drive are by control system controlling run.
Car dumper system described in the utility model, with efficiently freezing coal Loosen machine, is characterized in that: described control system comprises manually to be controlled or is automatically controlled by system program at hands-operation platform.
Car dumper system described in the utility model, with efficiently freezing coal Loosen machine, is characterized in that: described travel driving unit, drilling rod actuating device and lifting drive are three-in-one actuating device.
Car dumper system described in the utility model is with efficiently freezing coal Loosen machine, it is characterized in that: described auger mechanism is comprised of quadruplet, Mei Tao auger mechanism comprises three cover drilling rods and drilling rod actuating device, every cover drilling rod and drilling rod actuating device are arranged on a connect box, and three cover drilling rods and drilling rod actuating device are evenly arranged on upper brace crossbeam.
Car dumper system described in the utility model, with efficiently freezing coal Loosen machine, is characterized in that: the helical of described auger device is interrupted structure helical.
Car dumper system described in the utility model, with efficiently freezing coal Loosen machine, is characterized in that: described pin tooth driving device is connected with lifting drive by fluid coupling.
Car dumper system of the present utility model is with efficiently freezing coal Loosen machine with tipper unloading system while being used in conjunction with, and it is arranged in into before the car puller of car end.
Car dumper system with the operation process that efficiently freezes coal Loosen machine is: car puller traction permutation loaded vehicle is to clip wheel device position, clip wheel device clamps, car dumper system moves to the first segment railway carriage first half that clip wheel device position is at a stop and stops with efficiently freezing coal Loosen machine, the anchor fitting of delaying unloading action is delayed unloading, auger device starts, auger jacking system starts simultaneously, by pin tooth driving device, makes auger device slow decreasing, freezes the loosening operation of coal; Drop to after desired depth, auger device reversion, auger jacking system reversion simultaneously, carries out lifting operation, rises to after predetermined altitude fixing; The anchor fitting of delaying unloading is regained, and freezes coal Loosen machine and moves the latter half that so far saves railway carriage and stop, and that carries out next circulation freezes the loosening operation of coal.One joint railway carriage needs 2 working cycle, needs altogether about 5 minutes.After circulation completes, car puller draws next joint railway carriage to clip wheel device and fixes, and next circulation starts.
Compared with prior art, the utlity model has following beneficial effect:
(1) efficiency is high;
(2) compact conformation, lightweight, cost is low, easy to maintenance;
(3) automatization level is high, and can match with existing car dumper system, improves truck transport efficacy.
(4) Loosen machine of the present utility model three-in-one actuating device used, compact conformation, operates steadily, and keeps in repair easyly, installs and changes easily.
(5) anchor fitting of delaying unloading is used Electrohydraulic push rod, does not need Hydraulic Station.
(6) helical of auger device adopts interrupted structure, makes to creep into take surperficial inventory out of behind material inside and reduce, and has reduced and has spread the material falling earthward.
(7) pin tooth driving device is equipped with fluid coupling, in auger device decline working process, and effective protected key toothing.
Accompanying drawing explanation
Fig. 1 is that car dumper system of the present utility model is with efficiently freezing coal Loosen machine front elevational schematic
Fig. 2 is that car dumper system of the present utility model is with efficiently freezing coal Loosen machine schematic top plan view
Fig. 3 is that car dumper system of the present utility model is looked schematic diagram with efficiently freezing a coal Loosen machine left side
Fig. 4 is auger device partial schematic diagram
Fig. 5 is auger jacking system partial schematic diagram
In figure: 1, upper brace, 2, supporting leg, 3, bottom girder, 4, running gear, 5, track out of shape, 6, auger device, 6.1 drilling rods, 6.2, drilling rod actuating device, 6.3, connect box, 6.4, pulley, 7, auger jacking system, 7.1, lifting drive, 7.2, pin tooth driving device, 7.3, slide rail, 8, the anchor fitting of delaying unloading, 9, shock absorber, 10, cable handler, 11, railway carriage.
The specific embodiment
Below in conjunction with drawings and Examples, the utility model is further described.
The car dumper system of embodiment comprises framed structure with efficiently freezing coal Loosen machine, walking rails 5, auger mechanism, the anchor fitting 8 of delaying unloading, shock absorber 9 and cable handler 10, framed structure comprises upper brace 1, supporting leg 2 and bottom girder 3, upper brace 1 is fixedly connected with and forms with four crossbeams by two longerons, upper brace 1 is fixedly connected on four supporting leg 2 tops, two foundation beams 3 are fixedly connected on the bottom of supporting leg 2, every foundation beam 3 is connected with two supporting legs 2, bottom girder 3 is layout up and down with the longeron of upper brace 1, four walking wheels are arranged on respectively the end, front and back of two foundation beams 3, wherein two of one end walking wheels are driving wheel, the other end be flower wheel, driving wheel is connected with travel driving unit, walking rails 5 is along being parallel to truck track both sides layout, and four walking wheels are placed in respectively on walking rails 5, can move along walking rails 5, shock absorber 9 comprises the buffering block that is arranged on walking rails 5 two ends and the buffer component that is arranged on bottom girder 3 two ends, the driver train of anchor fitting 8 of delaying unloading is Electrohydraulic push rods, and the both ends that the anchor fitting 8 of delaying unloading is installed the crossbeam of upper braces 1, are positioned at the side board correspondence position with road open-top car, cable handler 10 is arranged on side walking rails 5 outsides, cable coaster and cable bracket, consists of, auger mechanism comprises auger jacking system 7 and auger device 6, auger device 6 comprises drilling rod 6.1, drilling rod actuating device 6.2, connect box 6.3 and pulley 6.4, drilling rod 6.1 is connected with drilling rod actuating device 6.2 and is arranged on connect box 6.3, pulley 6.4 be arranged on connect box 6.3 with auger jacking system 7 on the side being connected, the helical of auger device 6 is interrupted structure helical, auger jacking system 7 is arranged on the crossbeam of upper brace 1, auger jacking system 7 comprises lifting drive 7.1, pin tooth driving device 7.2 and slide rail 7.3, slide rail 7.3 is vertically fixed on the crossbeam of upper brace 1, the pulley 6.4 of auger device 6 is placed in slide rail 7.3, the connect box 6.3 of auger device 6 is connected with lifting drive 7.1 by pin tooth driving device 7.2, and pin tooth driving device is connected with lifting drive by fluid coupling, auger mechanism is comprised of quadruplet, Mei Tao auger mechanism comprises three cover drilling rods 6.1 and drilling rod actuating device 6.2, three cover drilling rods 6.1 and drilling rod actuating device 6.2 are arranged on a connect box 6.3, and three cover drilling rods 6.1 and drilling rod actuating device 6.2 are evenly arranged on upper brace 1 crossbeam, travel driving unit, Electrohydraulic push rod, drilling rod actuating device 6.2 and lifting drive 7.1 are connected with power supply by connecting cable, and connecting cable is placed on cable handler 10, travel driving unit, Electrohydraulic push rod, drilling rod actuating device 6.2 and lifting drive 7.1 are by control system controlling run.Control system comprises manually to be controlled and is automatically controlled by system program at hands-operation platform.Travel driving unit, drilling rod actuating device 6.2 and lifting drive 7.1 are three-in-one actuating device.
Claims (6)
1. car dumper system is with efficiently freezing coal Loosen machine, comprise framed structure, walking rails (5), auger mechanism, the anchor fitting (8) of delaying unloading, shock absorber (9) and cable handler (10), it is characterized in that: described framed structure comprises upper brace (1), supporting leg (2) and bottom girder (3), described upper brace (1) is fixedly connected with and forms with four crossbeams by two longerons, upper brace (1) is fixedly connected on four supporting legs (2) top, two foundation beams (3) are fixedly connected on the bottom of supporting leg (2), every foundation beam (3) is connected with two supporting legs (2), bottom girder (3) is layout up and down with the longeron of upper brace (1), four walking wheels are arranged on respectively the end, front and back of two foundation beams (3), wherein two of one end walking wheels are driving wheel, the other end be flower wheel, driving wheel is connected with travel driving unit, described walking rails (5) is along being parallel to truck track both sides layout, and four walking wheels are placed in respectively walking rails (5) above, can be mobile along walking rails (5), described shock absorber (9) comprises the buffering block that is arranged on walking rails (5) two ends and the buffer component that is arranged on bottom girder (3) two ends, the driver train of the described anchor fitting of delaying unloading (8) is Electrohydraulic push rod, and the anchor fitting of delaying unloading (8) is installed the both ends of the crossbeam of upper brace (1), is positioned at the side board correspondence position with road open-top car, described cable handler (10) is arranged on side walking rails (5) outside, cable coaster and cable bracket, consists of, described auger mechanism comprises auger jacking system (7) and auger device (6), described auger device (6) comprises drilling rod (6.1), drilling rod actuating device (6.2), connect box (6.3) and pulley (6.4), drilling rod (6.1) is connected with drilling rod actuating device (6.2) and to be arranged on connect box (6.3) upper, pulley (6.4) be arranged on connect box (6.3) with auger jacking system (7) on the side being connected, described auger jacking system (7) is arranged on the crossbeam of upper brace (1), auger jacking system (7) comprises lifting drive (7.1), pin tooth driving device (7.2) and slide rail (7.3), slide rail (7.3) is vertically fixed on the crossbeam of upper brace (1), the pulley (6.4) of auger device (6) is placed in slide rail (7.3), and the connect box (6.3) of auger device (6) is connected with lifting drive (7.1) by pin tooth driving device (7.2), travel driving unit, Electrohydraulic push rod, drilling rod actuating device (6.2) and lifting drive (7.1) are connected with power supply by connecting cable, and connecting cable is placed on cable handler (10), travel driving unit, Electrohydraulic push rod, drilling rod actuating device (6.2) and lifting drive (7.1) are by control system controlling run.
2. car dumper system, with efficiently freezing coal Loosen machine, is characterized in that according to claim 1: described control system comprises manually to be controlled or is automatically controlled by system program at hands-operation platform.
3. car dumper system, with efficiently freezing coal Loosen machine, is characterized in that according to claim 1: described travel driving unit, drilling rod actuating device (6.2) and lifting drive (7.1) are three-in-one actuating device.
According to claim 1 car dumper system with efficiently freezing coal Loosen machine, it is characterized in that: described auger mechanism is comprised of quadruplet, Mei Tao auger mechanism comprises three cover drilling rods (6.1) and drilling rod actuating device (6.2), it is upper that every cover drilling rod (6.1) and drilling rod actuating device (6.2) are arranged on a connect box (6.3), and three cover drilling rods (6.1) and drilling rod actuating device (6.2) are evenly arranged on upper brace (1) crossbeam.
5. car dumper system, with efficiently freezing coal Loosen machine, is characterized in that according to claim 1: the helical of described auger device (6) is interrupted structure helical.
6. car dumper system, with efficiently freezing coal Loosen machine, is characterized in that according to claim 1: described pin tooth driving device (7.2) is connected with lifting drive (7.1) by fluid coupling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420505613.6U CN203998206U (en) | 2014-09-02 | 2014-09-02 | Car dumper system is with efficiently freezing coal Loosen machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420505613.6U CN203998206U (en) | 2014-09-02 | 2014-09-02 | Car dumper system is with efficiently freezing coal Loosen machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203998206U true CN203998206U (en) | 2014-12-10 |
Family
ID=52038240
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420505613.6U Withdrawn - After Issue CN203998206U (en) | 2014-09-02 | 2014-09-02 | Car dumper system is with efficiently freezing coal Loosen machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203998206U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104192592A (en) * | 2014-09-02 | 2014-12-10 | 大连华锐重工集团股份有限公司 | Efficient frozen coal loosening machine for tippler system |
-
2014
- 2014-09-02 CN CN201420505613.6U patent/CN203998206U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104192592A (en) * | 2014-09-02 | 2014-12-10 | 大连华锐重工集团股份有限公司 | Efficient frozen coal loosening machine for tippler system |
| CN104192592B (en) * | 2014-09-02 | 2016-03-23 | 大连华锐重工集团股份有限公司 | Car dumper system is with efficiently freezing coal Loosen machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141210 Effective date of abandoning: 20160323 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |