CN203845383U - Intelligent whole set production line of diesel engine unit - Google Patents
Intelligent whole set production line of diesel engine unit Download PDFInfo
- Publication number
- CN203845383U CN203845383U CN201420233084.9U CN201420233084U CN203845383U CN 203845383 U CN203845383 U CN 203845383U CN 201420233084 U CN201420233084 U CN 201420233084U CN 203845383 U CN203845383 U CN 203845383U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 54
- 238000012360 testing method Methods 0.000 claims abstract description 45
- 238000004140 cleaning Methods 0.000 claims abstract description 10
- 238000004806 packaging method and process Methods 0.000 claims abstract description 8
- 238000012546 transfer Methods 0.000 claims description 45
- 238000012856 packing Methods 0.000 claims description 19
- 238000005096 rolling process Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 4
- 238000009825 accumulation Methods 0.000 claims description 3
- 230000004323 axial length Effects 0.000 claims description 3
- 238000007599 discharging Methods 0.000 abstract 2
- 238000009413 insulation Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 230000006870 function Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
The utility model relates to the field of intelligent production lines, in particular to an intelligent whole set production line of a diesel engine unit. The intelligent whole set production line of the diesel engine unit comprises a conveyer belt and tool trays which are connected end to end. The conveyer belt is sequentially provided with hoisting line feeding areas, an assembling area, a high-voltage insulation testing area, a large unit testing area and a testing front cache area. The conveyer belt placed on the rear section of the testing front cache area is divided into two paths; one path of the conveyer belt is provided with a diesel engine unit conveying passage, and the diesel engine unit conveying passage is sequentially provided with a small unit testing area, a first jacking tilting oil discharge area, a cleaning area and a second jacking tilting oil discharge area; the other path of the conveyer belt is provided with a tool tray conveying passage which forms an empty tray cache area. The empty tray cache area and the second jacking tilting oil discharge area converge again at the output end and are connected to a hoisting line discharging area and the hoisting line feeding areas, and thus the conveyer belt is in a circulation closed shape. A packaging roller line is further divided outwards by the hoisting line discharging area and is connected with a transverse packaging machine, a longitudinal packaging machine, a shrink-packaging machine and a double-layer stacking machine in series. By the adoption of the structure, the assembly line production mode from subassembly to packaging is achieved, the degree of automation is high, production efficiency is high, and production cost is greatly lowered.
Description
Technical field
The utility model relates to intelligent manufacturing line field, relates in particular to the complete intelligent manufacturing line of diesel engine unit.
Background technology
In diesel engine unit production process, often there is multiple working procedure, need to utilize many lathes to process same unit, and in existing, generally only adopt hand push pulley type load-transfer device to transport diesel engine unit, need manpower whole process to look after, workman works powerful large, and operation automation degree is low, and due to diesel engine unit Heavy Weight, operation circulation very has some setbacks, and this makes to have slow, the inefficient problem of speed in unit Assembling Production process, is difficult to meet large batch of production requirement.Moreover, existing manufacturing line do not have online detection, on-line test, online carry move, the function such as packing, online piling online, make assembling need after finishing by other board equipment detect, test, packing and piling, station disperses, carrying repeatedly, greatly waste manpower and production time, be difficult to realize the production automation management of efficient and lean.
Utility model content
Technical problem to be solved in the utility model is to overcome the problems referred to above, and a kind of complete intelligent manufacturing line of production model, degree of automation diesel engine unit high, that production efficiency is high that installs to a stream of packing from portion of realizing is provided.
The technical solution of the utility model is:
The complete intelligent manufacturing line of diesel engine unit, comprise that load-transfer device and several are arranged on load-transfer device for carrying the frock pallet of diesel engine unit, it is characterized in that: the end to end one-tenth closed of described load-transfer device, and along the throughput direction of load-transfer device, be disposed with the lifting buffer area before district, assembly area, voltage-withstand test district, large unit test section and test of reaching the standard grade, diesel engine unit device for hoisting is on frock pallet and pass through successively in order above-mentioned zone;
The described load-transfer device that is positioned at the front buffer area back segment of test is divided into two-way, for separating of diesel engine unit and frock pallet; Wherein a road is diesel engine unit transfer passage, be disposed with little unit test section, jacking district, cleaning area and No. two jackings district that tilts to drain the oil that tilts to drain the oil, and described little unit test section is equipped with professional test instrument; Another road is frock pallet transfer passage, forms empty pallet buffer area;
The mouth of described empty pallet buffer area and No. two jackings tilt the to drain the oil mouth in district is connected mutually, again converge Wei Yi road and be connected with the lifting district of rolling off the production line, diesel engine unit after cleaning is drained the oil is reloaded on frock pallet and is transported to successively in both intersections and lifts the district of rolling off the production line, described lifting district and the lifting district that reaches the standard grade of rolling off the production line is connected, and load-transfer device is circulation closed shape thus; The described lifting outside bifurcated in district that rolls off the production line extends a packing roller line, and is in series with successively horizontal compress, longitudinally compress, shrink-packaging's machine and double-deck piler.Now, be positioned at the roll off the production line diesel engine unit in district of lifting and depart from from frock pallet, thereby flow to packing roller line, realize the operations such as packing, stacking, and frock pallet loops back to deliver to along travel line and lifts the district that reaches the standard grade.
Described diesel engine unit transfer passage includes many parallel diesel engine units and carries branch, and every diesel engine unit is carried and in branch, is all disposed with little unit test section and the jacking district that tilts to drain the oil, many diesel engine unit carries branch parallel to carry and synchronism detection, has improved the test speed of unit; All diesel engine units are carried the mouth phase direct bank remittance service Wei Yi road of branch, enter into thus cleaning area, realize unified cleaning the after little unit test.
Further, reach the standard grade district and lifting of lifting described in the utility model rolled off the production line and between district and packing roller line, electric crane is all installed and installs; Described voltage-withstand test district is fitted with and ejects transplanter, realizes special plane, manipulator replacement a dead lift, by the continuous handling accurately circulating, realizes mechanization and the automation of producing carrying, has reduced workman's labour intensity, has improved work efficiency.
Further, the pallet of frock described in the utility model adopts double-deck rotatable frock pallet.
Further, the load-transfer device that is positioned at assembly area described in the utility model adopts heavy accumulation type roller line, is adapted to the conveying requirement of the heavier diesel engine unit of weight, and can effectively controls the transfer rate of load-transfer device, adjust transportation beat, to meet the operation required times such as manual assembly.
Further, load-transfer device described in the utility model adopts power roller line and hand push roller line to combine, and wherein, is positioned at little unit test section, jacking district and No. two jackings tilt the to drain the oil load-transfer device employing hand push roller line in district that tilts to drain the oil.Operating speed that this can either effectively improve whole production line, has guaranteed again enough abundant unit test duration of workman.
Further, described in the utility model, be positioned at jacking district and No. two jackings tilt the to drain the oil load-transfer device in district that tilts to drain the oil and adopt jacking inclination roller line, include frame and the parallel a plurality of hand push rollers that are arranged in frame top, each described hand push roller is inclined upwardly to the other end and forms an angle with frame place planar shaped from an end along himself axial length direction.
Further, the lifting that is positioned at load-transfer device initiating terminal described in the utility model district's quantity of reaching the standard grade is at least 3, to guarantee that the thermomechanical components of abundant quantity is lifted into load-transfer device and carries out follow-up assembling, production, packing; And a plurality of liftings district that reaches the standard grade joins end to end, last lifting district that reaches the standard grade is connected with assembly area.
The beneficial effects of the utility model are:
1, the utility model has been constructed the production model of a stream, diesel engine unit starts to finish to be all integrated in a manufacturing line to packing moulding from combination section dress to be completed, possess online assembling, online detection, on-line test, online carry move, a series of functions such as packing, online piling online, beat is well-balanced, turn round smooth and easy orderly, effectively realize normalisation, mechanization and intelligent production, guarantee that in production process, product does not land, the production efficiency and the product design that have improved diesel engine unit, reduced productive costs.
2, the utility model is equipped with special plane and manipulator, in order to replace the auxiliary assembling of workman and carrying, reduces intermediate handling process, greatly reduces by this workman's labour intensity, has improved production efficiency.
Accompanying drawing explanation
Fig. 1 is the structural representation of the complete intelligent manufacturing line of the utility model diesel engine unit.
Fig. 2 is the cutaway view of the jacking inclination roller line described in the utility model.
The specific embodiment
Now by reference to the accompanying drawings the utility model is further described:
Shown in Fig. 1, an embodiment of the present utility model is the complete intelligent manufacturing line of a kind of diesel engine unit, comprises that an end to end one-tenth closed load-transfer device 1 and several are arranged on load-transfer device 1 for carrying the frock pallet 2 of diesel engine unit.Wherein, in the present embodiment, frock pallet 2 adopts double-deck rotatable frock pallet.Described load-transfer device 1 is disposed with and lifts the district 3 that reaches the standard grade, assembly area 4, voltage-withstand test district 5, large unit test section 6 and the front buffer area 7 of test along its throughput direction.Wherein, lifting district's 3 quantity of reaching the standard grade are at least 3, and a plurality of liftings district 3 that reaches the standard grade joins end to end, and last lifting district 3 that reaches the standard grade is connected with assembly area 4.The described lifting district 3 that reaches the standard grade is provided with electric crane installation 3-1, realizes mechanized operation, to being positioned at the diesel engine unit parts of load-transfer device original position, realizing and lifts and be placed on frock pallet 2; Voltage-withstand test district 5 is fitted with and ejects transplanter 5-1, and the unit on load-transfer device 1 is ejected and moved to voltage-withstand test district 5, replaces the auxiliary assembling of workman and carrying, plays equally reduction labour intensity, the effect of enhancing productivity.It should be noted that the load-transfer device that is positioned at assembly area 4 adopts power heavy accumulation type formula roller line 4-1, the speed of assembling the heavier diesel engine unit of volume to adapt to workman, and transport without artificial promotion, greatly reduce workman's labour intensity.
Described load-transfer device 1 is divided into two-way after testing front buffer area 7, wherein a road is diesel engine unit transfer passage 8, be disposed with little unit test section 9, jacking district 10, cleaning area 11 and No. two jackings district 12 that tilts to drain the oil that tilts to drain the oil, another road is frock pallet transfer passage, forms empty pallet buffer area 13.Described little unit test section 9 is equipped with professional test instrument 9-1 and this section of load-transfer device 1 to adopt hand push roller line, is convenient to manual control transportation speed to guarantee the enough abundant test duration.In the present embodiment, thereby the work efficiency for accelerated test speed raising integral production line, described diesel engine unit transfer passage 8 includes many parallel diesel engine units and carries branches, and every diesel engine unit is carried and in branch, is all disposed with little unit test section 9 and the jacking district 10 that tilts to drain the oil; All diesel engine unit is carried the mouth phase direct bank remittance service Wei Yi road of branch, enters into thus cleaning area 11 and No. two jackings district 12 that tilts to drain the oil.In other words, when many frock pallets 2 that are mounted with diesel engine unit arrive at be positioned at test before during minute prong of buffer area 7 rear ends, diesel engine unit enters successively in order different diesel engine units and carries branch under artificial action, makes many diesel engine units carry branch to walk abreast and carries and test simultaneously; By a jacking, tilting to drain the oil behind district 10, many diesel engine units rearrange and converge, and enter successively in order cleaning area 11 and clear up, and then deliver to No. two jackings district 12 that tilts to drain the oil.What deserves to be explained is, be positioned at jacking district 10 and No. two jackings tilt the to drain the oil load-transfer device in district 12 that tilts to drain the oil and all adopt jacking inclination roller line 20, its keystone configuration is with reference to shown in figure 2, include frame 20-1 and the parallel a plurality of hand push roller 20-2 that are arranged in frame 20-1 top, each described hand push roller 20-2 is inclined upwardly to the other end and forms an angle with frame 20-1 place planar shaped from an end along himself axial length direction.
The mouth of described empty pallet buffer area 13 and No. two jackings tilt the to drain the oil mouth in district 12 is connected mutually, again converges Wei Yi road and enters into the lifting district 14 of rolling off the production line, and described lifting district 14 and the lifting district 3 that reaches the standard grade of rolling off the production line is connected, and load-transfer device 1 is circulation closed shape thus; The described lifting outside bifurcated in district 14 that rolls off the production line extends a packing roller line 15, lifting is rolled off the production line and is provided with an electric crane installation between district 14 and packing roller line 15, is in series with successively horizontal compress 16, longitudinal compress 17, shrink-packaging's machine 18 and double-deck piler 19 on described packing roller line 15.When unit tilts to drain the oil district's 12 outputs and while arriving above-mentioned converge mouthful from No. two jackings, be reloaded on the frock pallet 2 that the interior buffer memory of empty pallet buffer area 13 waits for and continue to carry forward, and enter one by one the lifting district 14 of rolling off the production line; By the continuous lifting carrying repeatedly of electric crane installation, diesel engine unit moves to one by one on packing roller line 15 and along packing roller line 15 and carries, and via horizontal packing, longitudinally packing, hot melt shrink wrapping, finally realizes double-deck stacking; And frock pallet 2 continues along closed load-transfer device 1 recycled back to lifting the district 3 that reaches the standard grade, wait for the unit to be assembled of next group.
Specific embodiment described herein is illustrative principle of the present utility model and effect thereof only, but not for limiting the utility model.Any person skilled in the art scholar all can, under spirit of the present utility model and category, modify or change above-described embodiment.Therefore, have in technical field under in every case and conventionally know that the knowledgeable modifies or changes not departing from all equivalences that complete under spirit that the utility model discloses and technological thought, must be contained by claim of the present utility model.
Claims (8)
1. the complete intelligent manufacturing line of diesel engine unit, comprise that load-transfer device and several are arranged on load-transfer device for carrying the frock pallet of diesel engine unit, it is characterized in that: the end to end one-tenth closed of described load-transfer device, and be disposed with the lifting buffer area before district, assembly area, voltage-withstand test district, large unit test section and test of reaching the standard grade along the throughput direction of load-transfer device; The described load-transfer device that is positioned at the front buffer area back segment of test is divided into two-way, wherein a road is diesel engine unit transfer passage, be disposed with little unit test section, jacking district, cleaning area and No. two jackings district that tilts to drain the oil that tilts to drain the oil, and described little unit test section is equipped with professional test instrument, another road is frock pallet transfer passage, forms empty pallet buffer area; The mouth of described empty pallet buffer area and No. two jackings tilt the to drain the oil mouth in district is connected mutually, again converges Wei Yi road and is connected with the lifting district of rolling off the production line, and described lifting district and the lifting district that reaches the standard grade of rolling off the production line is connected, and load-transfer device is circulation closed shape thus; The described lifting outside bifurcated in district that rolls off the production line extends a packing roller line, and is in series with successively horizontal compress, longitudinally compress, shrink-packaging's machine and double-deck piler.
2. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: described diesel engine unit transfer passage includes many parallel diesel engine units and carries branches, and every diesel engine unit is carried and in branch, is all disposed with little unit test section and the jacking district that tilts to drain the oil; All diesel engine units are carried the mouth phase direct bank remittance service Wei Yi road of branch, enter into thus cleaning area.
3. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: reach the standard grade district and lifting of described lifting rolled off the production line, between district and packing roller line, electric crane installation be all installed; Described voltage-withstand test district is fitted with and ejects transplanter.
4. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: described frock pallet adopts double-deck rotatable frock pallet.
5. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: described in be positioned at assembly area load-transfer device adopt heavy accumulation type roller line.
6. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: described load-transfer device adopts power roller line and hand push roller line to combine, wherein, be positioned at little unit test section, jacking district and No. two jackings tilt the to drain the oil load-transfer device in district that tilts to drain the oil and adopt hand push roller line.
7. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: described in be positioned at jacking district and No. two jackings tilt the to drain the oil load-transfer device in district that tilts to drain the oil and adopt jacking inclination roller line, include frame and the parallel a plurality of hand push rollers that are arranged in frame top, each described hand push roller is inclined upwardly to the other end and forms an angle with frame place planar shaped from an end along himself axial length direction.
8. according to the complete intelligent manufacturing line of diesel engine unit claimed in claim 1, it is characterized in that: the described lifting district's quantity of reaching the standard grade is at least 3, and a plurality of lifting district that reaches the standard grade joins end to end, last lifting district that reaches the standard grade is connected with assembly area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420233084.9U CN203845383U (en) | 2014-05-06 | 2014-05-06 | Intelligent whole set production line of diesel engine unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420233084.9U CN203845383U (en) | 2014-05-06 | 2014-05-06 | Intelligent whole set production line of diesel engine unit |
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| Publication Number | Publication Date |
|---|---|
| CN203845383U true CN203845383U (en) | 2014-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420233084.9U Expired - Fee Related CN203845383U (en) | 2014-05-06 | 2014-05-06 | Intelligent whole set production line of diesel engine unit |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108217118A (en) * | 2017-12-28 | 2018-06-29 | 南京熊猫电子股份有限公司 | A kind of robot control cabinet semi-automatic production line system |
| CN109319499A (en) * | 2018-12-06 | 2019-02-12 | 中山德立洁具有限公司 | A kind of glass packaging production line |
| CN110114290A (en) * | 2017-11-10 | 2019-08-09 | 苏州富强科技有限公司 | A kind of five station charging & discharging machines for CNC production line |
| CN110641971A (en) * | 2019-10-11 | 2020-01-03 | 内蒙古第一机械集团股份有限公司 | Caching and conveying system and method |
-
2014
- 2014-05-06 CN CN201420233084.9U patent/CN203845383U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110114290A (en) * | 2017-11-10 | 2019-08-09 | 苏州富强科技有限公司 | A kind of five station charging & discharging machines for CNC production line |
| CN108217118A (en) * | 2017-12-28 | 2018-06-29 | 南京熊猫电子股份有限公司 | A kind of robot control cabinet semi-automatic production line system |
| CN109319499A (en) * | 2018-12-06 | 2019-02-12 | 中山德立洁具有限公司 | A kind of glass packaging production line |
| CN109319499B (en) * | 2018-12-06 | 2024-03-15 | 中山德立洁具有限公司 | Glass packaging production line |
| CN110641971A (en) * | 2019-10-11 | 2020-01-03 | 内蒙古第一机械集团股份有限公司 | Caching and conveying system and method |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140924 |
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| CF01 | Termination of patent right due to non-payment of annual fee |