CN203862599U - Engine cylinder block cleaning machine - Google Patents
Engine cylinder block cleaning machine Download PDFInfo
- Publication number
- CN203862599U CN203862599U CN201420287114.4U CN201420287114U CN203862599U CN 203862599 U CN203862599 U CN 203862599U CN 201420287114 U CN201420287114 U CN 201420287114U CN 203862599 U CN203862599 U CN 203862599U
- Authority
- CN
- China
- Prior art keywords
- nozzle
- shower nozzle
- engine cylinder
- purge chamber
- cleaning machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model provides an engine cylinder block cleaning machine which comprises a cleaning room, a rotary nozzle, a directly spraying nozzle, a low-pressure high-flow nozzle, a contact probe type nozzle, blowing nozzles and a robot fixedly arranged in the cleaning room, wherein the rotary nozzle, the directly spraying nozzle, the low-pressure high-flow nozzle, the contact probe type nozzle and the blowing nozzles are located in the cleaning room. According to the engine cylinder block cleaning machine, an engine cylinder block is transferred to the rotary nozzle, the directly spraying nozzle, the low-pressure high-flow nozzle, the contact probe type nozzle and the blowing nozzle sequentially for cleaning, all the surfaces and most threaded holes and blind holes of the cylinder block are cleaned through the rotary nozzle firstly, then a crank shaft hole, a cam shaft hole, a main oil channel and a lubricating oil hole in the bottom of the cylinder block are cleaned and deburred through the directly spraying nozzle, the low-pressure high-flow nozzle is mainly used for cleaning a water jacket, the contact probe type nozzle is used for cleaning a thin and long oil hole, and finally a workpiece is sent to a position beside the set of independent blowing nozzles by the robot and is shaken so that water attached to the workpiece can be removed.
Description
Technical field
The utility model relates to a kind of cleaning machine, relates in particular to a kind of engine cylinder-body cleaning machine.
Background technology
In recent years, along with International Environmental Protection department has promulgated higher discharge standard for vehicle exhaust, the market competition being growing more intense has proposed more and more higher requirement to auto parts and components quality level.Green power becomes market " favorite ", the theory of flexible production and lean manufacturing enterprise.Cleannes, as the important indicator of vehicle product quality and reliability, have caused people's great attention.
In process, the impurity that is attached to component surface can affect the accurate location of finishing step, and then affects the dimensional accuracy of parts; In assembling process, a small amount of casting sand, tiny smear metal all can damage the parts such as engine assembly, and then affect performance and the life-span of engine.Therefore, how to improve cleannes and become the important topic that international automobile manufacturing industry faces.Existing and propose a technology---robot washer now, can regard the revolution in cleaning field as, is also a milestone of flexible cleaning.Robot cleans and comprises feeding station, washing station, blanking station and dry up station, and between each station, the transmission of workpiece adopts robot transmission.
Summary of the invention
The technical problems to be solved in the utility model is how engine cylinder-body to be cleaned targetedly.
In order to solve this technical problem, the utility model provides a kind of engine cylinder-body cleaning machine, comprise a purge chamber, be positioned at the rotary nozzle of described purge chamber, direct current sprays shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer and be fixed at the robot in described purge chamber, described rotary nozzle, direct current sprays shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer is arranged in described purge chamber in the form of a ring successively along horizontal plane, described robot, described rotary nozzle, direct current sprays shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer is all connected with a total control mechanism.
Described engine cylinder-body cleaning machine also comprises defogging equipment, is located at the top of described purge chamber.
Described defogging equipment has comprised suction mist machine and suction mist pipeline, and described suction mist machine is connected in described purge chamber by described suction mist pipeline.
Described engine cylinder-body cleaning machine also comprises the liquid reserve tank of side opening, and described liquid reserve tank is removably installed in bottom, described purge chamber, and bottom, described purge chamber is provided with through hole.
Described engine cylinder-body cleaning machine also comprises frame, and described purge chamber and liquid reserve tank are all installed in described frame.
The utility model has adopted robot, it is connected with total control mechanism, can utilize robot transport engine cylinder-body, transmission is sprayed shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer through described rotary nozzle, direct current and is carried out cleaning successively successively, and first rotary nozzle cleans cylinder body all surface and most of screwed hole and blind hole; Then direct current injection shower nozzle cleans and deburring oilhole on crankshaft hole, camshaft hole, main oil gallery and cylinder body ground; Then low pressure and mass flow shower nozzle emphasis cleans water jacket; Then contact pin type shower nozzle cleans elongated oilhole; Robot delivers to one group independently on blowing sprayer limit and rock workpiece workpiece, removes the moisture adhering to.Because shower nozzle is arranged successively in the form of a ring, save to greatest extent space and also simplified the operation workflow of robot.Finally realize engine cylinder-body has been cleaned targetedly.
Brief description of the drawings
Fig. 1 is position distribution schematic diagram in purge chamber in the utility model one embodiment;
Fig. 2 is the structural representation of engine cylinder-body cleaning machine in the utility model one embodiment;
In figure, 1-frame; 2-purge chamber; 3-robot; 4-rotary nozzle; 5-direct current sprays shower nozzle; 6-low pressure and mass flow shower nozzle; 7-contact pin type shower nozzle; 8-blowing sprayer; 9-defogging equipment; 91-inhales mist pipeline; 92-inhales mist machine; 10-liquid reserve tank; The total control mechanism of 11-.
Detailed description of the invention
Provide a kind of engine cylinder-body cleaning machine to be described in detail below with reference to Fig. 1 and Fig. 2 to the utility model, it is the utility model one optional embodiment, can think, those skilled in the art can modify and polish it in the scope that does not change the utility model spirit and content.
Please refer to Fig. 1, and in conjunction with Fig. 2, the engine cylinder-body cleaning machine that the present embodiment provides comprises a purge chamber 2, be positioned at the rotary nozzle 4 of described purge chamber 2, direct current sprays shower nozzle 5, low pressure and mass flow shower nozzle 6, contact pin type shower nozzle 7, blowing sprayer 8 and be fixed at the robot 3 in described purge chamber 2, described rotary nozzle 4, direct current sprays shower nozzle 5, low pressure and mass flow shower nozzle 6, contact pin type shower nozzle 7, blowing sprayer 8 is arranged in described purge chamber 2 in the form of a ring successively along horizontal plane, described robot 3, described rotary nozzle 4, direct current sprays shower nozzle 5, low pressure and mass flow shower nozzle 6, contact pin type shower nozzle 7, blowing sprayer 8 is all connected with a total control mechanism 11.
Please refer to Fig. 2, described engine cylinder-body cleaning machine also comprises defogging equipment 9, is located at the top of described purge chamber 2.Described defogging equipment 9 has comprised suction mist machine 92 and suction mist pipeline 91, and described suction mist machine 92 is connected in described purge chamber 2 by described suction mist pipeline 91.
Described engine cylinder-body cleaning machine also comprises the liquid reserve tank 10 of side opening, and described liquid reserve tank 10 is removably installed in 2 bottoms, described purge chamber, and 2 bottoms, described purge chamber are provided with through hole (not shown).And then the water after cleaning can collect in purge chamber 2.
In the present embodiment, described engine cylinder-body cleaning machine also comprises frame 1, and described purge chamber 2 and liquid reserve tank 10 are all installed in described frame 1.
In sum, the utility model has adopted robot, it is connected with total control mechanism, can utilize robot transport engine cylinder-body, transmission is sprayed shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer through described rotary nozzle, direct current and is carried out cleaning successively successively, and first rotary nozzle cleans cylinder body all surface and most of screwed hole and blind hole; Then direct current injection shower nozzle cleans and deburring oilhole on crankshaft hole, camshaft hole, main oil gallery and cylinder body ground; Then low pressure and mass flow shower nozzle emphasis cleans water jacket; Then contact pin type shower nozzle cleans elongated oilhole; Robot delivers to one group independently on blowing sprayer limit and rock workpiece workpiece, removes the moisture adhering to.Because shower nozzle is arranged successively in the form of a ring, save to greatest extent space and also simplified the operation workflow of robot.Finally realize engine cylinder-body has been cleaned targetedly.
Listed above, can think the washing station of cleaning agent and dry up the description of station, in fact, whole cleaning machine should comprise feeding station and blanking station except comprising.
Feeding station: after detecting sensor detects that pallet and workpiece put in place, the door of purge chamber will be opened automatically; Robot carries out vision location by vision system to the type space position of workpiece on pallet; Then robot thoroughly does away with not too product changeover program, captures cylinder body and is transported to purge chamber.
Blanking station: after having dried up, the direct grabbing workpiece of the people that operates machine; By vision system, vision location is carried out in the locus of pallet; Robot falls workpiece and is placed on the pallet of pipeline afterwards.
The artificial high-performance of the machine 6 axle robots that cleaning machine adopts; and be equipped with that barotropic equilibrium device, special income are played, water-jet flow pattern protective device and standard industry computer composition, have remote diagnosis, simulation, programming, detection, storage, safeguard protection can PLC etc. function.Specific load and movement inertia must design, and make robot movement velocity and characteristic reach optimum.Frame for movement adopts modularized design, and its adjustable mechanical arm is that robot system has larger activity space and pliability, can under the cleaning environment of high corrosion, use, and does not need extra guard shield protection.
Vision system is made up of hardware such as the wide source of red annular, high-performance lens camera and analysis process systems; Vision system will be ingested target standard and change picture signal into, image processing software is according to the information such as pixel distribution and brightness, color, falling these signals carries out after various computings, be converted to clarification of objective, and then realize identification and positioning function to workpiece, and carry out the action of control catheter equipment according to these.
Work piece holder in robot is mainly made up of parts such as support frame, clamp mechanism, directing pin, workpiece sensing sensor, auxiliary clamping device and chucks.Its course of work is: work piece holder is under the drive of robot, and reason positioning pin column is the pin-and-hole in alignment pieces exactly; Then after clip end stretches into workpiece, open, its end barb touches workpiece inwall upper surface, and auxiliary workpiece pressing, realizes the stable crawl of workpiece.It is large, safe and reliable that this gripping apparatus is exchanged convenience, accurate positioning, bearing capacity, can adapt to the switching crawl of many kinds, main road the demand of flexible production.
Adopt robot charge, meet the flexible production that many kinds are switched, improved productivity ratio.Robot operates steadily, and location standard is gone, environmental protection and energy saving, and reliability is high, and repetitive error is little, and flexibility is good, and its modular combination has been saved the shared space of equipment effectively.
The cleaning control system of robot adopts PLC to control, and mainly completes the cleaning of coordination between purging system each several part and control, engine cylinder-body.The workpiece machining state signal that control system provides, comprises startup, stops, the operating condition such as time-out, all can control by operating desk, and system running state and system alarm etc. is by the indicator lamp instruction of operating desk or touch screen display.
Cleaning agent is configurable safety return circuit system also, and this safety return circuit system comprises two independently line systems: exigency stop system and safety door system.The application target of exigency stop system is under contingency condition, can realize all devices and quits work immediately and cut off the electricity supply; The effect of safety door system be party's cleaning machine in the time of safe mode, allow operator to enter work station the inside, carry out the manual operation of robot teaching.
Claims (5)
1. an engine cylinder-body cleaning machine, it is characterized in that: comprise a purge chamber, be positioned at the rotary nozzle of described purge chamber, direct current sprays shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer and be fixed at the robot in described purge chamber, described rotary nozzle, direct current sprays shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer is arranged in described purge chamber in the form of a ring successively along horizontal plane, described robot, described rotary nozzle, direct current sprays shower nozzle, low pressure and mass flow shower nozzle, contact pin type shower nozzle, blowing sprayer is all connected with a total control mechanism.
2. engine cylinder-body cleaning machine as claimed in claim 1, is characterized in that: also comprise defogging equipment, be located at the top of described purge chamber.
3. engine cylinder-body cleaning machine as claimed in claim 2, is characterized in that: described defogging equipment has comprised suction mist machine and suction mist pipeline, and described suction mist machine is connected in described purge chamber by described suction mist pipeline.
4. engine cylinder-body cleaning machine as claimed in claim 1, is characterized in that: also comprise the liquid reserve tank of side opening, described liquid reserve tank is removably installed in bottom, described purge chamber, and bottom, described purge chamber is provided with through hole.
5. engine cylinder-body cleaning machine as claimed in claim 4, is characterized in that: also comprise frame, described purge chamber and liquid reserve tank are all installed in described frame.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420287114.4U CN203862599U (en) | 2014-06-03 | 2014-06-03 | Engine cylinder block cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420287114.4U CN203862599U (en) | 2014-06-03 | 2014-06-03 | Engine cylinder block cleaning machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203862599U true CN203862599U (en) | 2014-10-08 |
Family
ID=51643589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420287114.4U Expired - Fee Related CN203862599U (en) | 2014-06-03 | 2014-06-03 | Engine cylinder block cleaning machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203862599U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438180A (en) * | 2014-12-02 | 2015-03-25 | 中国船舶重工集团公司第七一六研究所 | Full-automatic cleaning system for heavy-load parts |
| CN104816131A (en) * | 2015-04-24 | 2015-08-05 | 苏州市华宁机械制造有限公司 | Mechanical drive hub steeper |
| CN107755358A (en) * | 2016-08-16 | 2018-03-06 | 福特汽车公司 | Engine assembles contaminant removal process and device |
| CN109365363A (en) * | 2018-11-16 | 2019-02-22 | 广州粤研智能装备股份有限公司 | A kind of engine cylinder body cleaning machine with self-cleaning function |
| CN111097755A (en) * | 2019-12-31 | 2020-05-05 | 神州高铁技术股份有限公司 | Automatic purging device, purging device and armature purging system for armature |
-
2014
- 2014-06-03 CN CN201420287114.4U patent/CN203862599U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104438180A (en) * | 2014-12-02 | 2015-03-25 | 中国船舶重工集团公司第七一六研究所 | Full-automatic cleaning system for heavy-load parts |
| CN104438180B (en) * | 2014-12-02 | 2016-09-21 | 中国船舶重工集团公司第七一六研究所 | A kind of heavy load part automatic washing system |
| CN104816131A (en) * | 2015-04-24 | 2015-08-05 | 苏州市华宁机械制造有限公司 | Mechanical drive hub steeper |
| CN107755358A (en) * | 2016-08-16 | 2018-03-06 | 福特汽车公司 | Engine assembles contaminant removal process and device |
| CN107755358B (en) * | 2016-08-16 | 2022-02-01 | 福特汽车公司 | Method and device for removing pollutants generated in engine assembly |
| CN109365363A (en) * | 2018-11-16 | 2019-02-22 | 广州粤研智能装备股份有限公司 | A kind of engine cylinder body cleaning machine with self-cleaning function |
| CN111097755A (en) * | 2019-12-31 | 2020-05-05 | 神州高铁技术股份有限公司 | Automatic purging device, purging device and armature purging system for armature |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203862599U (en) | Engine cylinder block cleaning machine | |
| CN203265189U (en) | Robot cleaning machine | |
| CN106895961B (en) | A kind of detection device and its detection method of backlight module | |
| CN106041948B (en) | A kind of robotic deburring's system and burr removing method with vision-based detection | |
| CN104841668B (en) | A kind of intelligent automated cleaning subelement and its application method based on number bus | |
| CN202336448U (en) | Robot work-piece cleaning device | |
| CN204656816U (en) | A kind of antifouling anti-fingerprint film automatic sprayer | |
| CN103801518A (en) | Detection system for bearing roller | |
| CN103894583B (en) | The control method of die casting six axis robot and die casting six axis robot | |
| CN1740730A (en) | Cleaning device for embedded roof air conditioner heat exchanger | |
| CN114248121B (en) | Intelligent flexible manufacturing production line for shaft sleeve parts | |
| CN205394932U (en) | Automatic laser cleaning equipment | |
| CN114042695B (en) | Cleaning and lubricating equipment for fan blades of aircraft engine | |
| CN105666753A (en) | Automatic laser cleaning equipment | |
| CN203635532U (en) | Intelligent robot flexible online cleaning machine | |
| CN106932410B (en) | High-precision mirror surface automatic detection equipment and working method thereof | |
| CN203764926U (en) | Six-axis pressure casting mechanical arm | |
| CN202964665U (en) | Vacuum mechanical gripper | |
| CN204656801U (en) | A kind of anti-dirty film automatic sprayer | |
| CN110963294A (en) | Pick-up device | |
| CN113029959A (en) | Intelligent factory-oriented liquid crystal display defect online detection system | |
| CN112595368A (en) | Intelligent grinding and detecting integrated machine | |
| CN107263126A (en) | A kind of numerically controlled machine | |
| CN111974748B (en) | Solid CO2Cleaning method | |
| CN206609796U (en) | A kind of high cleanliness minute surface automatic checkout equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20141008 Termination date: 20150603 |
|
| EXPY | Termination of patent right or utility model |