CN203937142U - A kind of energy-conserving hydraulic control device of hydraulic injection molding machine - Google Patents
A kind of energy-conserving hydraulic control device of hydraulic injection molding machine Download PDFInfo
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- CN203937142U CN203937142U CN201420311722.4U CN201420311722U CN203937142U CN 203937142 U CN203937142 U CN 203937142U CN 201420311722 U CN201420311722 U CN 201420311722U CN 203937142 U CN203937142 U CN 203937142U
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- valve
- valve port
- way valve
- oil pump
- pressure
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 9
- 239000002828 fuel tank Substances 0.000 claims abstract description 12
- 239000000446 fuel Substances 0.000 claims abstract description 11
- 230000008676 import Effects 0.000 claims abstract description 4
- 238000002347 injection Methods 0.000 abstract description 16
- 239000007924 injection Substances 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 230000035939 shock Effects 0.000 abstract description 2
- 230000000087 stabilizing effect Effects 0.000 abstract description 2
- 239000003921 oil Substances 0.000 description 50
- 238000000034 method Methods 0.000 description 7
- 239000007788 liquid Substances 0.000 description 6
- 230000007704 transition Effects 0.000 description 5
- 239000010720 hydraulic oil Substances 0.000 description 4
- 239000012530 fluid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- Fluid-Pressure Circuits (AREA)
Abstract
The utility model discloses a kind of energy-conserving hydraulic control device of hydraulic injection molding machine.Driver is connected with servomotor, servo motor driven oil pump running, and pressure fuel pump installation of sensors exports at oil pump, and oil pump import is connected with filter, and filter below is provided with fuel tank; The first valve port of two position two-way valve connects oil pump through check valve, and the second valve port is connected with accumulator, and the first valve port is connected with oil cylinder working-pressure sensor, and the first valve port is connected with the valve port P of three-position four-way valve, and valve port A, B are connected with oil cylinder, and valve port T below is provided with fuel tank.The utility model has ensured motor, the long-life of oil pump, steady operation; Accumulator pressure release not only fast but also have the effect of shock absorbing, has ensured the stable of hydraulic system; With respect to the pressure release mode of overflow valve or proportioning valve, the hydraulic energy that the utility model pressure release stage discharges is stored by accumulator, can be used for voltage stabilizing and flow is provided at injection stage, has improved energy-saving efficiency.
Description
Technical field
The utility model relates to a kind of hydraulic control device, relates in particular to the energy-conserving hydraulic control device of a kind of hydraulic injection molding machine of injection machine technical field.
Background technology
The technical process of injection machine is generally divided into several stages such as matched moulds, locked mode, injection, plasticizing, pressurize and die sinking, and needed pressure of each stage and flow are different.When injection machine by high pressure phase when compared with periods of low pressure transition, in oil cylinder, compressed hydraulic oil can produce resilience, this can cause, and oil pump damages, the life-span reduces even affects the stable of hydraulic system.
The pressure releasing method adopting at present mainly contains by motor reversal oil return with at oil circuit and installs two kinds of overflow valves additional.But driven by motor hydraulic pump reversion not only exists and reduces pump service life, causes that in oil circuit, producing bubble causes the technical problems such as pipeline vibration, and the Conversion of Energy that motor reversal consumes is that energy loss problem is very serious to the normal hydraulic energy that moves disadvantageous heat energy and backflow fuel tank of system.
Although the mode of access overflow valve has solved pressure release problem.But not only cause that because the intrinsic hydraulic energy losing issue of overflow valve causes this pressure release mode oil temperature raises, hydraulic oil viscosity declines, and energy-saving effect is poor.
Summary of the invention
In order to overcome the deficiency of above-mentioned existence, the utility model provides a kind of energy-conserving hydraulic control device of hydraulic injection molding machine, ensure pressure and flow transition reposefully between injection machine different phase in the mode of accumulator pressure release, and supplementary pressure and flow in the time of insufficient pressure, make injection machine more energy-conservation.
The following technical scheme of employing of the present utility model:
The utility model comprises driver, servomotor, oil pump, pressure fuel pump sensor, filter, check valve, two position two-way valve, accumulator, oil cylinder working-pressure sensor, three-position four-way valve and oil cylinder, driver is connected with servomotor, servo motor driven oil pump running, pressure fuel pump installation of sensors exports at oil pump, oil pump import is connected with filter, and filter below is provided with fuel tank; The first valve port of two position two-way valve is connected to oil pump outlet through check valve, the second valve port of two position two-way valve is connected with accumulator, the first valve port of two position two-way valve is connected with oil cylinder working-pressure sensor, the first valve port of two position two-way valve is connected with the valve port P of three-position four-way valve, valve port A, the valve port B of three-position four-way valve are connected with oil cylinder, and the valve port T below of three-position four-way valve is provided with fuel tank.
?the beneficial effects of the utility model are:
The utility model makes injection machine in the time of different operating phase transition, without motor, oil pump reversion pressure release stably, has ensured motor, the long-life of oil pump, steady operation; Accumulator pressure release not only fast but also have the effect of shock absorbing, has ensured the stable of hydraulic system; With respect to the pressure release mode of overflow valve or proportional pressure control valve, the hydraulic energy that the utility model pressure release stage discharges is stored by accumulator, can be used for voltage stabilizing and flow is provided at injection stage, has improved energy-saving efficiency.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
In figure: 2, driver; 3, servomotor; 4, oil pump; 5, pressure fuel pump sensor; 6, filter; 7, check valve; 8, two position two-way valve; 9, accumulator; 10, oil cylinder working-pressure sensor; 11, three-position four-way valve; 12, oil cylinder.
Detailed description of the invention
Below in conjunction with drawings and the specific embodiments, the utility model is described in further detail.
As shown in Figure 1, the utility model comprises driver 2, servomotor 3, oil pump 4, pressure fuel pump sensor 5, filter 6, check valve 7, two position two-way valve 8, accumulator 9, oil cylinder working-pressure sensor 10, three-position four-way valve 11 and oil cylinder 12, servo-driver control signal is connected with driver 2 by CAN communication modes, driver 2 is connected with servomotor 3 by line of codes, servomotor 3 drives oil pump 4 to turn round, pressure fuel pump sensor 5 is arranged on oil pump 4 and exports, oil pump 4 imports are connected with filter 6, and filter 6 belows are provided with fuel tank; First valve port (i.e. valve port A in figure) of two position two-way valve 8 is connected to oil pump 4 through check valve 7 and exports, second valve port (i.e. valve port B in figure) of two position two-way valve 8 is connected with accumulator 9, the first valve port of two position two-way valve 8 is connected with oil cylinder working-pressure sensor 10, the first valve port of two position two-way valve 8 is connected with the valve port P of three-position four-way valve 11, valve port A, the valve port B of three-position four-way valve 11 are connected with oil cylinder 12, and the valve port T below of three-position four-way valve 11 is provided with fuel tank.
Valve port A, the valve port B of three-position four-way valve 11 is connected with left chamber hydraulic fluid port and the right chamber hydraulic fluid port of oil cylinder 12 respectively.
Pressure fuel pump sensor 5 and oil cylinder working-pressure sensor 10 are exported respectively pressure fuel pump signal and oil cylinder working-pressure signal.
Two position two-way valve 8 and three-position four-way valve 11 switching of reception control signal and then control valve separately respectively.
In the time of oil circuit pressure release, two position two-way valve 8 is opened, and accumulator 9 absorbs high pressure liquid force feed, and check valve 7 makes hydraulic oil not return to oil pump 4, realizes pressure release, and after completing, two position two-way valve returns closure state; After oil circuit pressure release, in oil cylinder 12 injection process when insufficient pressure, injection machine occurs when not enough at injection phase pressure, flow, two position two-way valve 8 is opened, and accumulator 9 provides high pressure liquid force feed, and the high pressure liquid force feed in accumulator flows in working connection, make oil circuit pressure stability, do not shake.
The utility model is realized and being stored and release hydraulic energy by the break-make of two position two-way valve 8; Before two position two-way valve 8, have check valve 7, while ensureing that two position two-way valve 8 is opened, hydraulic oil enters accumulator 9, instead of is back in oil pump; Three-position four-way valve 11 is positioned at after oil cylinder working-pressure sensor 10, and oil cylinder 12 joins with three-position four-way valve, and oil cylinder 12 is according to the switching controls injection machine action of three-position four-way valve.
The rotating speed that driver 2 is adjusted servomotor 3 is adjusted the pressure in flow and the hydraulic system that oil pump 4 discharges.
The fuel tank of the valve port T below of three-position four-way valve 11 and the fuel tank of filter 6 belows can be same fuel tank.
Accumulator 9 can adopt bladder accumulator.
Concrete implementation process of the present utility model:
When completing an injection moulding flow process that pressure is higher, the pressure data feeding back according to oil cylinder working-pressure sensor 10, judges when working connection needs pressure release, gives two position two-way valve 8 start signal, high pressure liquid force feed is because stopping of check valve 7 cannot be returned to oil pump 4, thereby enters in accumulator 9.The data of feeding back when oil cylinder working-pressure sensor 10 show that working connection reaches after goal pressure, give two position two-way valve 8 closure signal, and now in working connection, pressure transition is to the required pressure of next injection moulding flow process, and high pressure liquid force feed is stored in accumulator.Need in the flow process of higher working connection pressure to high pressure phase transition, injection or other in periods of low pressure subsequently, when oil cylinder working-pressure sensor 10 feedback data show insufficient pressure, give two position two-way valve 8 start signal, the high pressure liquid force feed being before stored in accumulator 9 enters working connection, the data of feeding back when oil cylinder working-pressure sensor 10 show that working connection pressure reaches after set point pressure, and two position two-way valve 8 is closed under signal controlling.
The pressure data feeding back according to pressure fuel pump sensor 5, servomechanism control signal control driver 2, driver 2 is controlled servomotor 3, and servomotor 3 drives oil pump 4 with suitable speed running, ensures injection moulding process stability of flow, pressure balance.
The spool position of control signal control three-position four-way valve 11.Spool, when right, is realized the operation acts such as injection, pressurize of oil cylinder 12; Spool, when middle, is realized the operation acts such as oil cylinder 12 backhauls; Spool, when left, realized injection screw and is kept motionless.
Claims (1)
1. the energy-conserving hydraulic control device of a hydraulic injection molding machine, it is characterized in that: comprise driver (2), servomotor (3), oil pump (4), pressure fuel pump sensor (5), filter (6), check valve (7), two position two-way valve (8), accumulator (9), oil cylinder working-pressure sensor (10), three-position four-way valve (11) and oil cylinder (12), driver (2) is connected with servomotor (3), servomotor (3) drives oil pump (4) running, pressure fuel pump sensor (5) is arranged on oil pump (4) outlet, oil pump (4) import is connected with filter (6), filter (6) below is provided with fuel tank,
The first valve port of two position two-way valve (8) is connected to oil pump (4) outlet through check valve (7), the second valve port of two position two-way valve (8) is connected with accumulator (9), the first valve port of two position two-way valve (8) is connected with oil cylinder working-pressure sensor (10), the first valve port of two position two-way valve (8) is connected with the valve port P of three-position four-way valve (11), valve port A, the valve port B of three-position four-way valve (11) is connected with oil cylinder (12), and the valve port T below of three-position four-way valve (11) is provided with fuel tank.
Priority Applications (1)
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CN201420311722.4U CN203937142U (en) | 2014-06-12 | 2014-06-12 | A kind of energy-conserving hydraulic control device of hydraulic injection molding machine |
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CN201420311722.4U CN203937142U (en) | 2014-06-12 | 2014-06-12 | A kind of energy-conserving hydraulic control device of hydraulic injection molding machine |
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CN201420311722.4U Expired - Lifetime CN203937142U (en) | 2014-06-12 | 2014-06-12 | A kind of energy-conserving hydraulic control device of hydraulic injection molding machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104029366A (en) * | 2014-06-12 | 2014-09-10 | 浙江大学 | Energy-saving hydraulic control device of hydraulic injection molding machine |
CN105599252A (en) * | 2015-12-30 | 2016-05-25 | 太原理工大学 | Electro-hydraulic hybrid energy coordinative recovery control device for injection molding machine |
CN106321567A (en) * | 2015-06-29 | 2017-01-11 | 苏州盛恒兴自动化设备有限公司 | Method and implementation device for storing extra energy of hydraulic transmission system on line |
-
2014
- 2014-06-12 CN CN201420311722.4U patent/CN203937142U/en not_active Expired - Lifetime
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104029366A (en) * | 2014-06-12 | 2014-09-10 | 浙江大学 | Energy-saving hydraulic control device of hydraulic injection molding machine |
CN106321567A (en) * | 2015-06-29 | 2017-01-11 | 苏州盛恒兴自动化设备有限公司 | Method and implementation device for storing extra energy of hydraulic transmission system on line |
CN105599252A (en) * | 2015-12-30 | 2016-05-25 | 太原理工大学 | Electro-hydraulic hybrid energy coordinative recovery control device for injection molding machine |
CN105599252B (en) * | 2015-12-30 | 2017-08-22 | 太原理工大学 | One kind injection mechanical electronic hydraulic mixed tensor coordinates recovery control device |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20141112 Effective date of abandoning: 20170329 |
|
AV01 | Patent right actively abandoned |