CN203863034U - Intelligent cam numerical-control lathe and control system thereof - Google Patents
Intelligent cam numerical-control lathe and control system thereof Download PDFInfo
- Publication number
- CN203863034U CN203863034U CN201420248540.7U CN201420248540U CN203863034U CN 203863034 U CN203863034 U CN 203863034U CN 201420248540 U CN201420248540 U CN 201420248540U CN 203863034 U CN203863034 U CN 203863034U
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- cam
- lathe
- vertical moving
- gear
- servomotor
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Abstract
The utility model discloses an intelligent cam numerical-control lathe and a control system thereof. The lathe comprises a lathe body, a lathe power part, a side power device, a lathe casing, a numerical-control touch screen, a PLC (programmable logic controller) control system, a servo drive and an electrical control circuit board. According to the lathe power part, a PLC instructs a servo motor main machine to drive a transmission shaft through a synchronous belt, then the synchronous belt drives a lathe spindle in a transformation ratio of 1:2, a pneumatic valve switch locks a collet chuck to drive materials to be rotated to an angle at which the materials can be machined by the side power device part, and then the lathe is braked, or rotates to any angle or rotates at a high speed, so that all processes of the materials are completely finished by a cutter of the lathe or a tool additionally mounted on one side surface. The problem that existing lathes can only finish partial processes of workpieces is solved, and all the machining processes can be finished without secondary machining.
Description
Technical field
The utility model belongs to numerically controlled lathe field, relates in particular to a kind of intelligent cam numerically controlled lathe and control system thereof.
Background technology
Automatic cam lathe in existing market.Can only utilize self longitudinal five groups of cutter to carry out turning, and can not be in the type etc. in many ways of side chamfering, boring, tapping, milling rice word groove, side milling flat and milling arbitrarily.Material must be carried out to car embryo, embryo part is taken down and used drilling machine chamfering, boring, tooth machining unit tapping, milling machine groove milling again.The flat position of milling machine milling, milling polygon etc., not only labour intensity is large, working (machining) efficiency is low for this processing mode, uniformity also poor, machining accuracy can not guarantee, be not suitable with the production of present high-precision part.
Utility model content
The purpose of this utility model is to provide a kind of intelligent cam numerically controlled lathe and control system thereof, is intended to solve that existing cam lathe labour intensity is large, working (machining) efficiency is low, uniformity is poor, machining accuracy can not guarantee, is not suitable with the problem of the production of present high-precision part.
The utility model is achieved in that a kind of intelligent cam numerical control lathe comprises bed piece, lathe power section, side power set, lathe shell, numerical control touch-screen, PLC control system, servo-driver, electric control circuit plate;
Described lathe power section comprises servomotor, synchronous belt, power transmission shaft, sensor, encoder, operated pneumatic valve switch folder;
Described side power set comprise that the vertical moving axis servomotor of the vertical lever rotation of driving is, mobile cam servomotor, support, camshaft, the first cam, the second cam, the 3rd cam, rise and fall transmission levers, front and back promotion transmission levers, vertical moving gear case, gear block, gear, gearing shaft, chain, vertical moving axis, vertical moving axis return adjusting rod, the first cam sensor, the second cam sensor, the gear-box Height Adjustment screw of indulging lever gear-box;
Side power set are installed the gear block of position adjustable on support, utilize high-accuracy rectilinear orbit that the vertical moving gear case of adjustable upper-lower position is installed on gear block;
The vertical moving axis servomotor that drives vertical moving axis rotation is installed on gear-box, by chain-driving gearing shaft, by the gear wheel on gearing shaft, with 1:2 no-load voltage ratio, drive the pinion of a hollow belt key pin below to rotate again simultaneously, with the vertical moving axis with key pin groove, through pinion, rotate simultaneously;
Projection large below support is installed camshaft, the first cam is installed above camshaft, the second cam, the 3rd cam, the first cam sensor, the cam servomotor of mobile vertical lever, by cam servomotor, drive the first cam, because causing front and back to promote transmission levers, the first cam rotation swings, promote again the vertical moving axis of rotation, the instrument being arranged on vertical moving axis is holed to material, chamfering, tapping, the operations such as milling flat, by cam servomotor, drive the second cam, the 3rd cam rotation, cause rise and fall transmission levers to elect vertical moving gear case, cause vertical moving axis to move up and down, with each vertical moving axis, respectively material is processed, complete all manufacturing procedures.
Further, described lathe power section is driven power transmission shaft, then by synchronous belt, through 1:2 no-load voltage ratio, is driven machine tool chief axis, by operated pneumatic valve switch folder locking spring chuck, drive material, rotates to the angle that can use side power setting part processing by PLC instruction servo-electric main frame, process synchronous belt, then brake slack or rotate to random angle or High Rotation Speed, allowing the cutter of lathe self or the complete machining of the instrument that side installs additional to all process steps of material.
effect gathers
The utility model by numerical control touch-screen with the machining process route setting in advance, adjustable machined parameters and sensor and encoder control PLC, by PLC, control servomotor again and move, solved the problem of the part operation that existing lathe can only processing work, do not needed to process for the second time and can complete all manufacturing procedures.
Accompanying drawing explanation
Fig. 1 is the structural representation of the intelligent cam numerically controlled lathe that provides of the utility model embodiment;
In figure: 1, servomotor; 2, synchronous belt; 3, power transmission shaft; 4, sensor; 5, encoder; 6, operated pneumatic valve switch folder; 7, vertical moving axis servomotor; 8, cam servomotor; 9, support; 10, camshaft; 11-1, the first cam; 11-2, the second cam; 11-3, the 3rd cam; 12, rise and fall transmission levers; 13, front and back promote transmission levers; 14, vertical moving gear case; 15, gear block; 16, gear; 17, gearing shaft; 18, chain; 19, vertical moving axis; 20, vertical moving axis return adjusting rod; 21, the first cam sensor; 22, the second cam sensor; 23, gear-box Height Adjustment screw; 24, numerical control touch-screen; 25, machine tool chief axis; 26, lathe lathe tool.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Fig. 1 shows the structure of intelligent cam numerically controlled lathe of the present utility model, as shown in the figure, the utility model is achieved in that a kind of intelligent cam numerical control lathe comprises bed piece, lathe power section, side power set, lathe shell, numerical control touch-screen 24, PLC control system, servo-driver, electric control circuit plate;
Described lathe power section comprises servomotor 1, synchronous belt 2, power transmission shaft 3, sensor 4, encoder 5, operated pneumatic valve switch folder 6;
Described side power set comprise the vertical moving axis servomotor 7 that drives vertical lever rotation, the cam servomotor 8 of mobile vertical lever gear-box, support 9, camshaft 10, the first cam 11-1, the second cam 11-2, the 3rd cam 11-3, rise and fall transmission levers 12, front and back promote transmission levers 13, vertical moving gear case 14, gear block 15, gear 16, gearing shaft 17, chain 18, vertical moving axis 19, vertical moving axis return adjusting rod 20, the first cam sensor 21, the second cam sensor 22, gear-box Height Adjustment screw 23,
Side power set are installed the gear block 15 of position adjustable on support 9, utilize high-accuracy rectilinear orbit that the vertical moving gear case 14 of adjustable upper-lower position is installed on gear block 15;
The vertical moving axis servomotor 7 that drives vertical moving axis rotation is installed on gear-box 15, by chain 18 driven gear power transmission shafts 17, by the gear wheel on gearing shaft 17, with 1:2 no-load voltage ratio, drive the pinion of 3 hollow belt key pins below to rotate again simultaneously, to move with the vertical of key pin groove, 19 rotate through pinion simultaneously;
Projection large below support 9 is installed camshaft 10, camshaft 10 is installed the first cam 11-1 above, the second cam 11-2, the 3rd cam 11-3, the first cam sensor 21, the cam servomotor 8 of mobile vertical lever, by cam servomotor 8, drive the first cam 11-1, because causing front and back to promote transmission levers 13, the first cam 11-1 rotation swings, promote again the vertical moving axis 19 of rotation, the instrument being arranged on vertical moving axis 19 is holed to material, chamfering, tapping, the operations such as milling flat, by cam servomotor 8, drive the second cam 11-2, the 3rd cam 11-3 rotation, cause rise and fall transmission levers 12 to elect vertical moving gear case 14, cause vertical moving axis 19 to move up and down, with each vertical moving axis 19, respectively material is processed, complete all manufacturing procedures.
Described lathe by numerical control touch-screen with the machining process route setting in advance, adjustable machined parameters and sensor and encoder control PLC, by PLC, controlled again a kind of Numerical Control Cam lathe of servomotor.
Lathe power section is driven power transmission shafts 3, then by synchronous belt 2, through 1:2 no-load voltage ratio, is driven machine tool chief axis 25, by operated pneumatic valve switch, pressed from both sides 6 locking spring chucks, driven material to rotate to the angle that can process with side power setting part by PLC instruction servo-electric main frame 1, process synchronous belt 2, then brake slack or rotate to random angle or High Rotation Speed, allowing the cutter of lathe self or the complete machining of the instrument that side installs additional to all process steps of material.
Workflow of the present utility model is as follows:
1, utilize servomotor 1 to drive power transmission shaft 3 through synchronous belt 2, utilize power transmission shaft 3 to drive machine tool chief axis 26 through synchronous belt 2, by machine tool chief axis 25, drive processed material to rotate, thereby it is arbitrarily angled that the material that makes processing can rotate or rotate to, allow the vertical moving axis 19 of lathe and 26 pairs of materials of lathe lathe tool carry out car, brill, mill, milling, etc. processing.
2, utilize vertical moving axis servomotor 7 through chain 18 and 16 pairs of vertical moving axis 19 transmissions of gear, make its rotation, utilize cam servomotor 8 transmission rise and fall cams, then elect vertical moving gear case 14 by rise and fall transmission levers 12, thereby make vertical moving, 19 move up and down.
3, utilize cam servomotor 8 transmissions front and back actuating cams, then promote the vertical moving axis 19 of transmission levers 13 promotion by front and back, thereby the instrument of installation on vertical moving axis 19 is processed material.
The utility model by numerical control touch-screen with the machining process route setting in advance, adjustable machined parameters and sensor and encoder control PLC, by PLC, control servomotor again and move, solved the problem of the part operation that existing lathe can only processing work, do not needed to process for the second time and can complete all manufacturing procedures.
Although above-mentioned, by reference to the accompanying drawings the specific embodiment of the present utility model is described; but the not restriction to the utility model protection domain; one of ordinary skill in the art should be understood that; on the basis of the technical solution of the utility model, those skilled in the art do not need to pay various modifications that performing creative labour can make or distortion still within protection domain of the present utility model.
Claims (3)
1. an intelligent cam numerically controlled lathe and control system thereof, it is characterized in that, described intelligent cam numerically controlled lathe and control system thereof comprise bed piece, lathe power section, side power set, lathe shell, numerical control touch-screen, PLC control system, servo-driver, electric control circuit plate;
Described lathe power section comprises servomotor, synchronous belt, power transmission shaft, sensor, encoder, operated pneumatic valve switch folder;
Described side power set comprise that the vertical moving axis servomotor of the vertical lever rotation of driving is, mobile cam servomotor, support, camshaft, the first cam, the second cam, the 3rd cam, rise and fall transmission levers, front and back promotion transmission levers, vertical moving gear case, gear block, gear, gearing shaft, chain, vertical moving axis, vertical moving axis return adjusting rod, the first cam sensor, the second cam sensor, the gear-box Height Adjustment screw of indulging lever gear-box;
Side power set are installed the gear block of position adjustable on support, utilize high-accuracy rectilinear orbit that the vertical moving gear case of adjustable upper-lower position is installed on gear block;
The vertical moving axis servomotor that drives vertical moving axis rotation is installed on gear-box, by chain-driving gearing shaft, by the gear wheel on gearing shaft, with 1:2 no-load voltage ratio, drive the pinion of a hollow belt key pin below to rotate again simultaneously, with the vertical moving axis with key pin groove, through pinion, rotate simultaneously.
2. intelligent cam numerically controlled lathe as claimed in claim 1 and control system thereof, it is characterized in that, projection large below support is installed camshaft, the first cam is installed above camshaft, the second cam, the 3rd cam, the first cam sensor, the cam servomotor of mobile vertical lever, by cam servomotor, drive the first cam, because causing front and back to promote transmission levers, the first cam rotation swings, promote again the vertical moving axis of rotation, the instrument being arranged on vertical moving axis is holed to material, chamfering, tapping, the operation of milling flat, by cam servomotor, drive the second cam, the 3rd cam rotation, cause rise and fall transmission levers to elect vertical moving gear case.
3. intelligent cam numerically controlled lathe as claimed in claim 1 and control system thereof, it is characterized in that, described lathe power section is driven power transmission shaft, then by synchronous belt, through 1:2 no-load voltage ratio, is driven machine tool chief axis, by operated pneumatic valve switch folder locking spring chuck, drive material, rotates to the angle that can use side power setting part processing by PLC instruction servo-electric main frame, process synchronous belt.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420248540.7U CN203863034U (en) | 2014-05-15 | 2014-05-15 | Intelligent cam numerical-control lathe and control system thereof |
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CN201420248540.7U CN203863034U (en) | 2014-05-15 | 2014-05-15 | Intelligent cam numerical-control lathe and control system thereof |
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Publication Number | Publication Date |
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CN203863034U true CN203863034U (en) | 2014-10-08 |
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CN201420248540.7U Expired - Fee Related CN203863034U (en) | 2014-05-15 | 2014-05-15 | Intelligent cam numerical-control lathe and control system thereof |
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CN (1) | CN203863034U (en) |
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2014
- 2014-05-15 CN CN201420248540.7U patent/CN203863034U/en not_active Expired - Fee Related
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20160515 |
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CF01 | Termination of patent right due to non-payment of annual fee |