CN203875214U - Water tunnel or wind tunnel cellular board forming composite die - Google Patents

Water tunnel or wind tunnel cellular board forming composite die Download PDF

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Publication number
CN203875214U
CN203875214U CN201420293919.XU CN201420293919U CN203875214U CN 203875214 U CN203875214 U CN 203875214U CN 201420293919 U CN201420293919 U CN 201420293919U CN 203875214 U CN203875214 U CN 203875214U
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CN
China
Prior art keywords
die
cellular board
tunnel
core
forming
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Expired - Fee Related
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CN201420293919.XU
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Chinese (zh)
Inventor
照从林
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BEIJING ANDER TECHNOLOGIES Co Ltd
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BEIJING ANDER TECHNOLOGIES Co Ltd
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Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a water tunnel or wind tunnel cellular board forming composite die which mainly comprises an upper die frame, an upper die base fixing plate, an upper forming die core, a high-strength die spring, a guide column, a swaging assembly, a positioning guide assembly, a lower forming die core, a lower die base fixing plate, an internal-thread cylindrical pin and a lower die frame. The lower forming die core is connected with the lower die base fixing plate and then is fixedly connected with the lower die frame. The upper forming die core, the high-strength die spring, the guide column and the upper die base fixing plate are fixedly connected. After a steel wound belt material with the same thickness as a formed cellular board is placed between the upper forming die core and the lower forming die core, the upper forming die core and the lower forming die core are folded to ensure that die core forming teeth are completely attached, then the upper die frame and the lower die frame are folded, the upper die base fixing plate is fixedly connected with the upper die frame through the internal-thread cylindrical pin, the swaging assembly is fixedly connected with the positioning guide assembly after the positioning guide assembly is firmly connected with the lower forming die core, and therefore the complete cellular board forming composite die is formed. By the adoption of the water tunnel or wind tunnel cellular board forming composite die, water tunnel or wind tunnel cellular device cellular boards with low weight, high quality, even cellular thickness and smaller tolerance can be formed in batches in a punch forming mode, production efficiency is greatly improved, and the labor intensity of workers is greatly reduced.

Description

A kind of water hole or wind-tunnel cellular board moulding composite die
Technical field
The utility model relates to a kind of wind-tunnel or water hole honeycomb cellular board punch forming manufacture technology field, a kind of water hole of especially a kind of novel guaranteed wind-tunnel or water hole honeycomb properties of product or wind-tunnel cellular board moulding composite die.
Background technology
Honeycomb is one of important composition of water hole or wind tunnel experiment equipment, is arranged on the stable section position of water hole or wind-tunnel facilities, and the effect of honeycomb is rectification, reduces turbulivity or dredge straight air-flow, is the critical component that affects flow field quality.Due to the difference of experimental study project, particularly stricter to the requirement of honeycomb technical parameter, also just higher to the requirement of honeycomb product quality.
Conventional water hole or wind-tunnel honeycomb conventionally adopt between the rear steel plate of steel plate fluting processing and plug each other and assembly welding squarely [Dan lattice honeycomb, the diameter of this kind of structure honeycomb duct cannot be processed into very little tubular structure due to needs welding, has limited the length of honeycomb duct due to the structure of soldering set simultaneously; In addition, due to rolling level and the weld defect of steel plate, cannot adopt thin plate processing honeycomb.
Also have part unit to adopt the pipe assembly welding of the shapes such as rectangle, circle or hexagon to become honeycomb, the honeycomb duct appearance and size of this kind of structure and the tube quality that form and position tolerance is provided by raw material supplier are determined, cannot meet the structure needs of this kind of honeycomb.In addition, due to the limitation of steel pipe rolling level and rolling equipment, cannot be processed into very thin steel pipe, therefore adopt the honeycomb of this kind of method processing to have the defects such as product weight air resistance coefficient large and honeycomb is large.
Therefore, obtain lightweight, quality is high, honeycomb pipe-wall even thickness, water hole or wind-tunnel honeycomb cellular board that honeycomb duct diameter tolerance is less, to realize water hole or the wind-tunnel honeycomb product that can produce in batches larger slenderness ratio, tool is of great significance.
Summary of the invention
The problem such as less than normal for the honeycomb duct slenderness ratio existing in conventional art, honeycomb duct diameter is bigger than normal, wavestrip material width is partially narrow, the utility model provides a kind of water hole or wind-tunnel cellular board moulding composite die, the purpose of this utility model be for realize can produce in batches lightweight, quality is high, honeycomb pipe-wall even thickness and compared with the cellular board of high-fineness ratio.
To achieve these goals, technical solutions of the utility model are as follows: a kind of water hole or wind-tunnel cellular board moulding composite die, mainly comprise: top mold frame, upper bolster fixed head, upper formation die core, high-strength die spring, lead, binder assembly, positioning and guiding assembly, compacted under core rod, die shoe fixed head, cylindrical pin with internal thread and lower mold holder, described compacted under core rod is connected rear and is connected firmly with lower mold holder with die shoe fixed head, described upper formation die core, high-strength die spring, lead and upper bolster fixed head are connected and fixed, after the spring tape material of placement and formed honeycomb plate same thickness between upper formation die core and compacted under core rod, close up to guarantee laminating completely between core rod molding gear, again top mold frame and lower mold holder are closed up, described upper bolster fixed head is fixedly connected with by cylindrical pin with internal thread with top mold frame, after described positioning and guiding assembly links firmly with compacted under core rod, described binder assembly and positioning and guiding assembly are connected and fixed, form complete cellular board moulding composite die.
Built-in multistage high-strength die spring in described upper bolster fixed head and die shoe fixed head.
Described upper formation die core and compacted under core rod adopt high-strength alloy mould steel, by the forging heat treatment steps such as roughing, modified and fine finishining rear surface nitriding of annealing, guarantee the existing very high intensity of this mould and hardness, also guarantee that this mould tool has good wearability simultaneously.
Described top mold frame and lower mold holder adopt the mould bases of the guiding of rolling, and to guarantee kinematic accuracy and the service life of mould bases, are conducive to the quick-replaceable of mould simultaneously and shorten the design and manufacture cycle.
Described a kind of water hole or wind-tunnel cellular board moulding composite die, thereby by changing difform upper formation die core and compacted under core rod, realize the cellular board that strikes out difformity wavestrip material, comprise square wave, square wave, sine wave, circular arc ripple and triangular wave.
The beneficial effect of water hole described in the utility model honeycomb cellular board mould:
1. realize can be in batches that molding of the cellular board of super wide foil material (thickness is no more than 0.1mm, and width surpasses 500mm) and super large slenderness ratio (ratio approaches 100) is lightweight, quality is high, honeycomb even thickness, wind, water hole honeycomb cellular board that tolerance is less;
2. this mould guarantees after moulding between honeycomb duct that the depth of parallelism of central axis and the perpendicularity of honeycomb duct central axis and honeycomb duct end face meet the demands;
3. can realize the moulding of various shape wavestrip material;
4. use this mould can improve greatly production effect, reduce workman's labour intensity.
Accompanying drawing explanation
Fig. 1 is a kind of water hole described in the utility model embodiment or the structure front view of wind-tunnel cellular board moulding composite die.
Fig. 2 is a kind of water hole described in the utility model embodiment or the structure left view of wind-tunnel cellular board moulding composite die.
Fig. 3 is a kind of water hole described in the utility model embodiment or the front view of the stamping forming hexagon cellular board of wind-tunnel cellular board moulding composite die.
Fig. 4 is a kind of water hole described in the utility model embodiment or the left view of the stamping forming hexagon cellular board of wind-tunnel cellular board moulding composite die.
Fig. 5 is that a kind of water hole or the wind-tunnel cellular board moulding composite die described in the utility model embodiment replaced different formation die cores, and punch forming goes out the front view of difform cellular board.
Description of reference numerals: 1, top mold frame; 2, upper bolster fixed head; 3, upper formation die core; 4, high-strength die spring; 5, lead; 6, binder assembly; 7, positioning and guiding assembly; 8, compacted under core rod; 9, die shoe fixed head; 10, cylindrical pin with internal thread; 11, lower mold holder; D, hexagon honeycomb hole inscribed circle diameter; W, honeycomb hole length; L, cellular board length.
The specific embodiment
For making the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
A structure for water hole or wind-tunnel nest sheet metal forming composite die, mainly comprises: top mold frame 1, upper bolster fixed head 2, upper formation die core 3, high-strength die spring 4, lead 5, binder assembly 6, positioning and guiding assembly 7, compacted under core rod 8, die shoe fixed head 9, cylindrical pin with internal thread 10 and lower mold holder 11.
Consult shown in Fig. 1 and Fig. 2, after first compacted under core rod 8 being connected with die shoe fixed head 9, be then connected firmly with lower mold holder 11; Again the upper formation die core 3 processing according to parameter requests such as final honeycomb product honeycomb hole shape, sizes, high-strength die spring 4, lead 5 are connected and fixed with upper bolster fixed head 2, wherein built-in multistage high-strength die spring 4 in upper bolster fixed head 2 and upper formation die core 3; Then after the spring tape material of placement and formed honeycomb plate same thickness between upper formation die core 3 and compacted under core rod 8, close up, guarantee laminating completely between core rod molding gear, top mold frame 1 and lower mold holder 11 are closed up; Then upper bolster fixed head 2 and top mold frame 1 are connected; Select correct position to process after locating hole, cylindrical pin with internal thread 10 is packed in locating hole and assembled; After finally positioning and guiding assembly 7 and compacted under core rod 8 being connected firmly, binder assembly 6 and positioning and guiding assembly 7 are connected and fixed.
Top mold frame 1 and lower mold holder 11 adopt the mould bases of the guiding of rolling, and to guarantee kinematic accuracy and the service life of mould bases, are conducive to the quick-replaceable of mould simultaneously and shorten the design and manufacture cycle.
Upper formation die core 3 and compacted under core rod 8 adopt high-strength alloy mould steel, by the forging heat treatment steps such as roughing, modified and fine finishining rear surface nitriding of annealing, guarantee the existing very high intensity of this mould and hardness, also guarantee that this mould tool has good wearability simultaneously.
A kind of water hole or wind-tunnel cellular board moulding composite die, when concrete enforcement punching press cellular board, need outer actuating unit to drive, the moulding composite die combining that is near completion is installed on press machine, by starting press machine power switch, formation die core 3 and compacted under core rod 8 are separated, raw material spring tape material is entered in mould die cavity by positioning and guiding assembly, after regulating press machine initial position and lathe parameter and arranging, start lathe play button, utilize multistage high-strength die spring 4 in upper bolster fixed head and the reciprocating motion of punch press, in one stroke of press, complete prestretched, the multiple working procedure such as moulding and shaping, thereby the continuous punching by lathe process shape as shown in Figure 3 and Figure 4 compared with the cellular board of high-fineness ratio { core lattice dimension D (hexagon honeycomb hole inscribed circle diameter) with honeycomb hole length W ratio }.
Water hole or a wind-tunnel cellular board moulding composite die, determine the shape of the needed core rod of processing according to the size of the shape of cellular board and honeycomb hole, after necessary die trial correction, determine and manufacture required upper formation die core 3 and compacted under core rod 8.Cellular board, except shape shown in Fig. 4, also can strike out difform cellular board as shown in Figure 5 thereby realize by changing difform upper formation die core 3 and compacted under core rod 8, comprises square wave, square wave, sine wave, circular arc ripple and triangular wave.
This specific embodiment is preferred embodiment of the present utility model; can not limit the utility model; all within spirit of the present utility model and principle, any modification of making, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.

Claims (5)

1. a water hole or wind-tunnel cellular board moulding composite die, it is characterized in that: top mold frame, upper bolster fixed head, upper formation die core, high-strength die spring, lead, binder assembly, positioning and guiding assembly, compacted under core rod, die shoe fixed head, cylindrical pin with internal thread and lower mold holder, described compacted under core rod is connected rear and is connected firmly with lower mold holder with die shoe fixed head, described upper formation die core, high-strength die spring, lead and upper bolster fixed head are connected and fixed, after the spring tape material of placement and formed honeycomb plate same thickness between upper formation die core and compacted under core rod, close up to guarantee laminating completely between core rod molding gear, again top mold frame and lower mold holder are closed up, described upper bolster fixed head is fixedly connected with by cylindrical pin with internal thread with top mold frame, after described positioning and guiding assembly links firmly with compacted under core rod, described binder assembly and positioning and guiding assembly are connected and fixed, form complete cellular board moulding composite die.
2. a kind of water hole according to claim 1 or wind-tunnel cellular board moulding composite die, is characterized in that: built-in multistage high-strength die spring in described upper bolster fixed head and die shoe fixed head.
3. a kind of water hole according to claim 1 or wind-tunnel cellular board moulding composite die, it is characterized in that: described upper formation die core and compacted under core rod adopt high-strength alloy mould steel, by the forging heat treatment steps such as roughing, modified and fine finishining rear surface nitriding of annealing, guarantee the existing very high intensity of this mould and hardness, also guarantee that this mould tool has good wearability simultaneously.
4. a kind of water hole according to claim 1 or wind-tunnel cellular board moulding composite die, it is characterized in that: described top mold frame and lower mold holder adopt the mould bases of the guiding of rolling, to guarantee kinematic accuracy and the service life of mould bases, be conducive to the quick-replaceable of mould simultaneously and shorten the design and manufacture cycle.
5. a kind of water hole according to claim 1 or wind-tunnel cellular board moulding composite die, it is characterized in that: thus by changing difform upper formation die core and compacted under core rod, realize the cellular board that strikes out difformity wavestrip material, comprise square wave, square wave, sine wave, circular arc ripple and triangular wave.
CN201420293919.XU 2014-06-05 2014-06-05 Water tunnel or wind tunnel cellular board forming composite die Expired - Fee Related CN203875214U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420293919.XU CN203875214U (en) 2014-06-05 2014-06-05 Water tunnel or wind tunnel cellular board forming composite die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420293919.XU CN203875214U (en) 2014-06-05 2014-06-05 Water tunnel or wind tunnel cellular board forming composite die

Publications (1)

Publication Number Publication Date
CN203875214U true CN203875214U (en) 2014-10-15

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105268864A (en) * 2015-11-16 2016-01-27 安徽省凌锋冶金机械有限公司 Method for manufacturing floor heating pipeline groove forming combination die
CN106040937A (en) * 2016-06-03 2016-10-26 太仓市顺昌锻造有限公司 Forging die

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105268864A (en) * 2015-11-16 2016-01-27 安徽省凌锋冶金机械有限公司 Method for manufacturing floor heating pipeline groove forming combination die
CN105268864B (en) * 2015-11-16 2017-04-26 安徽省凌锋冶金机械有限公司 Method for manufacturing floor heating pipeline groove forming combination die
CN106040937A (en) * 2016-06-03 2016-10-26 太仓市顺昌锻造有限公司 Forging die

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CF01 Termination of patent right due to non-payment of annual fee
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Granted publication date: 20141015

Termination date: 20210605