CN203842650U - Integrated machine device for grinding, dispersing and spheroidizing ceramics without pollution - Google Patents
Integrated machine device for grinding, dispersing and spheroidizing ceramics without pollution Download PDFInfo
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- CN203842650U CN203842650U CN201420227356.4U CN201420227356U CN203842650U CN 203842650 U CN203842650 U CN 203842650U CN 201420227356 U CN201420227356 U CN 201420227356U CN 203842650 U CN203842650 U CN 203842650U
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- ceramic
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- driving disc
- spacing pressing
- disc spacing
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Abstract
The utility model discloses an integrated machine device for grinding, dispersing and spheroidizing ceramics without pollution. The integrated machine device comprises a feeding device, a machine body, a driving plate, a driving plate motor, a driven plate, a driven plate motor, a hollow spindle and a grinding cavity, wherein a cavity of the feeding device and a cavity of the hollow spindle are butted to form a conveying cavity; ceramic grinding columns are arranged on the driving plate and the driven plate at intervals; the ceramic grinding columns of the driving plate and the driving plate are staggered in radial direction; the driving plate driven by the driving plate motor rotates opposite to the rotation direction of the driven plate which is driven by the driven plate motor; the ceramic grinding columns are prepared from zirconium oxide; a ceramic grinding gear ring is arranged on the machine body; ceramic grinding cutters are arranged between ceramic grinding columns of the driving plate. The linear speed of the device system can be increased to 160m/s; the requirements on processing performances of no pollution, no fine powder, high dispersion and spheroidization during grinding and processing high-purity electronic materials, battery materials, light-emitting materials and other hyperpure materials can be met, so that the quality of high-tech materials can be effectively improved.
Description
Technical field
The utility model relates to a kind of crushing grinding device, is specifically related to a kind of pulverizing, dispersion, ball-type integrative machine for new high-tech material processing.
Background technology
Because process equipment does not reach the mixing requirement of ultra-pure material indices, the relevant new high-tech material in current each field, as lithium battery anode and negative material, three primary colours phosphor powder, LED phosphor powder, electronic material hyperpure silicon etc. for electricity-saving lamp, not that purity is inadequate, the pattern that is exactly material individual particle is bad, or has a wadding to disperse not, and even the scope of particle diameter does not all reach requirement.
The applicant's utility model patent: non-pollution engineering ceramic column type crushing machine ZL200920256041.1(publication number: CN 201565328 U, open day: 2010.09.10), a kind of non-pollution engineering ceramic column type crushing machine is provided, allow the pollution-free middle fine grained of highly purified electronic material, battery material, luminescent material and other ultrapure materials be crushed into reality, there is the advantages such as output is high, energy consumption is low, easy care.
But along with technology is constantly upgraded and development, above-mentioned non-pollution engineering ceramic column type crushing machine can not meet the demand that new high-tech material is new, as: after requiring processing, material granule pattern reaches spheroidization, requires to have polymolecularity.Although said apparatus is no problem pollution-free, but accomplish high dispersive, spheroidization, need system line speed to be significantly promoted to 110 meter per second left and right, preferably can reach 150 meter per seconds, this is that existing apparatus does not reach far away, in existing apparatus, more than the parts such as ceramic grinding column are mentioned linear speed 75 meter per seconds, machine disintegration flies out entirely, very fearful.
Summary of the invention
Goal of the invention: in order to overcome the deficiencies in the prior art, the lapping device that the utility model provides the pollution-free collection pulverizing of an a kind of complete set, dispersion, ball-type to turn to one, can realize simultaneously pollution-free, without the specification requirement of fine powder, high dispersive, spheroidization.
Technical scheme: for solving the problems of the technologies described above, the integrative machine that the utility model provides, comprise feeding device, fuselage, driving disc spacing pressing, driving disc spacing pressing motor, clutch plate, clutch plate motor, hollow spindle, mill chamber, the cavity of described feeding device docks with the cavity of described hollow spindle to form carries cavity; On described driving disc spacing pressing and clutch plate, all compartment of terrain is provided with ceramic grinding column, and the ceramic grinding column radial direction of the ceramic grinding column of driving disc spacing pressing and clutch plate is crisscross arranged; The direction of rotation of the motor-driven driving disc spacing pressing of described driving disc spacing pressing and the motor-driven clutch plate of clutch plate is contrary.
Due to the pulverizing of this device, grinding major part is ceramic grinding column, and cylindricality crushed piece plays fragmentation and grinding function to material simultaneously, the wheel angle of particle can be repaiied, thereby make granule-morphology reach spheroidization in processing.And in above-mentioned integrative machine the motor-driven driving disc spacing pressing of driving disc spacing pressing and while simultaneously being rotated by the motor-driven clutch plate of clutch plate, because its direction of rotation is contrary, the linear velocity of double plate is added and has formed being doubled and redoubled of linear velocity, has met spheroidization and has ground and the requirement of high degree of dispersion to processing unit (plant) linear velocity.
As further improvement of the utility model, the ceramic grinding column in above-mentioned integrative machine adopts high abrasion engineering ceramic material to make, and has effectively avoided pulverizing the pollution to material in process of lapping.Above-mentioned ceramic material can be one or more the composite in zirconia, aluminium oxide, silica, carborundum or zirconium aluminium.Preferably, the ceramic grinding column of this pottery grinding column for adopting zirconia to make.Because make parts with zirconia under operating on centrifugal force, can produce larger tensile strength, therefore the linear velocity of driving disc spacing pressing or clutch plate can be promoted to 80 meter per seconds from 40～50 meter per seconds, thus the highest 160 meter per seconds that are promoted to of linear velocity when driving disc spacing pressing and clutch plate counter-rotate.
As preferably, on the fuselage of above-mentioned integrative machine, be fixedly installed ceramic crushing tooth ring, between the ceramic grinding column of driving disc spacing pressing, be provided with ceramic crushing knife.This pottery crushing knife can be 4, can be 6, can be also on the circumference of described driving disc spacing pressing, is provided with evenly and at intervals many ceramic crushing knife.At ceramic grinding column, clashing into pulverize outside grinding has like this increased again pulverizing process one, makes originally can only be crushed to 40～60 object functional promotion to 100～300 orders.Described ceramic crushing tooth ring, ceramic crushing knife are that high abrasion engineering ceramic material is made.
The charging discharging of above-mentioned integrative machine structure belongs to disposable grinding clashes into, and in machine chamber, does not repeat to pulverize, and seldom produces fine powder, and particle size range is narrow.
As preferably, above-mentioned integrative machine comprises loading hopper, reinforced screw rod and is arranged on the charging aperture on top, and described loading hopper is arranged on the charging aperture place of described conveying cavity, and described conveying cavity is sleeved on described reinforced screw rod.Reinforced like this passage realized totally-enclosed, improved the resistance tocrocking of pulverizing, dispersion, ball-type integrative machine.
As preferably, driving disc spacing pressing motor and the external frequency converter of clutch plate motor.Can change system line speed by frequency converter frequency modulation like this, realize freely adjusting of system line speed, thereby reach freely adjusting of smashing fineness.
As preferably, charging aperture inwall is provided with ceramic-lined described in above-mentioned integrative machine; Described loading hopper inwall is provided with polyurethane liner or ceramic-lined; Described driving disc spacing pressing and clutch plate are skeleton by driving disc spacing pressing and the clutch plate that metal material is made, material contact portion is made by ultra high molecular polyethylene; Described reinforced screw rod is skeleton by the reinforced screw rod that metal material is made, material contact portion is made by ceramic material or ultra high molecular polyethylene; The inwall of described hollow spindle is provided with ceramic-lined.
Above-mentioned ceramic material can be one or more the composite in zirconia, aluminium oxide, silica, carborundum or zirconium aluminium.This integrative machine material contact portion is all high abrasion engineering ceramic material or ultra high molecular polyethylene or polyurethane liner like this, has effectively avoided the pollution to material in process.
Beneficial effect: the utility model collection is pollution-free, pulverizing, dispersion, ball-type turn to one, system line speed can be promoted to 110 meter per seconds, the highest 160 meter per seconds that are promoted to, met pollution-free in high-purity electronic material, battery material, luminescent material and other ultrapure material disintegrating attrition process, without the processing characteristics requirement of fine powder, high dispersive, spheroidization, thereby effectively promoted the quality of new high-tech material.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the A-A cutaway view of Fig. 1.
The specific embodiment
Structural representation of the present utility model as shown in Figure 1, comprises feeding device, fuselage 1, driving disc spacing pressing 2, driving disc spacing pressing motor 3, clutch plate 4, clutch plate motor 5, hollow spindle 6, mill chamber 7, frame 10.Above-mentioned feeding device comprises loading hopper 8, reinforced screw rod 9 and is arranged on the charging aperture on top, the cavity of feeding device docks with the cavity of hollow spindle 6 to form carries cavity, described loading hopper 8 is arranged on the charging aperture place of described conveying cavity, and described conveying cavity is sleeved on described reinforced screw rod 9.On above-mentioned driving disc spacing pressing 2 and clutch plate 4, all compartment of terrain is provided with ceramic grinding column, and the ceramic grinding column radial direction of the ceramic grinding column of driving disc spacing pressing 2 and clutch plate 4 is crisscross arranged; The direction of rotation of the clutch plate 4 that the driving disc spacing pressing 2 that described driving disc spacing pressing motor 3 drives and clutch plate motor 5 drive is contrary.Above-mentioned ceramic grinding column can be the ceramic grinding column that ceramic grinding column, especially zirconia that one or more the composite in zirconia, aluminium oxide, silica, carborundum or zirconium aluminium makes are made.
From Fig. 2, provided the A-A cutaway view of the utility model structural representation, on fuselage 1, be fixedly installed ceramic crushing tooth ring 11, between the ceramic grinding column of driving disc spacing pressing 2, be provided with 6 ceramic crushing knifes 12 circumferentially uniform.The quantity of certain ceramic crushing knife of the present utility model can for 4 or 6 or other quantity circumferentially uniform.Described ceramic crushing tooth ring, ceramic crushing knife are that high abrasion engineering ceramic material is made.
The driving disc spacing pressing motor of above-mentioned integrative machine and clutch plate motor can external frequency converters, by frequency converter frequency modulation, change system line speed, realize freely adjusting of system line speed, thereby reach freely adjusting of smashing fineness.
The inwall of charging aperture described in said apparatus is provided with ceramic-lined; Described loading hopper inwall is provided with polyurethane liner, certainly also can be ceramic-lined; Described driving disc spacing pressing and clutch plate are skeleton by driving disc spacing pressing and the clutch plate that metal material is made, material contact portion is made by ultra high molecular polyethylene; Described reinforced screw rod be skeleton by the reinforced screw rod that metal material is made, material contact portion is made by ultra high molecular polyethylene, the material contact portion of this reinforced screw rod also can be made for ceramic material certainly; The inwall of described hollow spindle is provided with ceramic-lined.
Above-mentioned ceramic material can be one or more the composite in zirconia, aluminium oxide, silica, carborundum or zirconium aluminium.
The course of work of above-mentioned integrative machine is: raw material is added to loading hopper 8, and raw material falls in feeding device cavity by charging aperture, and by conveying cavity, imports mill chamber 7 under the propelling movement of reinforced screw rod 9.Start driving disc spacing pressing motor 3 and clutch plate motor 5 simultaneously and drive driving disc spacing pressing 2 and clutch plate 4 opposite spins, and be tuned to by frequency converter the system line speed needing.Raw material is in mill chamber 7 in ceramic crushing tooth ring 11 and 12 pulverizing of ceramic crushing knife, and the ceramic grinding column being radially crisscross arranged between driving disc spacing pressing 2 and clutch plate 4 is pulverized and ground, and the wheel angle of repairing degranulation makes granule-morphology reach spheroidization.Pulverize after attrition process, by output device export pollution-free, without the new high-tech material of fine powder, high dispersive, spheroidization.
Claims (8)
1. a pollution-free ceramic pulverizing, dispersion, ball-type integrative machine, comprise feeding device, fuselage (1), driving disc spacing pressing (2), driving disc spacing pressing motor (3), clutch plate (4), clutch plate motor (5), hollow spindle (6), mill chamber (7), the cavity of described feeding device docks with the cavity of described hollow spindle (6) to form carries cavity, it is characterized in that: described driving disc spacing pressing (2) is provided with ceramic grinding column with the upper equal compartment of terrain of clutch plate (4), and the ceramic grinding column radial direction of the ceramic grinding column of driving disc spacing pressing (2) and clutch plate (4) is crisscross arranged; The direction of rotation of the clutch plate (4) that the driving disc spacing pressing (2) that described driving disc spacing pressing motor (3) drives and clutch plate motor (5) drive is contrary.
2. pollution-free ceramic pulverizing according to claim 1, dispersion, ball-type integrative machine, is characterized in that: described ceramic grinding column is the ceramic grinding column that zirconia, aluminium oxide, silica, carborundum or zirconium aluminium are made.
3. pollution-free ceramic pulverizing according to claim 1, dispersion, ball-type integrative machine, it is characterized in that: on described fuselage (1), be fixedly installed ceramic crushing tooth ring (11), between the ceramic grinding column of driving disc spacing pressing (2), be provided with ceramic crushing knife (12).
4. pollution-free ceramic pulverizing according to claim 1, dispersion, ball-type integrative machine, it is characterized in that: described feeding device comprises loading hopper (8), reinforced screw rod (9) and is arranged on the charging aperture on top, described loading hopper (8) is arranged on the charging aperture place of described conveying cavity, and described conveying cavity is sleeved on described reinforced screw rod (9).
5. pollution-free ceramic pulverizing according to claim 1, dispersion, ball-type integrative machine, is characterized in that: described driving disc spacing pressing motor and the external frequency converter of described clutch plate motor.
6. pollution-free ceramic pulverizing according to claim 1, dispersion, ball-type integrative machine, it is characterized in that: described driving disc spacing pressing (2) and clutch plate (4) are for skeleton is by metal material is made, material contact portion is made by ultra high molecular polyethylene driving disc spacing pressing and clutch plate, and the inwall of described hollow spindle (6) is provided with ceramic-lined.
7. pollution-free ceramic pulverizing according to claim 4, dispersion, ball-type integrative machine, it is characterized in that: the inwall of described charging aperture is provided with ceramic-lined, described reinforced screw rod (9) is for skeleton is by metal material is made, material contact portion is made by ceramic material or ultra high molecular polyethylene reinforced screw rod.
8. pollution-free ceramic pulverizing according to claim 4, dispersion, ball-type integrative machine, is characterized in that: the inwall of described loading hopper (8) is provided with polyurethane liner or ceramic-lined.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420227356.4U CN203842650U (en) | 2014-05-05 | 2014-05-05 | Integrated machine device for grinding, dispersing and spheroidizing ceramics without pollution |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420227356.4U CN203842650U (en) | 2014-05-05 | 2014-05-05 | Integrated machine device for grinding, dispersing and spheroidizing ceramics without pollution |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203842650U true CN203842650U (en) | 2014-09-24 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420227356.4U Withdrawn - After Issue CN203842650U (en) | 2014-05-05 | 2014-05-05 | Integrated machine device for grinding, dispersing and spheroidizing ceramics without pollution |
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| CN (1) | CN203842650U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934072A (en) * | 2014-05-05 | 2014-07-23 | 陆锁根 | Pollution-free ceramic smashing, dispersing and balling all-in-one machine device |
| CN105536952A (en) * | 2016-02-22 | 2016-05-04 | 江阴市龙昌机械制造有限公司 | Contra-rotating type smashing machine |
| CN106582948A (en) * | 2016-12-06 | 2017-04-26 | 北京康普锡威科技有限公司 | Powder nodulizing device and method |
-
2014
- 2014-05-05 CN CN201420227356.4U patent/CN203842650U/en not_active Withdrawn - After Issue
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934072A (en) * | 2014-05-05 | 2014-07-23 | 陆锁根 | Pollution-free ceramic smashing, dispersing and balling all-in-one machine device |
| CN103934072B (en) * | 2014-05-05 | 2016-09-14 | 宜兴精新粉体设备科技有限公司 | Pollution-free pottery pulverizing, dispersion, ball-type integrative machine |
| CN105536952A (en) * | 2016-02-22 | 2016-05-04 | 江阴市龙昌机械制造有限公司 | Contra-rotating type smashing machine |
| CN106582948A (en) * | 2016-12-06 | 2017-04-26 | 北京康普锡威科技有限公司 | Powder nodulizing device and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140924 Effective date of abandoning: 20160914 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |