CN203991035U - A kind of spraying all-in-one - Google Patents
A kind of spraying all-in-one Download PDFInfo
- Publication number
- CN203991035U CN203991035U CN201420351040.6U CN201420351040U CN203991035U CN 203991035 U CN203991035 U CN 203991035U CN 201420351040 U CN201420351040 U CN 201420351040U CN 203991035 U CN203991035 U CN 203991035U
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- CN
- China
- Prior art keywords
- slide rail
- paint
- spraying
- room
- process chamber
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Abstract
The utility model discloses a kind of spraying all-in-one, comprise successively from top to bottom air purifying room, workpiece installation room, process chamber and electric installation room spray paint; The top of described air purifying room is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter, and described high efficiency particulate air filter separates air purifying room and workpiece installation room, described in the process chamber that sprays paint be provided with exhaust system.The utility model volume is little, and power is little, saves the energy, saves floor space, reduces use cost, improves yield; Be applicable to a small amount of various product and spray paint, use flexibly, colour changing is convenient.
Description
Technical field
The utility model relates to paint spraying apparatus field, is specifically related to a kind of spraying all-in-one.
Background technology
Existing spray booth size is 2500*3000mm, also will add separately five axle reciprocating engines, and general power is 15KW, and floor space is large, wastes energy, and production cost is high.And the conveyer mechanism of spray booth below can only, towards a direction transmission product, that is to say that product can only enter from a side, sends from opposite side.Manipulator in existing spray booth can only move in X-axis, but can not in Y direction, move.And spray booth underaction, can only be applicable to large batch of product and spray paint, as fruit product lot number is many, quantity is few, just need to constantly change paint, and this large-scale spray booth cannot meet the needs of production.
Therefore the deficiency that my department exists for prior art is improved and is optimized.
Utility model content
For solving the problems of the technologies described above, we propose a kind of spraying all-in-one, reach and save floor occupying area, and colour changing is convenient, is applicable to the object that a small amount of various product sprays paint.
For achieving the above object, the technical solution of the utility model is as follows:
A spraying all-in-one, comprises air purifying room, workpiece installation room, process chamber and electric installation room spray paint from top to bottom successively;
The top of described air purifying room is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter, and described high efficiency particulate air filter separates air purifying room and workpiece installation room, described in the process chamber that sprays paint be provided with exhaust system;
In described workpiece installation room, be provided with support, described support level direction is provided with slide rail pedestal a, slide rail pedestal a is provided with slide rail a, slide rail a is provided with slide block a, on slide block a, be vertically provided with slide rail pedestal b, slide rail pedestal b is provided with slide rail b, and slide rail b is provided with slide block b, and slide block b can drive the paint spraying system on it to move on slide rail b;
Described paint spraying system comprises pumping and spray gun, and described spray gun is fixed on slide rail pedestal b by installation shaft; Described slide rail pedestal b is perpendicular to slide rail pedestal a; Slide rail a provides power by the servomotor a in synchronous pulley driving mechanism a, and slide rail b provides power by the servomotor b in synchronous pulley driving mechanism b;
The described process chamber that sprays paint comprise be located at middle and upper part paint spray booth, be located at paint spray booth outside waterfall booth, be located at the induction system of below, paint spray booth and be located at the reservoir chamber of induction system below; The sidewall of described waterfall booth is provided with water receiver, and described reservoir chamber is provided with water pump and draining valve, and described water pump is connected by pipeline with water receiver;
One side outside of described paint spray booth is provided with screened room, is provided with the first side door between screened room and paint spray booth, and the relative opposite side in described paint spray booth is provided with the second side door;
Described induction system comprises conveyer mechanism and is placed in the loading travel mechanism on conveyer mechanism; Described loading travel mechanism comprises pallet and rotating mechanism, and described pallet is installed on rotating mechanism by fixed axis, and described rotating mechanism comprises angle dispenser and motor.
Preferably, described workpiece installation room is provided with transparent observation window.
Preferably, described waterfall booth comprises water curtain plate and deflector, and described deflector is located at the outer wall of paint spray booth, between described deflector and described water curtain plate, leaves gap.
Preferably, described slide rail pedestal a and slide rail pedestal b are aluminium alloy extrusions.
Preferably, the process chamber that sprays paint described in is provided with access hole.
Preferably, the below of water curtain plate in process chamber of spraying paint described in is provided with washing spraying system.
Preferably, the process chamber inwall that sprays paint described in is provided with lighting device.
Preferably, described conveyer mechanism can forward and reversed operation.
Compared with prior art, the utlity model has following advantage:
Volume is little, and power is little, saves the energy, saves floor space, reduces use cost, improves yield; Be applicable to a small amount of various product and spray paint, use flexibly, colour changing is convenient.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only an embodiment of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to this accompanying drawing other accompanying drawing.
Fig. 1 is the disclosed a kind of main TV structure schematic diagram that sprays all-in-one of the utility model embodiment 1;
Fig. 2 is the disclosed a kind of side-looking structural representation that sprays all-in-one of the utility model embodiment 1;
Fig. 3 is the disclosed a kind of plan structure schematic diagram that sprays all-in-one of the utility model embodiment 1.
The represented corresponding component title of numeral in figure:
1. the observation window 21. support 22. slide rail pedestal a23. slide rail a24. slide block a25. slide rail pedestal b26. slide rail b27. slide block b28. paint spraying system 28-1. pumping 28-2. spray gun 28-3. spray guns that air purifying room 11. high efficiency particulate air filter 2. workpiece installation rooms 20. are transparent are by installation shaft 3. process chamber 30. exhaust system 31. paint spray booth's 32. waterfall booth 32-1. water receiver 32-2. water curtain plate 32-3. deflector 32-4. washing spraying system 33. induction system 33-1. conveyer mechanism 33-2. loading travel mechanism 34. reservoir chamber 34-1. water pump 34-2. draining valve 35. access hole 36. lighting device 4. screened room 5. first side door 6. second side doors that spray paint
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only embodiment of the utility model, rather than whole embodiment.Embodiment based in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Below in conjunction with embodiment and the specific embodiment, the utility model is described in further detail.
Embodiment 1.
As Figure 1-3, a kind of spraying all-in-one, comprises air purifying room 1, workpiece installation room 2, process chamber 3 and electric installation room spray paint from top to bottom successively;
The top of air purifying room 1 is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter 11, and high efficiency particulate air filter 11 separates air purifying room 1 and workpiece installation room 2, and the process chamber 3 that sprays paint is provided with exhaust system 30;
Workpiece installation room 2 is provided with transparent observation window 20, wherein be provided with support 21, support 21 horizontal directions are provided with slide rail pedestal a22, slide rail pedestal a is provided with slide rail a23, slide rail a is provided with slide block a24, is vertically provided with slide rail pedestal b25 on slide block a, and slide rail pedestal b is provided with slide rail b26, slide rail b is provided with slide block b27, and slide block b can drive the paint spraying system 28 on it to move on slide rail b;
Paint spraying system 28 comprises pumping 28-1 and spray gun 28-2, and spray gun is fixed on slide rail pedestal b by installation shaft 28-3; Described slide rail pedestal b is perpendicular to slide rail pedestal a; Slide rail a provides power by the servomotor a in synchronous pulley driving mechanism a, and slide rail b provides power by the servomotor b in synchronous pulley driving mechanism b;
The process chamber 3 that sprays paint comprise be located at middle and upper part paint spray booth 31, be located at paint spray booth outside waterfall booth 32, be located at the induction system 33 of below, paint spray booth and be located at the reservoir chamber 34 of induction system below; The sidewall of described waterfall booth is provided with water receiver 32-1, and reservoir chamber 34 walls are provided with water pump 34-1 and draining valve 34-2, and water pump 34-1 is connected by pipeline with water receiver 32-1;
One side outside of paint spray booth 31 is provided with screened room 4, is provided with the first side door 5 between screened room 4 and paint spray booth 31, and the relative opposite side in described paint spray booth is provided with the second side door 6;
Induction system 33 comprises conveyer mechanism 33-1 and is placed in the 33-2 of loading travel mechanism on conveyer mechanism; The described loading 33-2 of travel mechanism comprises pallet and rotating mechanism, and described pallet is installed on rotating mechanism by fixed axis, and described rotating mechanism comprises angle dispenser and motor.
Waterfall booth 32 comprises water curtain plate 32-2 and deflector 32-3, and described deflector is located at the outer wall of paint spray booth, between described deflector and described water curtain plate, leaves gap, and current can pass through.In the described process chamber that sprays paint, the below of water curtain plate 32-2 is provided with washing spraying system 32-4.Can further remove paint particle remaining in air.
Described slide rail pedestal a and slide rail pedestal b are aluminium alloy extrusions.
The described process chamber 3 that sprays paint is provided with access hole 35.
Described process chamber 3 inwalls that spray paint are provided with lighting device 36, can conveniently observe the situation of spraying paint.
Special work system:
Water circulation system: water flows out from water receiver 32-1, flows along water curtain plate 32-2, while arriving gap, along deflector, flows downward, and flows in reservoir chamber, and the inwall of reservoir chamber is provided with water pump, water can be delivered in water receiver by pipeline, recycles; When the water in system need to be got rid of, by the draining valve on reservoir chamber, discharge.The object of water circulation system: absorption paint spray booth airborne unnecessary paint particle, makes these unnecessary particles few product surface that is attached to of trying one's best, the quality that improving product sprays paint.
Air circulation cleaning system: comprise the powered air-purifying system at air purifying room top, the high efficiency particulate air filter 11 of bottom and the exhaust system 30 that sprays paint on process chamber 3, this system is enough clean for guaranteeing the air of paint spraying system, airborne contaminant particle is few, the impurity that is attached to product surface is just few, thus improving product yield.
Operation principle:
Feature one: in the utility model, one has 5 movable axises, is respectively X, Y, Z, P and Q axle, wherein, X, Y, Z tri-axle rectilinear motions, P, Q axle are to rotatablely move.Can carry out comprehensive spraying paint to product, not stay dead angle.In Fig. 2, slide rail a is X-axis, and slide block a can slide on slide rail a; Slide rail b is Y-axis, and slide block b can slide up and down at slide rail b; Conveyer mechanism is Z axis, and loading travel mechanism can move back and forth on conveyer mechanism; The installation shaft of pallet is P axle, and pallet can rotate by installation shaft in loading travel mechanism; The installation shaft of spray gun is Q axle, and spray gun can rotate around installation shaft 28-3 on slide rail pedestal b, adjusts the angle of spraying paint.
Feature two: product can be realized homonymy turnover (traditional can only a side enter, and opposite side goes out) on conveyer mechanism.As shown in Figure 3, conveyer mechanism can be advanced to the right, also can advance left, i.e. reversible transmission.A pallet is advanced to the right from conveyer mechanism left side, enters screened room, enters paint spray booth's (C tray position) spray paint through the first side door; Spray paint after end, the former road of A pallet is returned.Same, B pallet is advanced left from conveyer mechanism right side, enters screened room, enters paint spray booth spray paint through the second side door; Spray paint after end, the former road of B pallet is returned.
Feature three: have revolution space.The contiguous paint spray booth of screened room and screened room forms can be for the space of pallet rotation.When pallet arrives insert space, the first side door keeps the state of opening, and paint spraying system is sprayed paint to product, general half-twist or 180 °, right-angled intersection spray four times or twice.
Compared with prior art, the utlity model has following advantage:
Volume is little, and power is little, saves the energy, saves floor space, reduces use cost, improves yield; Be applicable to a small amount of various product and spray paint, use flexibly, colour changing is convenient.
Above-described is only preferred embodiment of the present utility model; it should be pointed out that for the person of ordinary skill of the art, do not departing under the prerequisite of the utility model creation design; can also make some distortion and improvement, these all belong to protection domain of the present utility model.
Claims (8)
1. a spraying all-in-one, is characterized in that, comprises successively from top to bottom air purifying room, workpiece installation room, process chamber and electric installation room spray paint;
The top of described air purifying room is provided with powered air-purifying system, and bottom is provided with high efficiency particulate air filter, and described high efficiency particulate air filter separates air purifying room and workpiece installation room, described in the process chamber that sprays paint be provided with exhaust system;
In described workpiece installation room, be provided with support, described support level direction is provided with slide rail pedestal a, slide rail pedestal a is provided with slide rail a, slide rail a is provided with slide block a, on slide block a, be vertically provided with slide rail pedestal b, slide rail pedestal b is provided with slide rail b, and slide rail b is provided with slide block b, and slide block b can drive the paint spraying system on it to move on slide rail b;
Described paint spraying system comprises pumping and spray gun, and described spray gun is fixed on slide rail pedestal b by installation shaft; Described slide rail pedestal b is perpendicular to slide rail pedestal a; Slide rail a provides power by the servomotor a in synchronous pulley driving mechanism a, and slide rail b provides power by the servomotor b in synchronous pulley driving mechanism b;
The described process chamber that sprays paint comprise be located at middle and upper part paint spray booth, be located at paint spray booth outside waterfall booth, be located at the induction system of below, paint spray booth and be located at the reservoir chamber of induction system below; The sidewall of described waterfall booth is provided with water receiver, and described reservoir chamber is provided with water pump and draining valve, and described water pump is connected by pipeline with water receiver;
One side outside of described paint spray booth is provided with screened room, is provided with the first side door between screened room and paint spray booth, and the relative opposite side in described paint spray booth is provided with the second side door;
Described induction system comprises conveyer mechanism and is placed in the loading travel mechanism on conveyer mechanism; Described loading travel mechanism comprises pallet and rotating mechanism, and described pallet is installed on rotating mechanism by fixed axis, and described rotating mechanism comprises angle dispenser and motor.
2. a kind of spraying all-in-one according to claim 1, is characterized in that, described workpiece installation room is provided with transparent observation window.
3. a kind of spraying all-in-one according to claim 2, is characterized in that, described waterfall booth comprises water curtain plate and deflector, and described deflector is located at the outer wall of paint spray booth, between described deflector and described water curtain plate, leaves gap.
4. a kind of spraying all-in-one according to claim 3, is characterized in that, described slide rail pedestal a and slide rail pedestal b are aluminium alloy extrusions.
5. a kind of spraying all-in-one according to claim 4, is characterized in that, described in the process chamber that sprays paint be provided with access hole.
6. according to a kind of spraying all-in-one described in claim 3 or 5, it is characterized in that, described in the below of water curtain plate in process chamber of spraying paint be provided with washing spraying system.
7. a kind of spraying all-in-one according to claim 6, is characterized in that, described in the process chamber inwall that sprays paint be provided with lighting device.
8. a kind of spraying all-in-one according to claim 7, is characterized in that, described conveyer mechanism can forward and reversed operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420351040.6U CN203991035U (en) | 2014-06-27 | 2014-06-27 | A kind of spraying all-in-one |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420351040.6U CN203991035U (en) | 2014-06-27 | 2014-06-27 | A kind of spraying all-in-one |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203991035U true CN203991035U (en) | 2014-12-10 |
Family
ID=52031104
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420351040.6U Withdrawn - After Issue CN203991035U (en) | 2014-06-27 | 2014-06-27 | A kind of spraying all-in-one |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203991035U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195363A (en) * | 2014-06-27 | 2015-12-30 | 苏州互友工业设备有限公司 | Spraying integrated machine |
| CN105618307A (en) * | 2016-03-09 | 2016-06-01 | 佳马机械涂覆科技（苏州）有限公司 | Sprayer connecting moving mechanism for spraying equipment |
| CN107278166A (en) * | 2015-02-27 | 2017-10-20 | 杜尔***股份公司 | Separation equipment, separation module, recycling module and method for separating impurity in never purifying gas flow |
| CN108525919A (en) * | 2018-04-08 | 2018-09-14 | 无锡杰森表面处理设备有限公司 | The totally enclosed safety-type paint spraying machine of ascending manner |
-
2014
- 2014-06-27 CN CN201420351040.6U patent/CN203991035U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105195363A (en) * | 2014-06-27 | 2015-12-30 | 苏州互友工业设备有限公司 | Spraying integrated machine |
| CN107278166A (en) * | 2015-02-27 | 2017-10-20 | 杜尔***股份公司 | Separation equipment, separation module, recycling module and method for separating impurity in never purifying gas flow |
| CN107278166B (en) * | 2015-02-27 | 2020-03-20 | 杜尔***股份公司 | Separation device, separation module, recovery module and method for separating impurities from a raw gas stream |
| CN105618307A (en) * | 2016-03-09 | 2016-06-01 | 佳马机械涂覆科技（苏州）有限公司 | Sprayer connecting moving mechanism for spraying equipment |
| CN108525919A (en) * | 2018-04-08 | 2018-09-14 | 无锡杰森表面处理设备有限公司 | The totally enclosed safety-type paint spraying machine of ascending manner |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20141210 Effective date of abandoning: 20181123 |