CN203917747U - A kind of rack former - Google Patents

Abstract

The utility model discloses a kind of rack former, comprise the net chip bonding machine that is provided with cross-feed mouth and longitudinal feeding mouth, net chip bonding machine carries out soldering for the workpiece that conveying is come, the welding post of net chip bonding machine is provided with guider, guider comprises longitudinally guiding tray, mount pad, lower electrode plate and the driving mechanism that is arranged on mount pad bottom, on lower electrode plate, be laid with some laterally steering grooves, on lower electrode plate, be laid with some pilot holes corresponding with laterally steering groove, longitudinally guiding tray is arranged on driving mechanism and is located in this pilot hole, longitudinally guiding tray is done stretching motion along pilot hole under the driving of driving mechanism, the top of longitudinally guiding tray is provided with a longitudinally guiding groove.The utility model makes iron wire can deliver to smoothly welding post, and postwelding iron wire still can be carried forward continuously, realizes and puts the automated production that bin is produced, and not only automaticity is high, and production efficiency is high, has reduced production cost, and safe and reliable.

Description

A kind of rack former

Technical field

The utility model relates to machining equipment, relates in particular to a kind of rack former.

Background technology

The production of rack normally by manually to iron wire shear, bending and welding, finally make the netted rack that a slice is complete, not only production efficiency is low, human cost is large, but also has potential safety hazard, therefore need to carry out improvement and bring new ideas to production technology.

Iron wire is one of our common product, also be the raw material of the numerous products of processing, general plant produced iron wire is out all lopping packing, we are when producing other products using it as raw material, conventionally need to carry out alignment processing, although carrying out alignment, processed iron wire, but owing to also retaining and having larger stress, iron wire still can be crooked, cause the size inaccuracy of producing product, the error producing is larger, such as when producing netted rack, some iron wire diameters only have 1.2 millimeters, and longitudinally iron wire need to be sent and is longly just cut off, residual stress can make iron wire because of crooked, send less than welding position in the process of line sending, greatly reduce production efficiency.

Utility model content

Technical problem to be solved in the utility model is: a kind of rack former is provided, makes iron wire can deliver to smoothly welding post, postwelding iron wire still can be carried forward continuously, realize the automated production of rack, not only production efficiency is high, has reduced production cost, and safe and reliable.

For solving the problems of the technologies described above, the utility model proposes a kind of rack former, comprise the net chip bonding machine that is provided with cross-feed mouth and longitudinal feeding mouth, described net chip bonding machine carries out soldering for the workpiece that conveying is come, the welding post of described net chip bonding machine is provided with guider, described guider comprises longitudinally guiding tray, mount pad, lower electrode plate and the driving mechanism that is arranged on mount pad bottom, on described lower electrode plate, be laid with some laterally steering grooves, on described lower electrode plate, be laid with some pilot holes corresponding with laterally steering groove, described longitudinally guiding tray is arranged on driving mechanism and is located in this pilot hole, described longitudinally guiding tray is done stretching motion along pilot hole under the driving of driving mechanism, the top of described longitudinally guiding tray is provided with a longitudinally guiding groove.

Further, described net chip bonding machine is provided with electrode levelling gear, described electrode levelling gear comprises the electrode seat that powers on, electric pole plate and screw, the described electrode seat that powers on is provided with a limiting section and at least two screws, described electric pole plate is provided with the adjustment hole corresponding with screw, the upper end end face of described electric pole plate is globoidal structure, described screw through adjustment hole and with screwhole spiro bonding after electric pole plate is arranged on and is powered in electrode seat, and between the top of described globoidal structure and described limiting section, for linear, contact described screw and described adjustment hole matched in clearance.

Further, also comprise aligning mechanism and bender, aligning mechanism is for carrying out alignment processing to materials and parts, the materials and parts output of described aligning mechanism is connected with the materials and parts input of described bender, described bender comprises board, be located on board the apparatus for bending for bending materials and parts, be located on board for clamping the clamping device of materials and parts, on described board and above being arranged in clamping device, be provided with for materials and parts being delivered to the pay-off of clamping device, described clamping device comprises the some fixed blocks that are fixed on board, some are fixed on board and the driver part corresponding with described fixed block, the drive end of described driver part is fixed with briquetting, described briquetting under the driving of driver part with described fixed block compression fit, described apparatus for bending comprises some the driven units that are fixed on board, and the drive end of described driven unit is fixed with bending slurcam, between described bending slurcam and briquetting, forms bending station.

Further, also comprise transplanting mechanism, described transplanting mechanism is connected with the materials and parts output of bender, it welds for materials and parts being delivered to the welding position of joint bonding machine, described transplanting mechanism comprises support, for clamping the fixture of materials and parts, be fixedly installed on and on support, drive the driver element that fixture moves reciprocatingly and be fixedly installed on support for controlling the limit assembly of clamp movement position, described driver element comprises horizontal movement assembly, be located at the elevating movement assembly to move up and down on horizontal movement assembly, described fixture is arranged on elevating movement assembly.

Further, also comprise delivery device and material fetching mechanism, described delivery device is connected with transplanting mechanism, and it is for pushing away the materials and parts that welded the welding position of joint bonding machine; Described material fetching mechanism is connected with delivery device, it is for being delivered to materials and parts the welding post of horizontal square frame welding machine, wherein, described material fetching mechanism comprises frame, for clamping the clamping device of materials and parts and being fixedly installed on the motion assembly that drives clamping device to move reciprocatingly in frame, described motion assembly comprises horicontal motion mechanism, be arranged on horicontal motion mechanism elevating mechanism to move up and down and for the induction control module of level of control motion and elevating mechanism motion.

Further, also comprise horizontal square frame welding machine, described horizontal square frame welding machine is connected with net chip bonding machine and material fetching mechanism respectively, and it is for carrying the workpiece of coming carry out the welding of lateral attitude and make rack the materials and parts of being carried by material fetching mechanism and net chip bonding machine.

Further, also comprise longitudinal square frame welding machine, described longitudinal square frame welding machine is connected with described horizontal square frame welding machine, and it is for carrying out soldering to the lengthwise position of rack.

Further, also comprise the cutter being connected with described longitudinal square frame welding machine, cutter is for carrying out segmentation cutting process to rack.

Further, also comprise horizontal straightener and longitudinal straightener, described horizontal straightener is connected with the cross-feed mouth of net chip bonding machine by horizontal wire agency, and it is for carrying out alignment processing to workpiece; Described longitudinal straightener is connected with the longitudinal feeding mouth of net chip bonding machine by longitudinal wire agency, and it is for carrying out alignment processing to workpiece.

Further, also comprise electrical control cubicles, described electrical control cubicles is for electrical control.

Technique scheme at least has following beneficial effect: the utility model makes iron wire can deliver to smoothly welding post, postwelding iron wire still can be carried forward continuously, the automated production that bin is produced is put in realization, not only automaticity is high, production efficiency is high, reduced production cost, and safe and reliable.

Above-mentioned explanation is only the general introduction of technical solutions of the utility model, in order to better understand technological means of the present utility model, and can be implemented according to the content of description, and for above and other object of the present utility model, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, be described in detail as follows.

Accompanying drawing explanation

Fig. 1 is the structural representation of the utility model rack former.

Fig. 2 is the structural representation one of guider in the utility model rack former.

Fig. 3 is the structural representation two of guider in the utility model rack former.

Structural representation when Fig. 4 is guider and electrode in the utility model rack former, the assembling of lower tool rest.

Fig. 5 is the enlarged drawing at A place in Fig. 2.

Fig. 6 is the structural representation one of electrode levelling gear in the utility model rack former.

Fig. 7 is the structural representation two of electrode levelling gear in the utility model rack former.

Fig. 8 is the structural representation of electrode seat of powering in electrode levelling gear in the utility model rack former.

Fig. 9 is the structure front view of top electrode in electrode levelling gear in the utility model rack former.

Figure 10 is the structure side view of electrode assemblie in the utility model rack former.

Figure 11 is the structural representation of bender in the utility model rack former.

Figure 12 is the enlarged drawing at B place in Figure 11.

Figure 13 is the structural representation one of transplanting mechanism in the utility model rack former.

Figure 14 is the structural representation two of transplanting mechanism in the utility model rack former.

Figure 15 is the structural representation one of material fetching mechanism in the utility model rack former.

Figure 16 is the structural representation two of material fetching mechanism in the utility model rack former.

The specific embodiment

It should be noted that, in the situation that not conflicting, embodiment and the feature in embodiment in the application can combine mutually.Below in conjunction with accompanying drawing, the utility model is described further.

As shown in Figure 1, the rack former of the utility model embodiment comprises horizontal straightener 1, longitudinal straightener 2, horizontal wire agency 3, longitudinal wire agency 4, be provided with the net chip bonding machine 5 of cross-feed mouth and longitudinal feeding mouth, aligning mechanism 6, bender 7, transplanting mechanism 8, material fetching mechanism 9, delivery device 10, joint bonding machine 20, horizontal square frame welding machine 30, longitudinal square frame welding machine 40, electrical control cubicles 50 and cutter 60, wherein, laterally straightener 1 is connected with the cross-feed mouth of net chip bonding machine 5 by horizontal wire agency 3, it carries out alignment processing for the workpiece 100 that lateral transfer is come, longitudinally straightener 2 is connected with the longitudinal feeding mouth of net chip bonding machine 5 by longitudinal wire agency 4, and it carries out alignment processing for the workpiece 100 that longitudinal conveying is come equally, net chip bonding machine 5 is for carrying the workpiece 100 of coming to weld horizontal straightener 1 and longitudinal straightener 2, and the welding post of net chip bonding machine 5 is provided with the guider 51 for workpiece 100 is guided, materials and parts 200 outputs of aligning mechanism 6 are connected with materials and parts 200 inputs of described bender 7, and it is for carrying out alignment processing to materials and parts 200, bender 7 is for carrying out bending processing to materials and parts 200, transplanting mechanism 8 is connected with the output of the materials and parts 200 of bender 7, and it welds for materials and parts 200 being delivered to the welding position of joint bonding machine 20, delivery device 10 is connected with transplanting mechanism 8, and it is for pushing away the materials and parts that welded 200 welding position of joint bonding machine 20, material fetching mechanism 9 is connected with delivery device 10, and it is for being delivered to materials and parts 200 welding post of horizontal square frame welding machine 30, laterally square frame welding machine 30 is connected with net chip bonding machine 5 and material fetching mechanism 9 respectively, and it is for being carried the materials and parts 200 of coming to carry the workpiece 100 of coming carry out the welding of lateral attitude and make rack with net chip bonding machine 5 by material fetching mechanism 9, longitudinally square frame welding machine 40 is connected with horizontal square frame welding machine 30, and it is for carrying out soldering to the lengthwise position of rack, electrical control cubicles 50 is carried out electrical control for glove being put up to type equipment, cutter 60 is connected with described longitudinal square frame welding machine 40, and it is for carrying out segmentation cutting process to rack.

As shown in Figures 2 to 4, the driving mechanism 514 that guider 51 comprises longitudinally guiding tray 511, mount pad 512, is arranged on the lower electrode plate 513 on mount pad 512 and is arranged on mount pad 512 bottoms, wherein:

Lower electrode plate 513 on mount pad 512 is laid with 7 laterally steering grooves 5131, the shape of the shape of laterally steering groove 5131 and workpiece 100 matches, workpiece 100 described in the utility model is iron wire, when iron wire is delivered on lower electrode plate 513 to wire agency by outer lateral, iron wire just embeds in laterally steering groove 5131, can guarantee like this iron wire firm position that lateral transfer is come, in the process of welding, not be offset, as shown in Figure 5, on lower electrode plate 513 on mount pad 512, be laid with four groups of pilot holes corresponding with laterally steering groove 5,131 5132, every group of pilot hole 5132 has 6, and the longitudinally guiding tray 511 of respective amount is located in pilot hole 5132, longitudinally guiding tray 511 is arranged on driving mechanism 514 simultaneously, longitudinally guiding tray 511 is done upper and lower stretching motion along pilot hole 5132 under the driving of driving mechanism 514, on the top of each longitudinally guiding tray 511, be provided with a longitudinally guiding groove 5111, like this when iron wire is delivered on longitudinally guiding tray 511 by longitudinal wire agency of outside, iron wire is just located in longitudinally guiding groove 5111, the iron wire that longitudinal conveying is come plays spacing guiding function, preferably, longitudinally guiding groove 5111 is the horn-like of "eight" shape for opening, iron wire penetrates from the horn mouth of longitudinally guiding groove 5111, because relative aperture is larger, iron wire can penetrate in longitudinally guiding groove 5111 smoothly, after welding completes, driving mechanism 514 drives longitudinally guiding tray 511 to retract, like this, the iron wire welding can be carried forward continuously at horizontal direction.

As shown in Figure 3, driving mechanism 514 comprises the first cylinder 5141, connecting plate 5142 and cylinder block 5143, the first cylinder 5141 is fixed on cylinder block 5143, the telescopic end of the piston rod of the first cylinder 5141 is connected with connecting plate 5142, longitudinally guiding tray 511 is arranged on connecting plate 5142, and connecting plate 5142 drives longitudinally guiding tray 511 to do upper and lower stretching motion along pilot hole 5132 under the driving of the first cylinder 5141 like this; Further, in the bottom of connecting plate 5142, be fixed with two guide rail poles 519, on cylinder block 5143, be provided with two guide pin bushings corresponding with guide rail pole 519 5110, guide rail pole 519 is slidably installed in guide pin bushing 5110, when driving mechanism 514 is done upper and lower stretching motion, two guide rail poles 519 can guarantee that connecting plate 5142 does the stability of upper and lower stretching motion; On connecting plate 5142, be provided with locating slot 5144, longitudinally guiding tray 511 is arranged in locating slot 5144, if when longitudinally guiding tray 511 is damaged, can very easily longitudinally guiding tray 511 be taken off, dismounting is convenient.

As shown in Figure 4, mount pad 512 is provided with laterally steering piece 515, laterally steering piece 515 is provided with the guide channel corresponding with laterally steering groove 5,131 5151, the channel size of guide channel 5151 is greater than the size of laterally steering groove 5131, before externally laterally wire agency is delivered to laterally steering groove 5131 by iron wire, the throughput direction of 5151 pairs of iron wires of guide channel is calibrated, and guarantees that iron wire just embeds in laterally steering groove 5131, and the guide effect of iron wire is better; Between laterally steering piece 515 and mount pad 512, be provided with lateral isolation plate 516, to prevent current distributing.

In the present embodiment, mount pad 512 is provided with longitudinally lower tool rest 517, longitudinally lower tool rest 517 is provided with the guide through hole corresponding with longitudinally guiding groove 5,111 5171, the throughput direction of 5171 pairs of iron wires of guide through hole is calibrated, guarantee that iron wire just penetrates from the horn mouth of longitudinally guiding groove 5111, the guide effect of iron wire is better; Between longitudinally lower tool rest 517 and mount pad 512, be provided with longitudinal insulation board 518, to prevent current distributing.

Guider 51 is when work, first by the first cylinder 5141, drive connecting plate 5142 to drive longitudinally guiding tray 511 to move upward along pilot hole 5132, make the top of longitudinally guiding tray 511 protrude from the surface of lower electrode plate 513, and guarantee that the longitudinally guiding groove 5111 on longitudinally guiding tray 511 is in the same plane with the guide through hole 5171 on longitudinally lower tool rest 517, laterally steering groove 5131 and longitudinally guiding groove 5111 upper-lower positions are separately, can guarantee that iron wire is when carrying, at welding post, not occur to intersect and clash, then iron wire externally laterally enters respectively in laterally steering groove 5131 and longitudinally guiding groove 5111 under the conveying of wire agency and longitudinal wire agency respectively, the cutting knife being arranged on longitudinally lower tool rest 517 cuts off the iron wire of longitudinal direction, now the first cylinder 5141 drives connecting plate 5142 to drive longitudinally guiding tray 511 to move downward along pilot hole 5132, the iron wire disengaging longitudinally guiding groove 5111 of longitudinal direction is directly connected on the iron wire of horizontal direction, now the iron wire of horizontal direction and the iron wire of longitudinal direction intersect on the welding post of net chip bonding machine, formation is the net chip architecture of sphere of movements for the elephants shape.Therefore, the utility model can avoid residual stress can make iron wire because of crooked, send the problem less than welding position in the process of line sending, can make iron wire deliver to smoothly welding post, avoid iron wire bending, the reliability of carrying is higher, improved production efficiency, welded front driving mechanism 514 and retracted, do not affected iron wire and carry forward continuously.

As shown in Figure 1, on net chip bonding machine 5, be provided with electrode levelling gear 52, electrode levelling gear 52 is for solving when the welding iron wire, electric pole plate, lower electrode plate respectively with iron wire loose contact, while causing welding, there is fried fiery phenomenon, the problem that welding quality reduces greatly.

As shown in Figures 6 to 9, electrode levelling gear 52 comprises the electrode seat 521 that powers on, electric pole plate 522 and screw 523, wherein:

The electrode seat that powers on 521 is provided with a limiting section 5211 and two screws 5212, and particularly, the electrode seat that powers on 521 is the L-shaped strip structure of a cross section;

The upper end end face of electric pole plate 522 is globoidal structure, electric pole plate 522 is provided with two adjustment holes corresponding with screw 5,212 524, particularly, adjustment hole 524 comprises the first through hole 5241, the second through hole 5242 and the communicating passage 5243 that is communicated with the first through hole 5241 and the second through hole 5242, the diameter of the first through hole 5241 is less than the diameter of screw 523 nuts, the diameter of the second through hole 5242 is greater than the diameter of screw 523 nuts, and the width of communicating passage 5243 is greater than the external diameter of screw 523 and is less than the diameter of screw 523 nuts; The lower end surface of electric pole plate 522 is provided with a groove 5221, in the process of welding, iron wire can be proofreaied and correct completely like this, and the iron wire of postwelding still keeps linear state.

Screw 523 is arranged on electric pole plate 522 to power in electrode seat 521 after screwing togather with screw 5212 after through adjustment hole 524, and between the top of described globoidal structure and described limiting section 5211 for linearity contacts, screw 523 and adjustment hole 524 matched in clearance.

Therefore, in the time will replacing with battery lead plate 522, first screw 523 is unscrewed, electric pole plate 522 is laterally pulled, make screw 523 through communicating passage 5243, enter the second through hole 5242 from the first through hole 5241, because the diameter of the second through hole 5242 is greater than the diameter of screw 523 nuts, even if do not back out screw 523, electric pole plate 522 can not taken off yet, can realize quick-replaceable electrode; In the time will installing battery lead plate 522, the second through hole 5242 on electric pole plate 522 is inserted in to screw 523, more laterally pulls, screw 523 is entered after the first through hole 5241, turn screw 523, therefore not only simple in structure, and dismounting is very convenient, can realize quick-replaceable electrode.

As shown in figure 10, net chip bonding machine 5 is provided with for workpiece being carried out to the electrode assemblie of soldering, electrode assemblie comprises above-mentioned electrode levelling gear 52, also comprise lower electrode holder 525 and be arranged on the lower electrode plate 526 on lower electrode holder 525, described lower electrode plate 526 and electric pole plate 522 corresponding matching.

In the installation process of electric pole plate 522, only need tighten a little screw 523 and keep loosening state, due between the top of globoidal structure and described limiting section 5211, for linear, contact, make electric pole plate 522 and being connected of electrode seat 521 that power on present loosening state, when electric pole plate 522 externally presses down under the driving of actuating unit, the summit that is globoidal structure due to electric pole plate 522 and the contacting between electrode seat 521 that power on contacts with the line between limiting section 5211, if electric pole plate 522, when lower electrode plate 526 contacts out-of-flatness with the solder side of iron wire, due to lever principle, the height point of electric pole plate 522 can decline, low spot can rise, until electric pole plate 522 two ends balances, solder side abundant and lower electrode plate 526 is fitted, avoid producing fried fiery phenomenon, greatly improve welding quality.

As shown in Figure 11, Figure 12, bender 7 comprises board 71, apparatus for bending 72, clamping device 73, pay-off 74, wherein,

Clamping device 73 comprises that four are fixed on fixed block in one line on board 71 731, four and are fixed on board 71 and the driver part 732 corresponding with fixed block 731, in the present embodiment, driver part 732 is for pushing cylinder, the end that pushes the piston rod of cylinder is fixed with briquetting 733, briquetting 733 under the driving that pushes cylinder can with fixed block 731 compression fit, when materials and parts 200 drop between briquetting 733 and fixed block 731 under pay-off 74 is carried, push cylinder and promote briquetting 733 and fixed block 731 pressings, materials and parts fix to clamp the most at last; On fixed block 731, be provided with the clamping groove 7311 with materials and parts form fit, clamping groove 7311 can prevent that materials and parts from occurring to break away or clamp illusive drawback in the process fixing to clamp, the surface configuration of materials and parts matches with the shape of clamping groove 7311 simultaneously, increased contact area, avoid linear contact, prevent the surface of briquetting 733 and fixed block 731 damage materials and parts.

Apparatus for bending 72 comprises four driven units 721 that are fixed on board 71, the drive end of driven unit 721 is fixed with bending slurcam 722, between bending slurcam 722 and briquetting 733, form bending station, bending slurcam 722 be provided with materials and parts form fit be embedded groove 7221.Driven unit 721 is for driving cylinder.

Pay-off 74 comprises mounting base 741, rotating shaft 742, first turns over axle 743, second turns over axle 744, pushing mechanism 75 and guiding swash plate 76, mounting base 741 is fixed on board 71, mounting base 741 is provided with an installation through hole, rotating shaft 742 rotates and is located in this installation through hole, first turns over axle 743 and second turns over the two ends that axle 744 is fixedly installed on respectively rotating shaft 742, and guarantee that first turns over axle 743 and to the distance on board 71 surfaces, be greater than second and turn over the distance that axle 744 arrives board 71 surfaces, when being delivered to first, materials and parts turn over axle 743 and second while turning on axle 744 like this, materials and parts are the state of oblique lower conveying, because in process of production, materials and parts need to be cut off when carrying predetermined length, form independent one need to be by the materials and parts of bending, if first turns over axle 743 and second, turn over axle 744 and equate to the distance on board 71 surfaces, materials and parts will be the level of state and be delivered to first and turn over axle 743 and second and turn on axle 744 so, when materials and parts are carried, distance between the right-hand member of materials and parts and limiting plate 77 at every turn can be inconsistent, turn over axle 743 and second while turning over axle 744 upset downwards when first, materials and parts cannot fall between briquetting 733 and fixed block 731, on the contrary, if materials and parts are the state of oblique lower conveying, under the effect of gravity, between the right-hand member of materials and parts and limiting plate 77, contact all the time, the materials and parts of being cut off can fall between briquetting 733 and fixed block 731 smoothly, as shown in figure 12, pushing mechanism 75 comprises connecting axle 751, promote cylinder 752 and take off post 753, 753 telescopic ends that are fixedly installed on the piston rod that promotes cylinder 752 take off post, take off post and 753 be provided with through hole 7531, rotating shaft 742 is provided with single-pass hole 7421, one end of connecting axle 751 is fixed in single-pass hole 7421 through after through hole 7531, connecting axle 751 passes to rotating shaft 742 by promotion cylinder 752 motive forces, rotating shaft 742 is rotated, and then drive first to turn over axle 743 and second and turn over axle 744 and overturn downwards, action response is sensitive, mechanical performance is more reliable, guiding swash plate 76 is fixedly installed on board 71, the upper end and second of guiding swash plate 76 is turned over axle 744 and is connected, the lower end of guiding swash plate 76 is engaged between briquetting 733 and fixed block 731, when materials and parts are turned over, 76 pairs of materials and parts of guiding swash plate play guiding function, and it is dropped between briquetting 733 and fixed block 731 smoothly.

On board 71, be also provided with for limiting the limiting plate 77 of materials and parts position, restriction is played in the position of dropping of 77 pairs of materials and parts of limiting plate.

On board 71, be also provided with for producing induced signal to control the sensitive switch 78 of driver part 732 and driven unit 721 actions when materials and parts enter clamping device 73, when sensitive switch 78 detects materials and parts and drops between briquetting 733 and fixed block 731, induced signal is passed to outside control system, control driver part 732 and driven unit 721 actions, materials and parts are progressively carried out to Bending Processing, can not only realize the automated production of Bending Processing, production efficiency is faster.

Bender 7 adopts and on board 71, is provided with apparatus for bending 72, clamping device 73 and be arranged in clamping device 73 tops and be provided with for materials and parts being delivered to the pay-off 74 of clamping device 73, when being held when device 73 clamps, materials and parts directly by 72 pairs of materials and parts of apparatus for bending, carry out bending processing, materials and parts bending once completes, without materials and parts are repeatedly clamped, dependable performance not only, production precision is higher, overcome the problem that materials and parts produce distortion in Forging Process, product design size is disposable good, and operating efficiency is faster, full automation generates, do not need manual operation, greatly saved production cost.

As Figure 13, shown in Figure 14, transplanting mechanism 8 comprises support 81, fixture 82, driver element 83 and limit assembly 84, wherein, fixture 82 has four groups, be arranged on respectively in elevation base plate 8321, every group of fixture 82 comprises and is fixedly installed on the four-cylinder 821 in elevation base plate 8321 and is fixedly installed on the first fixture block 822 and the second fixture block 823 on four-cylinder 821, the first fixture block 822 and the second fixture block 823 open respectively or are closed under the driving of four-cylinder 821, four-cylinder 821 is provided with spacing briquetting 86, the pressing portion of spacing briquetting 86 flushes with the first fixture block 822 on fixture 82 and the clamping section of the second fixture block 823, like this when work, four groups of fixtures 82 are in holding frame, the pressing portion of spacing briquetting 86 also pushes down the frame of framework simultaneously, make the four edges of framework in the same plane, then the first fixture block 822 and the second fixture block 823 are closed under the driving of four-cylinder 821, framework is clamped, now framework does not distort completely, after joint weld completes, framework is more smooth, attractive in appearance.

Driver element 83 comprises horizontal movement assembly 831, be located at the elevating movement assembly 832 to move up and down on horizontal movement assembly 831, wherein, horizontal movement assembly 831 comprises horizontal power mechanism 8311, horizontal guide pillar 8312, linear axis bearing 8313 and installation base plate 8314, horizontal power mechanism 8311 is for being arranged on the second cylinder on support 81, the end of the piston rod of the second cylinder is fixedly connected with installation base plate 8314 by pushing block 85, linear axis bearing 8313 is slidably installed on horizontal guide pillar 8312, linear axis bearing 8313 is arranged on installation base plate 8314, installation base plate 8314 moves reciprocatingly along horizontal guide pillar 8312 under the driving of the second cylinder, elevating movement assembly 832 comprises elevation base plate 8321, Vertical Dynamic mechanism 8322 and lifting guide pillar 8323, Vertical Dynamic mechanism 8322 is for being fixedly installed on the 3rd cylinder in elevation base plate 8321, the end of the piston rod of the 3rd cylinder is connected on the bottom surface of installation base plate 8314, lifting guide pillar 8323 is fixedly installed on installation base plate 8314, and elevation base plate 8321 is provided with linear bearing 8324, elevation base plate 8321 is slidably installed on lifting guide pillar 8323 by linear bearing 8324, elevation base plate 8321 is done reciprocal elevating movement along lifting guide pillar 8323 under the driving of the 3rd cylinder.

Limit assembly 84 comprises the limiting cylinder 841 being fixedly installed on support 81 and the positive stop 842 that is fixedly installed on installation base plate 8314 upper surfaces, positive stop 842 under the driving of the second cylinder with the piston rod butt of limiting cylinder 841, like this when installation base plate 8314 is during along horizontal guide pillar 8312 horizontal movement, 842 pairs of installation base plates 8314 of positive stop play position-limiting action, avoid the displacement of installation base plate 8314 to exceed the distance of setting, guarantee that the displacement of installation base plate 8314 is within default scope, the final horizontal displacement precision that has also guaranteed fixture 82, more reliable performance.

Transplanting mechanism 8 adopts to be provided with on support 81 and drives the driver element 83 that fixture 82 moves reciprocatingly and be fixedly installed on support 81 for controlling the limit assembly 84 of fixture 82 movement positions, fixture 82 is arranged on the elevating movement assembly 832 of driver element 83, automatically framework is taken out to the welding position welding that moves to iron wire joint butt welding machine from bender, and the framework that welds joint is put on assigned address, while making framework deliver to the welding position of iron wire joint butt welding machine, structure is smooth, indeformable, promoted production efficiency, reduced cost of labor, realized the automation of inter process transplants simultaneously.

As shown in Figure 15, Figure 16, material fetching mechanism 9 comprises frame 91, for clamping the clamping device 92 of materials and parts and being fixedly installed on the motion assembly 93 that drives clamping device 92 to move reciprocatingly in frame 91, described motion assembly 93 comprises horicontal motion mechanism 931, be arranged on horicontal motion mechanism 931 elevating mechanism 932 to move up and down and for the induction control module 933 of level of control motion 931 and elevating mechanism 932 motions.

Horicontal motion mechanism 931 comprises the first actuating unit 9311, two horizontal guide rails 9312, four cross sliding clocks 9313, wherein, the first actuating unit 9311 drives cylinder for being fixedly installed on first in frame 91, and first drives the end of the piston rod of cylinder to be fixedly connected with installing plate 9321 by connector 95; Two horizontal guide rails 9312 are arranged in frame 91, two groups of four cross sliding clocks 9313 minutes are slidably installed on horizontal guide rail 9312, installing plate 9321 is fixed on four cross sliding clocks 9313, like this, installing plate 9321 just can move reciprocatingly along horizontal guide 9312 under the driving of the first driving cylinder, drive elevating mechanism 932 and clamping device 92 to move horizontally, materials and parts are moved to welding position; Frame 91 is provided with buffer 94, and buffer 94 can effectively avoid installing plate 9321 and frame 91 that rigid impact occurs.

Elevating mechanism 932 comprises installing plate 9321, guideway 9322, lifting guide pillar 9323 and the second actuating unit 9324, wherein, guideway 9322 is installed on installing plate 9321, lifting guide pillar 9323 is slidably installed in guideway 9322, the lower end of lifting guide pillar 9323 is fixedly connected with the contiguous block 921 on clamping device 92, the second actuating unit 9324 drives cylinder for being arranged on second on installing plate 9321, second drives the end of the piston rod of cylinder to be connected with the contiguous block 921 on clamping device 92, lifting guide pillar 9323 can be done reciprocal elevating movement along guideway 9322 under the driving of the second driving cylinder like this, and then drive clamping device 92 to do oscilaltion campaign.

Clamping device 92 comprises contiguous block 921 and is fixedly installed on two manipulators 922 on contiguous block 921, the plate structure that contiguous block 921 is strip, two manipulators 922 are separately positioned on the two ends of contiguous block 921, wherein, manipulator 922 comprises the 5th cylinder 9221, the first gas pawl 9222 and the second gas pawl 9223, wherein, the first gas pawl 9222 and the second gas pawl 9223 are fixedly installed on respectively on the 5th cylinder 9221, the first gas pawl 9222 and the second gas pawl 9223 open respectively or are closed under the driving of the 5th cylinder 9221, because materials and parts are a frame structure after by bender bending, two manipulators 922 can clamp two corresponding limits of materials and parts, realize the horizontal location of manipulator 922 in clamping process, rotation guarantees not skid between materials and parts and manipulator 922, clamp more firm.

Material fetching mechanism 9 adopts and in frame 91, is provided with the motion assembly that drives clamping device 92 to move reciprocatingly, and motion assembly comprises horicontal motion mechanism 931, is located on horicontal motion mechanism 931 with the elevating mechanism 932 moving up and down and the induction control module 933 moving for level of control motion 931, elevating mechanism 932, when producing, can realize automatic clamping and placing framework, not only mobile accuracy is good, improved production efficiency, and minimizing personnel configuration, reduce production cost, guaranteed production safety.

Rack former in process of production, first by horizontal straightener 1, longitudinally straightener 2 carries out alignment processing by the workpiece of lopping 100, horizontal wire agency 3, longitudinally wire agency 4 is delivered to workpiece 100 welding post of net chip bonding machine 5, in this process, guider 51 on net chip bonding machine 5 makes workpiece 100 can deliver to smoothly welding post, postwelding workpiece 100 still can be carried forward continuously simultaneously, electrode levelling gear 52 on net chip bonding machine 5 can guarantee to contact between the solder side of electric pole plate 522 and workpiece 100 good, avoid producing fried fiery phenomenon, the workpiece 100 of horizontal direction and longitudinal direction is arranged in a crossed manner on net chip bonding machine 5, then the network structure that is welded into sheet continues toward laterally square frame welding machine 30 conveyings.

In above-mentioned generation, aligning mechanism 6 synchronously carries out alignment processing to the materials and parts 200 of lopping, the materials and parts 200 that alignment is handled well are delivered to bender 7, the single materials and parts 200 that 7 pairs of benders are cut short carry out bending, materials and parts 200 are bent into the frame structure with a breach joint, then under the effect of transplanting mechanism 8, be transported to joint bonding machine 20 and carry out joint soldering, now materials and parts 200 become one complete, frame structure firmly, then by delivery device 10, materials and parts 200 are pushed away to the welding post of joint bonding machine 20, materials and parts 200 are under the effect of material fetching mechanism 9, be delivered to the welding post of horizontal square frame welding machine 30, now the materials and parts 200 of frame structure are overlapping at the welding post of horizontal square frame welding machine 30 with cancellated workpiece 100, laterally square frame welding machine 30 is by two widthwise edges of the materials and parts of frame structure 200 and 100 welding of cancellated workpiece, make materials and parts 200 be fixed on the periphery of cancellated workpiece 100, and then be delivered to longitudinal square frame welding machine 40, longitudinally square frame welding machine 40 is by two longitudinal edges of the materials and parts of frame structure 200 and 100 welding of cancellated workpiece, the four edges of finally realizing materials and parts 200 is all welded on the surrounding of cancellated workpiece 100, form a firmly sheet rack, finally, sheet rack is transported to cutter 60 and carries out shear treatment, generate the satisfactory monolithic rack of size, in whole generative process, 50 pairs of gloves of electrical control cubicles are put up type equipment and are carried out omnidistance electrical control, the automated production that bin is produced is put in realization, not only automaticity is high, production efficiency is fast, effectively raise the quality of production, but also greatly saved production cost, safe and reliable.

The above is the specific embodiment of the present utility model; it should be pointed out that for those skilled in the art, do not departing under the prerequisite of the utility model principle; can also make some improvements and modifications, these improvements and modifications are also considered as protection domain of the present utility model.

Claims (10)

1. a rack former, it is characterized in that, comprise the net chip bonding machine that is provided with cross-feed mouth and longitudinal feeding mouth, described net chip bonding machine carries out soldering for the workpiece that conveying is come, the welding post of described net chip bonding machine is provided with guider, described guider comprises longitudinally guiding tray, mount pad, lower electrode plate and the driving mechanism that is arranged on mount pad bottom, on described lower electrode plate, be laid with some laterally steering grooves, on described lower electrode plate, be laid with some pilot holes corresponding with laterally steering groove, described longitudinally guiding tray is arranged on driving mechanism and is located in this pilot hole, described longitudinally guiding tray is done stretching motion along pilot hole under the driving of driving mechanism, the top of described longitudinally guiding tray is provided with a longitudinally guiding groove.

2. rack former as claimed in claim 1, it is characterized in that, described net chip bonding machine is provided with electrode levelling gear, described electrode levelling gear comprises the electrode seat that powers on, electric pole plate and screw, it is characterized in that, the described electrode seat that powers on is provided with a limiting section and at least two screws, described electric pole plate is provided with the adjustment hole corresponding with screw, the upper end end face of described electric pole plate is globoidal structure, described screw through adjustment hole and with screwhole spiro bonding after electric pole plate is arranged on and is powered in electrode seat, and for linear, contact between the top of described globoidal structure and described limiting section, described screw and described adjustment hole matched in clearance.

3. rack former as claimed in claim 2, it is characterized in that, also comprise aligning mechanism and bender, aligning mechanism is for carrying out alignment processing to materials and parts, the materials and parts output of described aligning mechanism is connected with the materials and parts input of described bender, described bender comprises board, be located on board the apparatus for bending for bending materials and parts, be located on board for clamping the clamping device of materials and parts, on described board and above being arranged in clamping device, be provided with for materials and parts being delivered to the pay-off of clamping device, described clamping device comprises the some fixed blocks that are fixed on board, some are fixed on board and the driver part corresponding with described fixed block, the drive end of described driver part is fixed with briquetting, described briquetting under the driving of driver part with described fixed block compression fit, described apparatus for bending comprises some the driven units that are fixed on board, and the drive end of described driven unit is fixed with bending slurcam, between described bending slurcam and briquetting, forms bending station.

4. rack former as claimed in claim 3, it is characterized in that, also comprise transplanting mechanism, described transplanting mechanism is connected with the materials and parts output of bender, it welds for materials and parts being delivered to the welding position of joint bonding machine, described transplanting mechanism comprises support, for clamping the fixture of materials and parts, be fixedly installed on and on support, drive the driver element that fixture moves reciprocatingly and be fixedly installed on support for controlling the limit assembly of clamp movement position, described driver element comprises horizontal movement assembly, be located at the elevating movement assembly to move up and down on horizontal movement assembly, described fixture is arranged on elevating movement assembly.

5. rack former as claimed in claim 4, is characterized in that, also comprises delivery device and material fetching mechanism, and described delivery device is connected with transplanting mechanism, and it is for pushing away the materials and parts that welded the welding position of joint bonding machine; Described material fetching mechanism is connected with delivery device, it is for being delivered to materials and parts the welding post of horizontal square frame welding machine, wherein, described material fetching mechanism comprises frame, for clamping the clamping device of materials and parts and being fixedly installed on the motion assembly that drives clamping device to move reciprocatingly in frame, described motion assembly comprises horicontal motion mechanism, be arranged on horicontal motion mechanism elevating mechanism to move up and down and for the induction control module of level of control motion and elevating mechanism motion.

6. rack former as claimed in claim 5, it is characterized in that, also comprise horizontal square frame welding machine, described horizontal square frame welding machine is connected with net chip bonding machine and material fetching mechanism respectively, and it is for carrying the workpiece of coming carry out the welding of lateral attitude and make rack the materials and parts of being carried by material fetching mechanism and net chip bonding machine.

7. rack former as claimed in claim 6, is characterized in that, also comprises longitudinal square frame welding machine, and described longitudinal square frame welding machine is connected with described horizontal square frame welding machine, and it is for carrying out soldering to the lengthwise position of rack.

8. rack former as claimed in claim 7, is characterized in that, also comprises the cutter being connected with described longitudinal square frame welding machine, and cutter is for carrying out segmentation cutting process to rack.

9. rack former as claimed in claim 1, is characterized in that, also comprises horizontal straightener and longitudinal straightener, and described horizontal straightener is connected with the cross-feed mouth of net chip bonding machine by horizontal wire agency, and it is for carrying out alignment processing to workpiece; Described longitudinal straightener is connected with the longitudinal feeding mouth of net chip bonding machine by longitudinal wire agency, and it is for carrying out alignment processing to workpiece.

10. the rack former as described in as arbitrary in claim 1 to 9, is characterized in that, also comprises electrical control cubicles, and described electrical control cubicles is for electrical control.