CN203960314U - A kind of line ball wicking for wire rod hot tinning is crossed die device - Google Patents
A kind of line ball wicking for wire rod hot tinning is crossed die device Download PDFInfo
- Publication number
- CN203960314U CN203960314U CN201420368896.4U CN201420368896U CN203960314U CN 203960314 U CN203960314 U CN 203960314U CN 201420368896 U CN201420368896 U CN 201420368896U CN 203960314 U CN203960314 U CN 203960314U
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- China
- Prior art keywords
- line ball
- wire rod
- pinch roller
- support
- ball wicking
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 53
- 238000007790 scraping Methods 0.000 claims abstract description 29
- 238000004513 sizing Methods 0.000 claims abstract description 29
- 230000001105 regulatory effect Effects 0.000 claims description 12
- 239000000203 mixture Substances 0.000 claims description 10
- 238000000034 method Methods 0.000 abstract description 17
- 238000007747 plating Methods 0.000 abstract description 7
- 239000004744 fabric Substances 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- Treatment Of Fiber Materials (AREA)
Abstract
The utility model discloses a kind of line ball wicking for wire rod hot tinning and cross die device, comprise support, on support, be disposed with front guiding mechanism, line ball wicking mechanism, cross mould tin scraping sizing mechanism and rear guiding mechanism, line ball wicking mechanism is fixed on support by active grab.A kind of line ball wicking for wire rod hot tinning of the utility model is crossed die device, solved existing apparatus exists threading easily to adhere to tin liquor, the difficult adjusting of tin plating technique angle, the stuck problem of the easy thermal distortion of bearing in wire rod hot tinning process, simple and reliable for structure, the convenient tin plating technique angle that regulates, has guaranteed quality, efficiency, the stability of wire rod in hot tinning technological process and has greatly saved cost.
Description
Technical field
The utility model belongs to wire rod tinning stack technical field, is specifically related to a kind of line ball wicking for wire rod hot tinning and crosses die device.
Background technology
The use of tinned wire in wires and cables industry is very extensive, and according to existing zinc-plated production technique, wire rod is zinc-plated can be realized by plating or hot dip.Hot tinning has advantages of for eleetrotinplate that equipment investment is low, efficiency is high, simple to operate.Hot tinning line ball wicking is crossed the key equipment that die device is hot tinning technique, its whether reliable, simple, the easy-to-use zinc-plated quality of wire rod, efficiency, stability and cost of directly having influence on.Hot tinning line ball wicking is crossed die device and is first required threading simple and reliable, requires wire rod part can not adhere to tin liquor in the process of threading, otherwise fracture appears while crossing mould in wire rod.The key that affects zinc-plated quality is that inlet wire angle, line ball enter tin liquor angle, go out tin liquor angle, whether the selection of crossing modular angle degree, outlet angle is suitable; If secondly line guide wheel point of suppon, fabric wheel point of suppon, zinc-plated mold center's point can not guarantee in a plane, wire rod can twist, the surface evenness that affects wire rod japanning, reverses in serious situation, when wire rod is crossed mould, can rupture equally; In addition because the temperature of tin liquor is higher, if fabric wheel is invaded in tin liquor long-time immersion completely, will to cause wire wheel axis to hold thermal distortion stuck, and now wire rod is taken turns and become sliding friction from rolling resistance with line, makes wire surface impaired.And existing line ball wicking for wire rod hot tinning is crossed die device and is easily adhered at wire rod hot tinning process threading that tin liquor, tin plating technique angle are difficult for regulating, the easy thermal distortion of bearing is stuck.
Utility model content
The purpose of this utility model is to provide a kind of line ball wicking for wire rod hot tinning to cross die device, has solved existing apparatus and in wire rod hot tinning process, has existed threading easily to adhere to tin liquor, the difficult adjusting of tin plating technique angle, the stuck problem of the easy thermal distortion of bearing.
The technical scheme that the utility model adopts is: a kind of line ball wicking for wire rod hot tinning is crossed die device, comprise support, on support, be disposed with front guiding mechanism, line ball wicking mechanism, cross mould tin scraping sizing mechanism and rear guiding mechanism, line ball wicking mechanism is fixed on support by active grab.
Feature of the present utility model is also,
On support, be relatively set with successively leading to mechanism height regulating tank, pinch roller back up pad locating slot, mistake mould tin scraping sizing mechanism angular adjustment groove, rear guiding mechanism altitude mixture control groove, front guiding mechanism be arranged on leading in mechanism height regulating tank, line ball wicking mechanism is arranged in pinch roller back up pad locating slot, crosses that mould tin scraping sizing mechanism was arranged in mould tin scraping sizing mechanism angular adjustment groove, rear guiding mechanism is arranged in rear guiding mechanism altitude mixture control groove, the below of pinch roller back up pad locating slot is also provided with guide path.
Crossing mould tin scraping sizing mechanism angular adjustment groove is deep-slotted chip breaker.
Front guiding mechanism comprises and is arranged on leading front jockey wheel axle in mechanism height regulating tank, front jockey wheel axle is fixed by nut and support, front jockey wheel axle is connected with front grooved guide deflection sheave by bearing, on front grooved guide deflection sheave, be provided with groove, between front grooved guide deflection sheave inwall and bearing, be also provided with jump ring.
Line ball wicking mechanism comprises the back up pad being arranged in pinch roller back up pad locating slot, back up pad is connected with handwheel, handwheel supports and is connected with 2 pinch roller horizontal adjustment, 2 pinch roller horizontal adjustment support respectively welds an orienting lug, orienting lug is arranged in guide path, and pinch roller horizontal adjustment supports vertically to adjust to support by pinch roller and is connected with pinch roller.
The two ends that pinch roller horizontal adjustment supports are respectively arranged with bar-shaped trough A, pinch roller is vertically adjusted to support and is bolted in bar-shaped trough A, pinch roller is vertically adjusted in support and is provided with bar-shaped trough B, and pinch roller is connected with axle by bearing, and axle is bolted in bar-shaped trough B.
Cross mould tin scraping sizing mechanism and comprise the mould bases being fixed by screws in mould tin scraping sizing mechanism angular adjustment groove, on mould bases, be fixed with die holder, on die holder, be fixed with core rod.
Die holder is fixed by screws on mould bases, and core rod is fixed on die holder by core rod dog screw.
Rear guiding mechanism comprises the rear guide wheel shaft being arranged in rear guiding mechanism altitude mixture control groove, rear guide wheel shaft is fixed by nut and support, rear guide wheel shaft is connected with rear grooved guide deflection sheave by bearing, on rear grooved guide deflection sheave, be provided with groove, between rear grooved guide deflection sheave inwall and bearing, be also provided with jump ring.
The beneficial effects of the utility model are: a kind of line ball wicking for wire rod hot tinning of the utility model is crossed die device, solved existing apparatus exists threading easily to adhere to tin liquor, the difficult adjusting of tin plating technique angle, the stuck problem of the easy thermal distortion of bearing in wire rod hot tinning process, simple and reliable for structure, the convenient tin plating technique angle that regulates, has guaranteed quality, efficiency, the stability of wire rod in hot tinning technological process and has greatly saved cost.
Accompanying drawing explanation
Fig. 1 is that the utility model is crossed the structural representation of die device for the line ball wicking of wire rod hot tinning;
Fig. 2 is that the utility model is crossed the structural representation of die device support for the line ball wicking of wire rod hot tinning;
Fig. 3 is the structural representation of front grooved guide deflection sheave and rear grooved guide deflection sheave;
Fig. 4 is that the utility model is crossed the structural representation of die device line ball wicking mechanism for the line ball wicking of wire rod hot tinning;
Fig. 5 is that the utility model crosses for the line ball wicking of wire rod hot tinning the structural representation that die device is crossed mould tin scraping sizing mechanism.
In figure, 1. support, 101. is leading to mechanism height regulating tank, 102. pinch roller back up pad locating slots, 103. guide path, 104. cross mould tin scraping sizing mechanism angular adjustment groove, 105. rear guiding mechanism altitude mixture control grooves, 2. front guiding mechanism, 201. front jockey wheel axles, 202. front grooved guide deflection sheaves, 3. active grab, 4. line ball wicking mechanism, 401. handwheel, 402. back up pad, 403. pinch roller horizontal adjustment support, 404. pinch roller, 405. pinch rollers are vertically adjusted support, 406. orienting lug, 407. bar-shaped trough A, 408. bar-shaped trough B, 5. cross mould tin scraping sizing mechanism, 501. mould bases, 502. die holder, 503. core rod, 504. core rod dog screw, 6. rear guiding mechanism, 601. rear guide wheel shafts, 602. rear grooved guide deflection sheaves.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is elaborated.
A kind of line ball wicking for wire rod hot tinning of the utility model is crossed die device, as shown in Figure 1, comprise support 1, on support 1, be disposed with front guiding mechanism 2, line ball wicking mechanism 4, cross mould tin scraping sizing mechanism 5 and rear guiding mechanism 6, line ball wicking mechanism 4 is fixed on support 1 by active grab 3, as shown in Figure 2, on support 1, be relatively set with successively leading to mechanism height regulating tank 101, pinch roller back up pad locating slot 102, cross mould tin scraping sizing mechanism angular adjustment groove 104, rear guiding mechanism altitude mixture control groove 105, front guiding mechanism 2 is arranged on leading in mechanism height regulating tank 101, line ball wicking mechanism 4 is arranged in pinch roller back up pad locating slot 102, crossing mould tin scraping sizing mechanism 5 was arranged in mould tin scraping sizing mechanism angular adjustment groove 104, rear guiding mechanism 6 is arranged in rear guiding mechanism altitude mixture control groove 105, the below of pinch roller back up pad locating slot 102 is also provided with guide path 103, cross mould tin scraping sizing mechanism angular adjustment groove 104 for deep-slotted chip breaker,
Front guiding mechanism 2 comprises and is arranged on leading front jockey wheel axle 201 in mechanism height regulating tank 101, front jockey wheel axle 201 is fixing by nut and support 1, front jockey wheel axle 201 is connected with front grooved guide deflection sheave 202 by bearing, as shown in Figure 3, on front grooved guide deflection sheave 202, be provided with groove, between front grooved guide deflection sheave 202 inwalls and bearing, be also provided with jump ring;
As shown in Figure 4, line ball wicking mechanism 4 comprises the back up pad 402 being arranged in pinch roller back up pad locating slot 102, back up pad 402 is connected with handwheel 401, handwheel 401 supports 403 with 2 pinch roller horizontal adjustment and is connected, 2 pinch roller horizontal adjustment support 403 and respectively weld an orienting lug 406, orienting lug 406 is arranged in guide path 103, and the support 403 of pinch roller horizontal adjustment is vertically adjusted support 405 by pinch roller and is connected with pinch roller 404; The two ends of pinch roller horizontal adjustment support 403 are respectively arranged with bar-shaped trough A407, pinch roller is vertically adjusted support 405 and is bolted in bar-shaped trough A407, pinch roller is vertically adjusted to support on 405 and is provided with bar-shaped trough B408, pinch roller 404 is connected with axle by bearing, and axle is bolted in bar-shaped trough B408;
As shown in Figure 5, cross mould tin scraping sizing mechanism 5 and comprise the mould bases 501 being fixed by screws in mould tin scraping sizing mechanism angular adjustment groove 104, on mould bases 501, be fixed with die holder 502, die holder 502 is fixed by screws on mould bases 501, on die holder 502, be fixed with core rod 503, core rod 503 is fixed on die holder 502 by core rod dog screw 504;
Rear guiding mechanism 6 comprises the rear guide wheel shaft 601 being arranged in rear guiding mechanism altitude mixture control groove 105, rear guide wheel shaft 601 is fixing by nut and support 1, rear guide wheel shaft 601 is connected with rear grooved guide deflection sheave 602 by bearing, rear grooved guide deflection sheave 602 structures are identical with front grooved guide deflection sheave 202 structures, as shown in Figure 3, on rear grooved guide deflection sheave 602, be provided with groove, between rear grooved guide deflection sheave 602 inwalls and bearing, be provided with jump ring.
Pinch roller horizontal adjustment supports on 403 and has bar-shaped trough A407, and pinch roller is vertically adjusted to support on 405 and had bar-shaped trough B408, so that pinch roller 404 can be in the horizontal direction and vertical direction adjustment; Orienting lug 406 is welded on pinch roller horizontal adjustment and supports 403 two ends, and whole line ball wicking mechanism 4 is moved in guide path 103, and by rotation hand wheel 401, pinch roller horizontal adjustment supports 403 and just can realize and moving up and down.Pinch roller 404 external diameters are large, and the bearing being mated is little, so when its line ball enters tin liquor, bearing can not immerse in high temperature tin liquor, thereby can not cause that its thermal distortion is stuck to be made itself and wire surface produce sliding friction to cause wire surface impaired.
Crossing mould tin scraping sizing mechanism 5 passed through mould tin scraping sizing mechanism angular adjustment groove 104 and can realize 45 ° of range regulation.
Support 1 is welded by base plate, pair of side plates, presylvian fissure fagging, rear horizontal supporting plate, and wherein presylvian fissure fagging and rear horizontal supporting plate are provided with threaded hole for connecting with bottom tin melting furnace.
During use, support 1 is connected with tin melting furnace by screw, for realize threading simple and while avoiding threading tin liquor stick to and occur fracture while causing it to cross mould on wire rod, first take off line ball wicking mechanism 4, the wire rod that passes in advance core rod 503 is passed to die holder 502, by core rod dog screw 504, core rod 503 is fixed on die holder 502, inlet wire and the outlet of core rod 503 both sides are dropped on respectively on front grooved guide deflection sheave 202 and rear grooved guide deflection sheave 602, according to the front and back position of the front guiding mechanism 2 of the position adjustments of core rod 503 and rear guiding mechanism 6, guarantee that falling wire is in the groove of front grooved guide deflection sheave 202 and rear grooved guide deflection sheave 602, make front grooved guide deflection sheave 202 point of suppon, pinch roller 404 point of suppon, cross the central point of the core rod 503 in mould tin scraping sizing mechanism 5, rear grooved guide deflection sheave 602 point of suppon are in a plane.Line ball wicking mechanism 4 is fixed on support 1 by active grab 3, rotation hand wheel 401 presses downward to wire rod, when approaching tin face, stop, now according to technique needs, by regulating the height of front guiding mechanism 2 and rear guiding mechanism 6, the level attitude of pinch roller 404 and vertical position, the angle of crossing mould tin scraping sizing mechanism 5 guarantee that wire rod crosses mould zinc-plated required suitable inlet wire angle, line ball and enter tin liquor angle, go out tin liquor angle, cross modular angle degree, outlet angle.After all parameter adjustments finish, continue rotation hand wheel 401, wire rod is pressed into below tin liquor liquid level, along with the startup of follow-up traction type equipment, wire rod had started mould hot tinning.
A kind of line ball wicking for wire rod hot tinning of the utility model is crossed die device; whole wire rod hot tinning line ball wicking cross mold mechanism reasonable in design, regulate simple installation, thereby guaranteed quality, efficiency, the stability of wire rod in hot tinning technological process and greatly saved cost.
Claims (9)
1. the line ball wicking for wire rod hot tinning is crossed die device, it is characterized in that, comprise support (1), on described support (1), be disposed with front guiding mechanism (2), line ball wicking mechanism (4), cross mould tin scraping sizing mechanism (5) and rear guiding mechanism (6), described line ball wicking mechanism (4) is fixed on described support (1) by active grab (3).
2. a kind of line ball wicking for wire rod hot tinning as claimed in claim 1 is crossed die device, it is characterized in that, on described support (1), be relatively set with successively leading to mechanism height regulating tank (101), pinch roller back up pad locating slot (102), cross mould tin scraping sizing mechanism angular adjustment groove (104), rear guiding mechanism altitude mixture control groove (105), described front guiding mechanism (2) is arranged on described leading in mechanism height regulating tank (101), described line ball wicking mechanism (4) is arranged in pinch roller back up pad locating slot (102), the described mould tin scraping sizing mechanism (5) of crossing was arranged in mould tin scraping sizing mechanism angular adjustment groove (104), described rear guiding mechanism (6) is arranged in rear guiding mechanism altitude mixture control groove (105), the below of described pinch roller back up pad locating slot (102) is also provided with guide path (103).
3. a kind of line ball wicking for wire rod hot tinning as claimed in claim 2 is crossed die device, it is characterized in that, described mould tin scraping sizing mechanism angular adjustment groove (104) is excessively deep-slotted chip breaker.
4. a kind of line ball wicking for wire rod hot tinning as claimed in claim 1 or 2 is crossed die device, it is characterized in that, described front guiding mechanism (2) comprises and is arranged on described leading front jockey wheel axle (201) in mechanism height regulating tank (101), described front jockey wheel axle (201) is fixing by nut and described support (1), described front jockey wheel axle (201) is connected with front grooved guide deflection sheave (202) by bearing, on described front grooved guide deflection sheave (202), be provided with groove, between described front grooved guide deflection sheave (202) inwall and described bearing, be also provided with jump ring.
5. a kind of line ball wicking for wire rod hot tinning as claimed in claim 2 is crossed die device, it is characterized in that, described line ball wicking mechanism (4) comprises the back up pad (402) being arranged in described pinch roller back up pad locating slot (102), described back up pad (402) is connected with handwheel (401), described handwheel (401) supports (403) with 2 pinch roller horizontal adjustment and is connected, described 2 pinch roller horizontal adjustment support (403) and respectively weld an orienting lug (406), described orienting lug (406) is arranged in described guide path (103), described pinch roller horizontal adjustment support (403) is vertically adjusted support (405) by pinch roller and is connected with pinch roller (404).
6. a kind of line ball wicking for wire rod hot tinning as claimed in claim 5 is crossed die device, it is characterized in that, the two ends that described pinch roller horizontal adjustment supports (403) are respectively arranged with bar-shaped trough A (407), described pinch roller is vertically adjusted support (405) and is bolted in described bar-shaped trough A (407), described pinch roller is vertically adjusted and in support (405), is provided with bar-shaped trough B (408), described pinch roller (404) is connected with axle by bearing, and described axle is bolted in described bar-shaped trough B (408).
7. a kind of line ball wicking for wire rod hot tinning as claimed in claim 1 is crossed die device, it is characterized in that, described mould tin scraping sizing mechanism (5) excessively comprises the mould bases (501) being fixed by screws in described mould tin scraping sizing mechanism angular adjustment groove (104) excessively, on described mould bases (501), be fixed with die holder (502), on described die holder (502), be fixed with core rod (503).
8. a kind of line ball wicking for wire rod hot tinning as claimed in claim 7 is crossed die device, it is characterized in that, it is upper that described die holder (502) is fixed by screws in described mould bases (501), and described core rod (503) is fixed on described die holder (502) by core rod dog screw (504).
9. a kind of line ball wicking for wire rod hot tinning as claimed in claim 1 is crossed die device, it is characterized in that, described rear guiding mechanism (6) comprises the rear guide wheel shaft (601) being arranged in described rear guiding mechanism altitude mixture control groove (105), described rear guide wheel shaft (601) is fixing by nut and described support (1), described rear guide wheel shaft (601) is connected with rear grooved guide deflection sheave (602) by bearing, on described rear grooved guide deflection sheave (602), be provided with groove, between described rear grooved guide deflection sheave (602) inwall and described bearing, be also provided with jump ring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420368896.4U CN203960314U (en) | 2014-07-04 | 2014-07-04 | A kind of line ball wicking for wire rod hot tinning is crossed die device |
Applications Claiming Priority (1)
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CN201420368896.4U CN203960314U (en) | 2014-07-04 | 2014-07-04 | A kind of line ball wicking for wire rod hot tinning is crossed die device |
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CN201420368896.4U Expired - Lifetime CN203960314U (en) | 2014-07-04 | 2014-07-04 | A kind of line ball wicking for wire rod hot tinning is crossed die device |
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Cited By (9)
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CN105624599A (en) * | 2016-02-19 | 2016-06-01 | 无锡市斯威克科技有限公司 | Special leveling clamp for tinning of copper wire at top speed |
CN106052510A (en) * | 2016-06-15 | 2016-10-26 | 泉州装备制造研究所 | Contact numerical control dimension measurement device |
CN106392245A (en) * | 2016-05-20 | 2017-02-15 | 长兴倚天电子有限公司 | Tin dipping device for magnetic ring electrical inductors |
CN108441910A (en) * | 2018-05-11 | 2018-08-24 | 无锡市新科冶金设备有限公司 | Bethanizing slot |
CN110211742A (en) * | 2019-04-23 | 2019-09-06 | 西部超导材料科技股份有限公司 | A kind of MRI WIC superconducting wire inlaying device |
CN112251703A (en) * | 2020-09-30 | 2021-01-22 | 德清县欣琪电子有限公司 | Copper wire tinning method |
CN112376009A (en) * | 2020-09-30 | 2021-02-19 | 德清县欣琪电子有限公司 | Copper wire tinning device and system capable of adjusting discharging angle |
CN113812227A (en) * | 2021-09-08 | 2021-12-21 | 沙雅钵施然智能农机有限公司 | Rod beating mechanism of residual film recycling machine and residual film recycling machine |
CN115161576A (en) * | 2022-07-20 | 2022-10-11 | 赣州西维尔金属材料科技有限公司 | Swift formula's wire tinning equipment |
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2014
- 2014-07-04 CN CN201420368896.4U patent/CN203960314U/en not_active Expired - Lifetime
Cited By (12)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105624599A (en) * | 2016-02-19 | 2016-06-01 | 无锡市斯威克科技有限公司 | Special leveling clamp for tinning of copper wire at top speed |
CN105624599B (en) * | 2016-02-19 | 2018-08-24 | 无锡市斯威克科技有限公司 | The very fast special leveling fixture of tinned copper wire |
CN106392245A (en) * | 2016-05-20 | 2017-02-15 | 长兴倚天电子有限公司 | Tin dipping device for magnetic ring electrical inductors |
CN106392245B (en) * | 2016-05-20 | 2019-06-14 | 浙江品创知识产权服务有限公司 | A kind of ring inductance immersion tin device |
CN106052510A (en) * | 2016-06-15 | 2016-10-26 | 泉州装备制造研究所 | Contact numerical control dimension measurement device |
CN108441910A (en) * | 2018-05-11 | 2018-08-24 | 无锡市新科冶金设备有限公司 | Bethanizing slot |
CN110211742A (en) * | 2019-04-23 | 2019-09-06 | 西部超导材料科技股份有限公司 | A kind of MRI WIC superconducting wire inlaying device |
CN112251703A (en) * | 2020-09-30 | 2021-01-22 | 德清县欣琪电子有限公司 | Copper wire tinning method |
CN112376009A (en) * | 2020-09-30 | 2021-02-19 | 德清县欣琪电子有限公司 | Copper wire tinning device and system capable of adjusting discharging angle |
CN113812227A (en) * | 2021-09-08 | 2021-12-21 | 沙雅钵施然智能农机有限公司 | Rod beating mechanism of residual film recycling machine and residual film recycling machine |
CN115161576A (en) * | 2022-07-20 | 2022-10-11 | 赣州西维尔金属材料科技有限公司 | Swift formula's wire tinning equipment |
CN115161576B (en) * | 2022-07-20 | 2023-08-11 | 赣州西维尔金属材料科技有限公司 | Swift formula wire tinning equipment |
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Granted publication date: 20141126 |