CN203993099U - Planer-type three station leaf spring processing unit (plant)s - Google Patents
Planer-type three station leaf spring processing unit (plant)s Download PDFInfo
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- CN203993099U CN203993099U CN201420426555.8U CN201420426555U CN203993099U CN 203993099 U CN203993099 U CN 203993099U CN 201420426555 U CN201420426555 U CN 201420426555U CN 203993099 U CN203993099 U CN 203993099U
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- rack platform
- leaf spring
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Abstract
The utility model relates to a kind of leaf spring processing unit (plant), be particularly related to a kind of planer-type three station leaf spring processing unit (plant)s, belong to leaf springs of car and manufacture field, comprise portal frame, in portal frame, set gradually trimming station, rush stomidium station and press-bending station, trimming station, rush stomidium station and press-bending station homonymy respectively correspondence the first rack platform is set, the second rack platform and the 3rd rack platform, on the first rack platform, lay the roll shaft being connected with drive unit, its front end is provided with lateral locator, the second rack platform, the 3rd rack platform front end is equipped with front support locator, its rear end is equipped with rear support locator, one robot is arranged on portal frame one side, its mechanical arm effective range laterally covers the first rack platform, the second rack platform and the 3rd rack platform.The utility model can be realized the trimming of leaf spring reed, pressure bag pressure groove, rush the automation process of stomidium, press-bending, reduces labor strength, enhances productivity.
Description
Technical field
The utility model relates to a kind of leaf spring processing unit (plant), and particularly a kind of planer-type three station leaf spring processing unit (plant)s belong to leaf springs of car and manufacture field.
Background technology
Leaf spring is the important damping means of automobile, is widely used in the vehicles such as offroad vehicle, business card, truck.At present, in leaf spring industry, the processing of Few Leaf Spring cannot realize full automation.In existing reed process, trimming, press bag pressure groove, rush the technical process such as stomidium, press-bending, all need human assistance to transport reed between each station, labor strength is large, working (machining) efficiency is low, turn around time is long, and has hindered the full-automation of leaf spring integral production line process, has seriously restricted production efficiency.
Utility model content
According to above the deficiencies in the prior art, technical problem to be solved in the utility model is: a kind of planer-type three station leaf spring processing unit (plant)s are provided, realize the trimming of leaf spring reed, press bag pressure groove, rush the automation process of stomidium, press-bending, reduce labor strength, enhance productivity.
Planer-type three station leaf spring processing unit (plant)s described in the utility model, comprise portal frame, in portal frame, set gradually trimming station, rush stomidium station and press-bending station, trimming station, rush stomidium station and press-bending station homonymy respectively correspondence the first rack platform is set, the second rack platform and the 3rd rack platform, on the first rack platform, lay the roll shaft being connected with drive unit, its front end is provided with lateral locator, the second rack platform, the 3rd rack platform front end is equipped with front support locator, its rear end is equipped with rear support locator, one robot is arranged on portal frame one side, its mechanical arm effective range laterally covers the first rack platform, the second rack platform and the 3rd rack platform.
Trimming station can carry out the trimming of leaf spring reed, rushes stomidium station reed is rushed stomidium or presses bag pressure groove, and press-bending station carries out the press-bending of reed.By being set, robot matches with the first rack platform, the second rack platform and the 3rd rack platform, make mechanical arm can arrive at three rack platforms, by the action of mechanical arm, reed can be moved between three rack platforms, thereby realize reed moves automatically between three stations, by control system, control the action of three stations, realize automatic job.The first rack platform by roll shaft can make reed by last operation automated movement to trimming station, lateral locator carries out located lateral, ensure the accuracy of cutting, the second rack platform and the 3rd rack platform play a part to support and location to reed by front support locator, rear support locator simultaneously, ensure the automatic process of reed.
The first described rack platform rear end is provided with main stopping means, main stopping means comprises travelling carriage, cylinder is housed on travelling carriage, on cylinder front end cylinder bar, top board is housed, travelling carriage bottom is provided with slide block, slide block is slidably connected with the slide rail that is arranged on the first rack platform one side, travelling carriage one side connects a leading screw driving by drive motors, promote top board by cylinder, leaf spring reed is carried out longitudinal spacing, ensure steadily carrying out of processing, due to the length difference of different product reed, order about travelling carriage vertically moving along the first rack platform by leading screw, thereby adapt to the processing of different product.
First roll shaft two ends of described close main stopping means end are equipped with gear, all the other roll shafts are all provided with gear in same one end, first roll shaft is one end gear connecting drive device wherein, and other end gear is connected with the gear homonymy of all the other roll shafts by chain, realizes the synchronization action of all roll shafts.
Described lateral locator is provided with four locating detents, and four locating detents distribute along the first rack platform lateral symmetry, in the middle of four locating detents are stuck in reed, avoids being offset.
Described the second rack platform, the 3rd rack platform rear end are equipped with auxiliary stopping means, auxiliary stopping means comprises auxiliary position-limited rack, on auxiliary position-limited rack, fix cylinder, on cylinder front end cylinder bar, jacking block is housed, auxiliary position-limited rack is arranged on the leading screw driving by drive motors, leading screw is arranged in the second rack platform, the 3rd rack platform, promote jacking block by cylinder, leaf spring is carried out longitudinal spacing, ensure steadily carrying out of processing, can directly move auxiliary stopping means by leading screw, adapt to different product lengths.
Described front support locator, the gripper shoe that rear support locator comprises the center of being arranged on, gripper shoe bilateral symmetry arranges two locating detents, locating detent lower end is hinged on bearing pin, by two groups of gripper shoes, reed is steadily placed on the second rack platform or the 3rd rack platform, and locating detent rotates around bearing pin, in the time of outside rotation, locating detent unclamps, and can take off or put into reed, in the time of inside rotation, locating detent fastening reed, plays the effect of location.
Described trimming station, the working depth position that rushes stomidium station and press-bending station laterally communicate, trimming station, rush stomidium station and press-bending station one side is equipped with upper sensor, lower sensor and rule, upper sensor, lower sensor connect controls handwheel, by the height of upper sensor, lower sensor control folding mould, three station working depths communicate, directly translation reed.
When work, drive unit drive roller shaft is rotated, reed enters the first rack platform by last operation, and automatically enter in shaving die, lateral locator laterally clamps reed, drive motors drives leading screw to rotate, make main stopping means move to correspondence position, cylinder promotes top board reed rear end is blocked, carry out the fine setting of position simultaneously, carry out trimming, after trimming completes, main stopping means and lateral locator are opened, robot manipulation's machinery arm captures reed, reed is moved on the second rack platform, by front support locator, rear support locator supporting spring and carry out laterally clamping location, drive motors drives auxiliary stopping means to move by leading screw, by air cylinder driven jacking block, reed rear end is blocked, rush stomidium or press bag pressure groove, after completing, auxiliary stopping means and front support locator, rear support locator is opened, reed is moved to the 3rd rack platform by mechanical arm, front support locator on the 3rd rack platform, rear support locator, auxiliary stopping means moves successively, the processing of bending, after machining, by mechanical arm, reed is transported to subsequent processing, complete automatic process.
Compared with prior art, the beneficial effect the utlity model has is:
This planer-type three station leaf spring processing unit (plant)s move on the first rack platform, the second rack platform and the 3rd rack platform by the mechanical arm of control, realize reed at trimming station, rush the automatic conversion between stomidium station and press-bending station, realize the horizontal and longitudinal register of reed by the first rack platform, the second rack platform and the 3rd rack platform, realize reed trimming, press bag pressure groove, rush the automation process of stomidium, press-bending, reduce labor strength, enhance productivity.
Brief description of the drawings
Fig. 1 is the utility model top view;
Fig. 2 is the utility model front view;
Fig. 3 is front support locator or rear support locator structure schematic diagram.
In figure: 1, portal frame; 2, trimming station; 3, rush stomidium station; 4, press-bending station; 5, front support locator; 6, the 3rd rack platform; 7, robot; 8, rear support locator; 9, jacking block; 10, cylinder; 11, leading screw; 12, drive motors; 13, mechanical arm; 14, the second rack platform; 15, travelling carriage; 16, slide block; 17, top board; 18, roll shaft; 19, slide rail; 20, the first rack platform; 21, lateral locator; 22, control handwheel; 23, lower sensor; 24, rule; 25, upper sensor; 26, locating detent; 27, bearing pin; 28, gripper shoe.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment of the present utility model is described further.
As shown in Fig. 1～2, this planer-type three station leaf spring processing unit (plant)s comprise portal frame 1, in portal frame 1, set gradually trimming station 2, rush stomidium station 3 and press-bending station 4, trimming station 2 is equipped with shaving die, rushing stomidium station 3 is equipped with and rushes stomidium mould or press bag pressure groove mould, press-bending station 4 is equipped with bending die, three equal connecting fluid pressure devices of station, and the working depth position of three stations laterally communicates, trimming station 2, rush stomidium station 3 and press-bending station 4 one sides are equipped with upper sensor 25, lower sensor 23 and rule 24, upper sensor 25, lower sensor 23 connects controls handwheel 22, by controlling handwheel 22 capable of regulating upper sensors 25, the position of lower sensor 23, thereby control the height of folding mould.
Trimming station 2, rush stomidium station 3 and press-bending station 4 homonymies respectively correspondence the first rack platform 20 is set, the second rack platform 14 and the 3rd rack platform 6, on the first rack platform 20, lay the roll shaft 18 being connected with drive unit, its front end is provided with lateral locator 21, its rear end is provided with main stopping means, main stopping means comprises travelling carriage 15, cylinder 10 is housed on travelling carriage 15, on cylinder 10 front end cylinder bars, top board 17 is housed, travelling carriage 15 bottoms are provided with slide block 16, slide block 16 is slidably connected with the slide rail 19 that is arranged on the first rack platform 20 1 sides, travelling carriage 15 1 sides connect a leading screw driving by drive motors 12 11.First roll shaft 18 two ends near main stopping means end are equipped with gear, and all the other roll shafts 18 are all provided with gear in same one end, wherein one end gear connecting drive device of first roll shaft 18, and other end gear is connected with the gear homonymy of all the other roll shafts 18 by chain.The second rack platform 14, the 3rd rack platform 6 front ends are equipped with front support locator 5, its rear end is equipped with rear support locator 8, rear support locator 8 rear ends connect auxiliary stopping means, auxiliary stopping means comprises auxiliary position-limited rack, on auxiliary position-limited rack, fix cylinder 10, on cylinder 10 front end cylinder bars, jacking block 9 is housed, auxiliary position-limited rack is arranged on the leading screw 11 driving by drive motors 12, and leading screw 11 is arranged in the second rack platform 14, the 3rd rack platform 6.Portal frame 1 one sides are provided with robot 7, and mechanical arm 13 effective ranges of robot 7 laterally cover the first rack platform 20, the second rack platform 14 and the 3rd rack platform 6.
As shown in Figure 3, front support locator 5 or rear support locator 8 comprise the gripper shoe 28 at the center of being arranged on, gripper shoe 28 upper end bending section levels, and gripper shoe 28 bilateral symmetry arrange two locating detents 26, and locating detent 26 lower ends are hinged on bearing pin 27.Lateral locator 21 is provided with 26, four locating detents 26 of four locating detents and distributes along the first rack platform 20 lateral symmetry, and, only there are four locating detents 26 to exceed roll shaft 18 upper surfaces.
The course of work:
When work, drive unit drive roller shaft 18 is rotated, reed enters the first rack platform 20 by last operation, and automatically enter in shaving die, lateral locator 21 laterally clamps reed, drive motors 12 drives leading screw 11 to rotate, make main stopping means move to correspondence position, cylinder 10 promotes top board 17 reed rear end is blocked, carry out the fine setting of position simultaneously, carry out trimming, after trimming completes, main stopping means and lateral locator 21 are opened, robot 7 arm 13 of operating machine captures reed, reed is moved on the second rack platform 14, by front support locator 5, rear support locator 8 supporting springs and carry out laterally clamping location, drive motors 12 drives auxiliary stopping means to move by leading screw 11, drive jacking block 9 that reed rear end is blocked by cylinder 10, rush stomidium or press bag pressure groove, after completing, auxiliary stopping means and front support locator 5, rear support locator 8 is opened, reed is moved to the 3rd rack platform 6 by mechanical arm 13, front support locator 5 on the 3rd rack platform 6, rear support locator 8, auxiliary stopping means moves successively, the processing of bending, after machining, by mechanical arm 13, reed is transported to subsequent processing, complete automatic process.
Claims (7)
1. planer-type three station leaf spring processing unit (plant)s, comprise portal frame (1), it is characterized in that: in portal frame (1), set gradually trimming station (2), rush stomidium station (3) and press-bending station (4), trimming station (2), rush stomidium station (3) and press-bending station (4) homonymy respectively correspondence the first rack platform (20) is set, the second rack platform (14) and the 3rd rack platform (6), the upper roll shaft (18) being connected with drive unit of laying of the first rack platform (20), its front end is provided with lateral locator (21), the second rack platform (14), the 3rd rack platform (6) front end is equipped with front support locator (5), its rear end is equipped with rear support locator (8), one robot (7) is arranged on portal frame (1) one side, its mechanical arm (13) effective range laterally covers the first rack platform (20), the second rack platform (14) and the 3rd rack platform (6).
2. planer-type three station leaf spring processing unit (plant)s according to claim 1, it is characterized in that: described the first rack platform (20) rear end is provided with main stopping means, main stopping means comprises travelling carriage (15), cylinder (10) is housed on travelling carriage (15), on cylinder (10) front end cylinder bar, top board (17) is housed, travelling carriage (15) bottom is provided with slide block (16), slide block (16) is slidably connected with the slide rail (19) that is arranged on the first rack platform (20) one sides, travelling carriage (15) one sides connect a leading screw (11) driving by drive motors (12).
3. planer-type three station leaf spring processing unit (plant)s according to claim 2, it is characterized in that: first roll shaft (18) two ends near described main stopping means end are equipped with gear, all the other roll shafts (18) are all provided with gear in same one end, wherein one end gear connecting drive device of first roll shaft (18), other end gear is connected with the gear homonymy of all the other roll shafts (18) by chain.
4. according to the planer-type three station leaf spring processing unit (plant)s described in claim 1,2 or 3, it is characterized in that: described lateral locator (21) is provided with four locating detents (26), four locating detents (26) distribute along the first rack platform (20) lateral symmetry.
5. planer-type three station leaf spring processing unit (plant)s according to claim 1, it is characterized in that: described the second rack platform (14), the 3rd rack platform (6) rear end are equipped with auxiliary stopping means, auxiliary stopping means comprises auxiliary position-limited rack, on auxiliary position-limited rack, fix cylinder (10), on cylinder (10) front end cylinder bar, jacking block (9) is housed, it is upper that auxiliary position-limited rack is arranged on the leading screw (11) driving by drive motors (12), and leading screw (11) is arranged in the second rack platform (14), the 3rd rack platform (6).
6. planer-type three station leaf spring processing unit (plant)s according to claim 1 or 5, it is characterized in that: described front support locator (5), the gripper shoe (28) that rear support locator (8) comprises the center of being arranged on, gripper shoe (28) bilateral symmetry arranges two locating detents (26), and locating detent (26) lower end is hinged on bearing pin (27).
7. planer-type three station leaf spring processing unit (plant)s according to claim 1, it is characterized in that: described trimming station (2), the working depth position that rushes stomidium station (3) and press-bending station (4) laterally communicate, trimming station (2), rush stomidium station (3) and press-bending station (4) one sides are equipped with upper sensor (25), lower sensor (23) and rule (24), upper sensor (25), lower sensor (23) connect controls handwheel (22).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420426555.8U CN203993099U (en) | 2014-07-30 | 2014-07-30 | Planer-type three station leaf spring processing unit (plant)s |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420426555.8U CN203993099U (en) | 2014-07-30 | 2014-07-30 | Planer-type three station leaf spring processing unit (plant)s |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203993099U true CN203993099U (en) | 2014-12-10 |
Family
ID=52033162
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420426555.8U Expired - Fee Related CN203993099U (en) | 2014-07-30 | 2014-07-30 | Planer-type three station leaf spring processing unit (plant)s |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203993099U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112542A (en) * | 2016-07-13 | 2016-11-16 | 宁波高格汽车装备有限公司 | A kind of sawing polishing boring special purpose device of leaf springs of car |
| CN109261844A (en) * | 2018-10-16 | 2019-01-25 | 山东森德数控机械有限公司 | Leading arm automatic moulding machine |
-
2014
- 2014-07-30 CN CN201420426555.8U patent/CN203993099U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106112542A (en) * | 2016-07-13 | 2016-11-16 | 宁波高格汽车装备有限公司 | A kind of sawing polishing boring special purpose device of leaf springs of car |
| CN109261844A (en) * | 2018-10-16 | 2019-01-25 | 山东森德数控机械有限公司 | Leading arm automatic moulding machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141210 Termination date: 20210730 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |