CN203816400U - Filter material and manufacturing device thereof - Google Patents

Filter material and manufacturing device thereof Download PDF

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Publication number
CN203816400U
CN203816400U CN201320621216.0U CN201320621216U CN203816400U CN 203816400 U CN203816400 U CN 203816400U CN 201320621216 U CN201320621216 U CN 201320621216U CN 203816400 U CN203816400 U CN 203816400U
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China
Prior art keywords
filter
maintaining part
flat part
interval maintaining
filter filtration
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CN201320621216.0U
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Chinese (zh)
Inventor
新井雅弘
堀江百合
森将明
内山志穗
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Nitto Denko Corp
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Nitto Denko Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/40Particle separators, e.g. dust precipitators, using edge filters, i.e. using contiguous impervious surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/52Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
    • B01D46/521Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material
    • B01D46/523Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material using folded, pleated material with means for maintaining spacing between the pleats or folds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/0001Making filtering elements

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Filtering Materials (AREA)
  • Filtering Of Dispersed Particles In Gases (AREA)

Abstract

The utility model provides a filter material and a manufacturing device thereof. The size of the filter material along the compression direction is prevented from being shorter than that before compression after a force which is continuously applied in the compression direction is removed. The filter material is characterized in that interval keeping parts on one side surface of a raw filter material and interval keeping parts on the other side surface of the raw filter material are overlapped while being separated by flat plate parts.

Description

The manufacturing installation of filter filtration material and filter filtration material
Technical field
The utility model relates to filter filtration material and the manufacturing installation thereof that is filtered the contained particle of gas for trapping, and particularly relates to the former material of filter material that can trap this particle to being configured to and carries out the filter filtration material that pleat mace processes.
Background technology
In the past, as the filter filtration material of use in the dust free room etc. of factory of manufacturing semiconductor, liquid crystal, be known to filter filtration material 100(as shown in Figure 5 with reference to patent documentation 1).This filter filtration material 100 is by trapping to being configured to that the former material 200 of filter material that is filtered the contained particle of gas is crooked in many places to be formed folded shape and form.
This filter filtration material 100 comprises by making the crooked a plurality of bend 100a that form of the former material of filter material 200, configuring a plurality of flat part 100b of forming and for keeping a plurality of intervals maintaining part 300 at adjacent flat part 100b, 100b interval each other in the relative mode in the region except bend 100a in the former material 200 of filter material.
This interval maintaining part 300 is formed by a plurality of ribs (bead) 300a of portion, and flank 300a forms by opening compartment of terrain adhesive-applying (PUR etc.) in two face overhead of the former material 200 of filter material.Specifically, interval maintaining part 300 is by the flank 300a that is formed at each flat part 100b being engaged with each other and being formed between each flat part 100b between each flat part 100b in the one side side at the former material 200 of filter material and in another side side.That is to say, interval maintaining part 300 is formed between each flat part 100b in the one side side of the former material 200 of filter material and between each flat part 100b in another side side.
In addition the interval maintaining part 300 that, is formed on the interval maintaining part 300 of the former material of filter material 200 one side sides and is formed on another side side is configured to across flat part 100b and can be not overlapping.Specifically, the interval maintaining part 300 of the one side side of the former material 200 of filter material is opened compartment of terrain along bend 100a sky and is disposed a plurality ofly, and the interval maintaining part 300 of the another side side of the former material 200 of filter material is configured between the interval maintaining part 300,300 of adjacent one side side.Thus, compare with form the situation that flank 300a forms interval maintaining part 300 in the whole region of flat part 100b, the use amount of bonding agent reduces.
In addition, sometimes filter filtration material 100 as described above is applied to the power that the makes flat part 100b interval constriction each other such power of the direction compression filter filter material 100 intersecting with flat part 100b (specifically, along) (being also denoted as below the power on compression direction).For example, the in the situation that of in filter filtration material 100 is housed in bag, sometimes becomes and utilize bag filter filtration material 100 to be applied with to the state of the power on compression direction.In addition,, in the situation that become the mode keeping filter filtration material 100 of the state of approximate horizontal with flat part 100b, become and utilize deadweight filter filtration material 100 to be applied with to the state of the power on compression direction.
And, if maintain the state that filter filtration material 100 is applied with to the power on compression direction, likely make filter filtration material 100 be fixed into the narrower state in flat part 100b interval each other.
Specifically, in filter filtration material 100 before power on being applied in compression direction, as shown in Fig. 6 (a), utilize interval maintaining part 300 keeping flat part 100b interval each other, but by filter filtration material 100 is applied to the power on compression direction, as shown in Fig. 6 (b), the interval maintaining part 300 of the another side side of the interval maintaining part 300 of the one side side of the former material 200 of filter material and the former material 200 of filter material can approach along compression direction.Thus, produce distortion in each flat part 100b, each flat part 100b interval each other narrows down.And, if filter filtration material 100 is applied with to the state continuance of the power on compression direction, go down, likely the shape of each flat part 100b can not revert to state before distortion (filter filtration material 100 is applied to the state before power on compression direction) and be fixed into the narrower state in flat part 100b interval each other.
Like this, if each flat part 100b interval each other narrows down, the size along in the direction of compression direction of filter filtration material 100 becomes and is shorter than desired size.Therefore, for example, while forming filter unit filter filtration material 100 being arranged in template, between filter filtration material 100 and template, produce gap, become the bad filter unit of seal.In addition,, because the interval between each flat part 100b narrows down, also likely cause the pressure loss of filter filtration material 100 to become large.
Patent documentation 1: Japanese kokai publication hei 09-313856 communique
Utility model content
Therefore, problem of the present utility model is, when the power that can prevent on having removed the compression direction applying is constantly provided, along the size in the direction of compression direction, becomes and is shorter than filter filtration material and the manufacturing installation thereof of the size before compression.
Filter filtration material of the present utility model comprises:
A plurality of bends, the plurality of bend is by trapping the former material of filter material that is filtered the contained particle of gas and bend to folded shape and form being configured to;
A plurality of flat parts, the plurality of flat part is by the region except bend in the former material of filter material is configured and formed in relative mode; And
A plurality of intervals maintaining part, a plurality of intervals maintaining part is configured between each flat part in the one side side that is configured in the former material of filter material and each flat part in another side side and for keeping adjacent bend interval each other,
This filter filtration material is characterised in that,
Be configured to each interval maintaining part of the one side side that is configured in the former material of filter material and be configured in each interval maintaining part of another side side of the former material of filter material overlapping across each flat part.
Adopt this technical scheme, overlapping across flat part by being configured in the interval maintaining part (be also denoted as below one side side interval maintaining part) of the one side side of the former material of filter material and being configured in the interval maintaining part (being also denoted as another side side interval maintaining part) of the another side side of the former material of filter material, when filter filtration material is applied with to the power on compression direction, also the distortion of each flat part can be prevented, each flat part interval constriction each other can be prevented.
Specifically, overlapping across flat part by one side side interval maintaining part and another side side interval maintaining part, when filter filtration material is applied with to the power on compression direction, also can prevent that one side side interval maintaining part and another side side interval maintaining part from approaching along compression direction.Thus, can prevent the flat part distortion between one side side interval maintaining part and another side side interval maintaining part, can prevent that flat part interval each other from narrowing down.Thus, can prevent that the size in the direction of compression direction in filter filtration material from shortening.
In addition, preferably, be configured to the interval maintaining part of the one side side that is configured in the former material of filter material and be configured in the interval maintaining part of another side side of the former material of filter material overlapping across flat part at the central portion of flat part.
Adopt this technical scheme, can more effectively prevent the distortion of the flat part that produces when filter filtration material is applied with to the power on compression direction.Therefore, can more effectively keep filter filtration material along the size in the direction of compression direction.
Specifically, the rigidity of the central portion of flat part (being the central portion being connected in the direction of extension of central portion between the pair of curved portion of a flat part or bend specifically) is lower than the rigidity of the peripheral part of flat part.Therefore,, when filter filtration material is applied with to the power on compression direction, the central portion of flat part is easily deformable.Therefore, overlapping across flat part at the central portion of flat part by one side side interval maintaining part and another side side interval maintaining part, can effectively prevent as described above the distortion of flat part.Thus, can more effectively keep filter filtration material along the size in the direction of compression direction.
Preferably, be configured in the former material of filter material one side side each interval maintaining part and be configured in the former material of filter material another side side each interval maintaining part with linearity the bend that the extends mode of intersecting along flat part, form linearity,
From the coupling position of bend and flat part till the length of an end of each interval maintaining part is greater than 50% of length coupling position a flat part and pair of curved portion.
Adopt this technical scheme, by the coupling position from bend and flat part, till the length of an end of each interval maintaining part is greater than 50% of length coupling position flat part and pair of curved portion, one side side interval maintaining part and another side side interval maintaining part are overlapping across flat part at the central portion of flat part.In addition, because one side side interval maintaining part and another side side interval maintaining part are configured to the central portion of flat part continuously from the position intersecting with bend, therefore, the rigidity of the part between one side side interval maintaining part and another side side interval maintaining part of flat part rises, and can further suppress the distortion of flat part.
The filter filtration material of the manufacturing installation manufacture of filter filtration material of the present utility model comprises:
A plurality of bends, a plurality of bends are by trapping the former material of filter material that is filtered the contained particle of gas and bend to folded shape and form being configured to;
A plurality of flat parts, a plurality of flat parts are by the region except bend in the former material of filter material is configured and formed in relative mode; And
A plurality of intervals maintaining part, a plurality of intervals maintaining part is configured between each flat part in the one side side that is configured in the former material of filter material and each flat part in another side side and for keeping adjacent bend interval each other,
The manufacturing installation of this filter filtration material is characterised in that,
The manufacturing installation of this filter filtration material comprises:
On two faces in the region that is used to form each flat part in the former material of above-mentioned filter material with the device across the overlapping mode placement of adhesives of the former material of filter material;
Make the former material of filter material bend to folded shape and form a plurality of bends and a plurality of flat part and, the bonding agent of the one side side of the former material of filter material is engaged with each other between each flat part in the one side side of the former material of filter material and each flat part in the another side side of the former material of filter material between the bonding agent of the another side side of the former material of filter material is engaged with each other and device to form interval maintaining part across the overlapping mode of each flat part in one side side and the another side side of the former material of filter material.
As above, employing the utility model, becomes and is shorter than the size before compression along the size in the direction of compression direction in the time of can preventing the power on having removed the compression direction applying constantly.
Accompanying drawing explanation
Fig. 1 means the stereogram of the filter filtration material of present embodiment.
Fig. 2 means stereogram and the partial enlarged drawing of the former material of filter material of this embodiment.
(a) of Fig. 3 is the cutaway view that the filter filtration material that utilizes the face intersecting with flat part to dissect this embodiment forms, and (b) of Fig. 3 is that utilization dissects along the length direction of filter filtration material and the face of width extension the cutaway view that maintaining part overlapping portion, interval forms.
(a) of Fig. 4 means the cutaway view of interval maintaining part of the filter filtration material of another embodiment, and (b) of Fig. 4 means the cutaway view of interval maintaining part of the filter filtration material of another embodiment.
Fig. 5 means the stereogram of filter filtration material in the past.
(a) of Fig. 6, (b) of Fig. 6 are the cutaway views that utilizes the filter filtration material in the face cut away view 5 of intersecting with each flat part to form, wherein, (a) of Fig. 6 means the cutaway view of the state before filter filtration material is applied to the power on compression direction, and Fig. 6 (b) means the cutaway view that filter filtration material is applied with to the state of the power on compression direction.
Description of reference numerals
1, filter filtration material; 1a, bend; 1b, flat part; 2, the former material of filter material; 2a, porous layer; 2b, substrate layer; 3, interval maintaining part; 3a, flank; A1, crooked presumptive area; A2, flat part presumptive area; B1, maintaining part overlapping portion, interval.
The specific embodiment
Below, with reference to Fig. 1~Fig. 3, embodiment of the present utility model is described.In addition, in following accompanying drawing, to identical or suitable part mark identical with reference to Reference numeral, do not repeat its explanation.
As shown in Figure 1, the filter filtration material 1 of present embodiment comprises: a plurality of bend 1a, and the plurality of bend 1a can trap the former material 2 of filter material that is filtered the contained particle of gas and bends to folded shape (being also denoted as below the processing of pleat mace) and form by making to be configured to; A plurality of flat part 1b, the plurality of flat part 1b is by the region except bend 1a in the former material 2 of filter material is configured and formed in relative mode; And a plurality of intervals maintaining part 3, the plurality of interval maintaining part 3 is configured between each flat part 1b between each flat part 1b in the one side side that is configured in the former material 2 of filter material and in another side side and keeps adjacent bend 1a, 1a interval each other.
As shown in Figure 2, under the state of the former material 2 of above-mentioned filter material before bending to folded shape, forming a direction becomes plane longitudinally.In addition, the former material 2 of filter material both can be configured to by form strip and rolled-up state from the mode that becomes with a direction longitudinally and unreel and become planely, can be also with a direction, to become mode longitudinally to form plane monolithic body.
In addition, the former material 2 of filter material comprises for trapping and is filtered the porous layer 2a of the contained particle of gas and has gas permeability and be laminated in the substrate layer 2b of this porous layer 2a.In the present embodiment, the former material 2 of filter material comprises a plurality of (being two specifically) porous layer 2a, at porous layer 2a, disposes each other substrate layer 2b.Like this, by using a plurality of porous layer 2a to form the former material 2 of filter material, the situation that forms the former material 2 of filter material with porous layer 2a by single is compared, and can suppress the pressure loss, arresting efficiency generation deviation.In addition,, owing to can suppressing to connect the formation of the such pin hole of the former material 2 of filter material, therefore, can access the former material 2 of filter material of leak free structure.
The sheet material (being also denoted as below Porous sheet) that use is configured to the Porous that can trap above-mentioned particle forms above-mentioned porous layer 2a.As this Porous sheet, be not particularly limited, can suitably select according to the purposes of filter filtration material 1.For example can use the PTFE sheet forming by polytetrafluoroethylene (PTFE) being formed to sheet.Formation method as this PTFE sheet, for example, can adopt following method.
Specifically, to adding aqueous lubricant in PTFE fine powder and form the mixture of paste.As PTFE fine powder, be not particularly limited, such as using polytetrafluoroethylene (PTFE) (polyflon) F-104(Daikin Industries company to manufacture), teflon (fluon) CD-123(XuICI Fluoropolymers company manufactures), fluorine chemical company of teflon 6J(Mitsui Du Pont manufactures) etc.As aqueous lubricant, be not particularly limited, as long as can give appropriate wetability to mixture surface, if aqueous lubricant can utilize extraction process, heat treated and be removed, particularly preferably.Such as except the hydrocarbon ils such as fluid paraffin wax, naphtha, white oil, toluene, dimethylbenzene, also can adopt ethanol class, ketone, ester class and mixtures more than two classes in them etc. as aqueous lubricant.Addition as aqueous lubricant, is not particularly limited, and can suitably adjust according to the manufacturing process of the kind of PTFE fine powder and aqueous lubricant, PTFE sheet.Specifically, as the addition of aqueous lubricant, preferably, with respect to PTFE fine powder 100 weight portions, be 5 weight portion~50 weight portions.
Then, the said mixture consisting of PTFE fine powder and aqueous lubricant is carried out preform and makes preform.Specifically, by being the bar-shaped preform of making by said mixture extrusion molding.Preferably, at aqueous lubricant, can under the pressure of the degree of mixture separation, not carry out this preform.
Then, by the preform extrusion molding, the roll forming that obtain are configured as to sheet.Specifically, can list preform is supplied to and between pair of rolls, is rolled and forms the method for sheet, the method that is sheet by preform extrusion molding or the material that is sheet this sheet by preform extrusion molding is further supplied to and between pair of rolls, is rolled the method etc. that forms sheet.Thickness as the formed body of the sheet obtaining, is not particularly limited, for example, be preferably 0.05mm~0.5mm.
Then,, by by the formed body uniaxial tension of the sheet obtaining or the biaxial stretch-formed formed body porous materialization that makes this sheet, become PTFE sheet.In the present embodiment, the formed body of sheet is stretched in a longitudinal direction, and also along the width stretching (biaxial stretch-formed) with longitudinal direction quadrature.In addition, preferably, before being stretched, the formed body of sheet removes aqueous lubricant from this formed body.As the method for removing aqueous lubricant, can adopt the method (heating) of this formed body heating, this formed body is immersed in to the method (extraction method) of extracting aqueous lubricant in solvent.
When the formed body of sheet is stretched in a longitudinal direction, stretching ratio can promote the fibrillation of this formed body and be easy to make this formed body porous materialization compared with large mode.As stretching ratio, for example, be preferably 10 times~30 times.In addition, the temperature conditions when stretching this formed body, is not particularly limited, be for example 150 ℃ above and be less than 327 ℃.
By the formed body of the sheet after stretching is in a longitudinal direction stretched along width, effectively make this formed body fibrillation, can access the less PTFE sheet of deviation in aperture.Condition as the formed body of sheet is stretched along width, is not particularly limited, and for example stretching ratio is preferably 20 times~100 times.In addition, preferably, the formed body of sheet is stretched to the area stretching ratio of product representation of the stretching ratio on the stretching ratio of take on width and longitudinal direction before along width as more than 450 times.Area stretching ratio is larger, more can further promote fibrillation, can access the PTFE sheet of the Porous that PF value is larger.In addition, as draft temperature, be not particularly limited, for example, be preferably 40 ℃~100 ℃.
It is 50mmH that the PTFE sheet forming as above has the pressure loss 2o is following, arresting efficiency is more than 99.9% excellent characteristic.Particularly, at area stretching ratio, be more than 450 times in the situation that, the pressure loss is reduced to and is less than 20mmH 2o and arresting efficiency can significantly not reduce, and PF value is more than 22, becomes the PTFE sheet of the Porous of very excellent performance.The deviation of the pressure loss between each PTFE sheet obtaining in addition, also diminishes.Therefore, become operating cost lower and demonstrate the PTFE sheet of the Porous of very excellent dust removal performance.
In addition, in order to obtain strength enhancing, dimensional stability, also can further to the PTFE sheet obtaining, heat-treat (firing processing) as above.Conventionally, more than the fusing point of PTFE sintered body, make the size of PTFE sheet fix and PTFE sheet is heat-treated.In addition, utilize this heat treatment, can reduce the pressure loss.Therefore in the PF of PTFE sheet value, be more than 22,, the demonstration pressure loss is 20mmH 2in situation more than O, also can utilize this heat treatment that the pressure loss is reduced to and be less than 20mmH 2o.
Preferably, in the temperature province of 345 ± 5 ℃ of the PTFE sheet forming on the crystallization melting curve that utilizes differential scanning calorimetry (DSC) to draw, there is endothermic peak as above.In addition, preferably the crystallization conversion rate of this PTFE sheet is 0.25~0.85.In addition, preferably the proportion of this PTFE sheet (obtaining " apparent specific gravity " divided by apparent volume by quality) is below 1.4.
Above-mentioned substrate layer 2b is formed by the sheet material (being also denoted as below gas permeability sheet) with gas permeability.As gas permeability sheet, be not particularly limited, such as can list nonwoven, spin cloth, screen cloth etc.Particularly, make porous layer 2a(Porous synusia) and substrate layer 2b(gas permeability sheet) thermal welding (heat lamination) in the situation that, be preferably the gas permeability sheet forming by thering are thermoplastic raw material.
As the material of gas permeability sheet, such as the material that can list the polyolefin such as polyethylene, polypropylene, nylon, polyester, aramid fiber (being fragrant family polyamide etc. specifically) or they are composited (two-layer nonwoven of nonwoven, low melting material and the materials with high melting point forming such as the fiber by core/sheath structure etc.).In addition, as the material of gas permeability sheet, such as listing PFA(tetrafluoroethylene/perfluoro alkyl vinyl ether co-polymer), FEP(tetrafluoroethylene/hexafluoropropylene copolymer), the fluorine such as multiple aperture plasma membrane of PTFE are perforated membrane.
Particularly, can list the composite fibre of being constructed by core sheath and be the nonwoven that forms higher than the synthetic fibers of the fusing point of sheath composition of the fusing point of core composition, utilize the gas permeability sheet being formed by low melting material and this two-layer nonwoven forming of materials with high melting point etc.By using such nonwoven, can be suppressed at porous layer 2a(Porous synusia) and substrate layer 2b(gas permeability sheet) in substrate layer 2b, produce and shrink during heat lamination.In addition, by using this nonwoven, to add the processability in man-hour good being carried out pleat mace for the former material 2 of filter material, can increase the flexible position (folding into spacing reduces) of the former material 2 of filter material.
Formation method as the former material 2 of filter material as described above, be not particularly limited, can be also for example following method: configure PUR, pressure sensitive bonding agent being used to form the Porous sheet of porous layer 2a and being used to form between the gas permeability sheet of substrate layer 2b, by Porous sheet and the crimping of gas permeability sheet.Or, can be also under the state that gas permeability sheet has been softened being heated with the method for Porous sheet crimping (heat lamination).
When using the former material 2 of the filter material forming as described above to form filter filtration material 1, first, the former material 2 of filter material is carried out to the processing of pleat mace.Specifically, the former material 2 of filter material is formed to folded shape along the width with a direction (longitudinal direction) quadrature in many places bending.Thus, in the former material 2 of filter material, form bend 1a and the flat part 1b in filter filtration material 1.In addition, in the following description, the region that is used to form bend 1a in the former material 2 of filter material is used as crooked presumptive area A1.
Then, on two faces of the former material 2 of filter material, adhesive-applying forms flank 3a.Specifically, the former material 2 of the filter material that forms folded shape is stretched as to the flat condition before pleat mace processing, and on two faces of the former material 2 of filter material adhesive-applying and form flank 3a.On two faces of the former material 2 of filter material, form partly respectively flank 3a.Specifically, flank (being also denoted as below a side rib portion and the another side side rib portion) 3a that is formed on one side side and the another side side of the former material 2 of filter material is formed with respectively a plurality of every ground along the empty standard width of a room in an old-style house of longitudinal direction of the former material 2 of filter material, and every ground, be formed with a plurality of (being 3 in the present embodiment) along the empty standard width of a room in an old-style house of width of the former material 2 of filter material.In addition, 3a of side rib portion and the another side side rib 3a of portion are formed on same straight line along a direction (longitudinal direction) of the former material 2 of filter material.
In addition, the shape as flank 3a, is not particularly limited, and in the present embodiment, along the direction (longitudinal direction) of the former material 2 of filter material, forms wire.In addition, flank 3a be formed on the face that becomes peak side when having formed bend 1a in crooked presumptive area A1 near.Specifically, flank 3a with the former material 2 of filter material in the crooked presumptive area A1 mode of intersecting form.In the present embodiment, being configured to the flank 3a that forms wire intersects at its substantial middle portion and crooked presumptive area A1.In addition, flank 3a is formed on while having formed bend 1a becomes on the face of peak side.That is to say, the crooked presumptive area A1 and the 3a of side rib portion that are configured in adjacent crooked presumptive area A1, A1 intersect and another crooked presumptive area A1 and the another side side rib 3a of portion intersection.
In addition, as the crossover location from this flank 3a and crooked presumptive area A1, till the length of the end of flank 3a is not particularly limited, be preferably the length that rib coating length ratio is greater than 50%.Rib coating length ratio refers to, from the crossover location of flank 3a and crooked presumptive area A1 till the length of an end of flank 3a with respect to the ratio of the distance adjacent crooked presumptive area A1, A1.That is to say, flank 3a from and the crossover location of crooked presumptive area A1 be formed into the region A2(that surpasses between adjacent crooked presumptive area A1, A1, become the region A2 of flat part 1b) position of the central portion of (being designated as below flat part presumptive area A2).In addition, the distance between adjacent crooked presumptive area A1, A1 refers to, links the distance of the central portion of a crooked presumptive area A1 and the central portion of another crooked presumptive area A1 along a direction (longitudinal direction) of the former material 2 of filter material.
In addition, 3a of side rib portion and the another side side rib 3a of portion are being flat part presumptive area A2 specifically across the former material 2(of filter material) overlapping mode forms.More particularly, with flank 3a in 3a of side rib portion intersecting with adjacent crooked presumptive area A1, A1 respectively and the another side side rib 3a of portion, that be formed on same straight line along the direction (longitudinal direction) of the former material 2 of filter material, in flat part presumptive area A2, across the overlapping mode of the former material 2 of filter material, form each other.In addition, 3a of side rib portion and the another side side rib 3a of portion form across the overlapping mode of the former material 2 of filter material each other to be positioned at the end of the inner side of flat part presumptive area A2.In addition, as 3a of side rib portion in flat part presumptive area A2 and the overlapping position of the another side side rib 3a of portion, be not particularly limited, be preferably along the substantial middle portion in the direction of the direction (longitudinal direction) of the former material 2 of filter material.
As for forming the bonding agent of flank 3a, be not particularly limited, for example can list PUR.As the temperature when PUR coating is on the former material 2 of filter material, according to the composition of PUR and difference is for example preferably 100 ℃~250 ℃, more preferably 140 ℃~230 ℃.
Then, the former material 2 of the filter material that is formed with as described above flank 3a is again crooked and form folded shape in each crooked presumptive area A1.Thus, as shown in Fig. 3 (a), form a plurality of bend 1a and a plurality of flat part 1b, and the position between each flat part 1b in each flank 3a is engaged with each other and forms interval maintaining part 3, thereby form filter filtration material 1.Therefore, in the situation that use PUR as for forming the bonding agent of flank 3a, preferably, when PUR softens to the degree that PUR can engage each other (in the open time) the former material 2 of filter material is formed to folded shape again.
In addition, in the following description, the size in the direction suitable with a direction (longitudinal direction) of the former material 2 of filter material in filter filtration material 1 is made as to the length L 1 of filter filtration material 1.In addition, the size in the direction suitable with another direction (width) of the former material 2 of filter material in filter filtration material 1 is made as to the width L2 of filter filtration material 1.In addition, the one side side with the former material 2 of filter material become to bend 1a that the mode of peak side forms and become with the another side side of the former material 2 of filter material the height L3 that interval between the bend 1a that the mode of peak side forms is made as filter filtration material 1.
In the filter filtration material 1 forming as described above, in one side side and the another side side of the former material 2 of filter material, be formed with respectively interval maintaining part 3.In addition, the side of each interval maintaining part 3 the height L3 direction of filter filtration material 1 forms linearity towards opposite side.In addition, as shown in Fig. 3 (a), Fig. 3 (b), each interval maintaining part 3(of the one side side of filter filtration material 1 is also denoted as one side side interval maintaining part 3 below) and each interval maintaining part 3(of another side side be also denoted as below another side side interval maintaining part 3) along the alternately arrangement of length direction (being specifically on the straight line alongst extending) of filter filtration material 1.
And one side side interval maintaining part 3 and another side side interval maintaining part 3 are to form across the overlapping mode of flat part 1b.Specifically, the end that one side side interval maintaining part 3 and another side side interval maintaining part 3 are positioned at the center side of flat part 1b with them forms across the overlapping mode of flat part 1b each other.In addition the substantial middle portion in the height L3 direction that, one side side interval maintaining part 3 and another side side interval maintaining part 3 are configured at filter filtration material 1 is overlapping across flat part 1b.Specifically, be configured to from the coupling position of bend 1a and flat part 1b till the length of an end of each interval maintaining part 3 is greater than 50% of length coupling position a flat part 1b and the 1a of pair of curved portion, 1a.Thus, be configured to one side side interval maintaining part 3 and the substantial middle portion of another side side interval maintaining part 3 in the height L3 of filter filtration material 1 direction overlapping.
By making as described above one side side interval maintaining part 3 and another side side interval maintaining part 3 overlapping, along the length direction of filter filtration material 1, form each interval maintaining part 3 across the overlapping position of flat part 1b (being also denoted as below maintaining part overlapping portion, interval) B1.As shown in Fig. 3 (a), this maintaining part overlapping portion, interval B1 is formed on the substantial middle portion in the height L3 direction of filter filtration material 1.In addition,, as shown in Fig. 3 (b), maintaining part overlapping portion, interval B1 is formed with a plurality of (being 3 places specifically) at the width L2 direction overhead of filter filtration material 1 standard width of a room in an old-style house every ground.Between each maintaining part overlapping portion, interval B1 in the width L2 of filter filtration material 1 direction, do not form interval maintaining part 3, between flat part 1b, be formed with space.
The filter filtration material 1 with said structure can be configured and be used with the mode that the flow direction that is filtered gas intersects with flat part 1b.Thus, be filtered gas and mainly can see through flat part 1b.In addition, also can using mode that the profile of this filter filtration material 1 (shape of seeing from height L3 direction) becomes predetermined shape this filter filtration material 1 is housed in to framework (not shown) after forming this filter filtration material 1 and as filter unit, use.Shape as this framework, so long as can accommodate the shape of filter filtration material 1, just there is no particular limitation, and such as listing inside dimension, to be that 1180mm * 1180mm, outside dimension are that 1220mm * 1220mm, thickness are 75mm rectangular-shaped, have the round-shaped etc. of predetermined internal diameter.In addition, the material as framework, is not particularly limited, and can use the material of aluminum.
Between filter filtration material 1 and framework, be filled with caulking agent.As this caulking agent, for example, can list two pendular ring oxygen caulking agents (being that Henkel Corp. manufactures the two pendular ring oxygen caulking agents that Macroplast8104MC-18 and Macroplast UK5400 are mixed with the ratio of 3:1 specifically).In addition, this filter filtration material 1 is suitable as the HEPA(High Efficiency Particulate Air of dust free room etc.: high efficiency particle air filter) filter and ULPA(Ultra Low Penetration Air: ultra high efficiency air cleaner) filter.
As above, adopt filter filtration material of the present utility model and manufacture method thereof, during power on having removed the compression direction applying constantly, can prevent from becoming and being shorter than compression size before along the size in the direction of compression direction.
; above-mentioned filter filtration material 1 is overlapping across flat part 1b by one side side interval maintaining part 3 and another side side interval maintaining part 3; when filter filtration material 1 is applied with to the power on compression direction, also can prevent the distortion of each flat part 1b, can prevent each flat part 1b interval constriction each other.
Specifically, overlapping across flat part 1b by one side side interval maintaining part 3 and another side side interval maintaining part 3, can prevent that one side side interval maintaining part 3 and another side side interval maintaining part 3 from approaching along compression direction.Thus, the flat part 1b distortion between one side side interval maintaining part 3 and another side side interval maintaining part 3 can be prevented, each flat part 1b interval constriction each other can be prevented.The size (size in length L 1 direction) in the direction of compression direction that thus, can prevent filter filtration material 1 shortens.
In addition, the rigidity of the central portion of flat part 1b (being the central portion in central portion between the 1a of pair of curved portion, the 1a being connected with a flat part 1b or the bend 1a direction of extending specifically) is lower than the rigidity of the peripheral part of flat part 1b.Therefore,, when filter filtration material 1 is applied with to the power on compression direction, the central portion of flat part 1b is easily deformable.Therefore, overlapping across flat part 1b by one side side interval maintaining part 3 and another side side interval maintaining part 3 central portions at flat part 1b, can effectively prevent as described above the distortion of flat part 1b.
In addition, by the coupling position from bend 1a and flat part 1b, till the length of an end of each interval maintaining part 3 is greater than 50% of length coupling position a flat part 1b and the 1a of pair of curved portion, 1a, one side side interval maintaining part 3 and another side side interval maintaining part 3 central portions at flat part 1b can be overlapping across flat part 1b.In addition, because one side side interval maintaining part 3 and another side side interval maintaining part 3 are formed into the central portion of flat part 1b from the position intersecting with bend 1a, therefore, the rigidity of the part between one side side interval maintaining part 3 and another side side interval maintaining part 3 of flat part 1b rises, and can further suppress the distortion of flat part 1b.
In addition, filter filtration material of the present utility model and manufacture method thereof are not limited to above-mentioned embodiment, can in the scope that does not depart from purport of the present utility model, carry out various changes.In addition, self-evident, structure, method that also can at random adopt above-mentioned a plurality of embodiments etc. combines (also the structure of 1 embodiment, method etc. can be applied to structure, method of another embodiment etc.), and, also can at random select the structure, method etc. of following various modifications and be applied to structure, method of above-mentioned embodiment etc.
For example, in the above-described embodiment, the mode of intersecting with flank 3a and bend 1a has formed flank 3a, but is not limited thereto, and as shown in Fig. 4 (a), also can only by the part that is used to form interval maintaining part 3 ', form flank 3a '.Or, as shown in Fig. 4 (b), also can be only by forming flank 3a ' ' and interval maintaining part 3 ' for forming the part of maintaining part overlapping portion, the interval B1 of filter filtration material 1 '.
In addition, in the above-described embodiment, interval maintaining part 3 is formed with a plurality of every ground along the empty standard width of a room in an old-style house of bend 1a, but be not limited thereto, and also can form along bend 1a.
In addition, in the above-described embodiment, the former material 2 of filter material is crooked in many places along width, but is not limited thereto, and can be also, makes the former material of filter material that is formed monolithic body shape in many places bending, form cone shape filter filtration material with radiation wire.
In addition, in the above-described embodiment, use the former material 2 of filter material being formed by porous layer 2a and substrate layer 2b to form filter filtration material 1, but be not limited thereto, for example, also can use the former material of the filter material only being formed by porous layer 2a.In addition, in the above-described embodiment, use a plurality of porous layer 2a to form the former material 2 of filter material, but be not limited thereto, also can only by single porous layer 2a and substrate layer 2b, form the former material of filter material.
In addition, in the above-described embodiment, one side side interval maintaining part 3(3a of side rib portion) and the another side side interval maintaining part 3(another side side rib 3a of portion) be configured to them and be positioned at flat part 1b(flat part presumptive area A2) the end of central portion side overlap each other, but be not limited thereto, for example, also can be configured to them and be positioned at flat part 1b(flat part presumptive area A2) the position integral body of inner side overlap each other.
In addition, in the above-described embodiment, be configured to one side side interval maintaining part 3 and the substantial middle portion of another side side interval maintaining part 3 in the height L3 of flat part 1b direction overlapping, but be not limited thereto, also can be configured to the location overlap that one side side interval maintaining part 3 and another side side interval maintaining part 3 depart to the outer circumferential side of flat part 1b at the central portion from flat part 1b.
Embodiment
Below, embodiment of the present utility model is described.
Make filter filtration material
1. Porous sheet
As Porous sheet, used PTFE sheet.Specifically, with respect to PTFE fine powder (Daikin Industries company manufactures trade name: F104) 100 weight portions, add aqueous lubricant (Normal Decane) 19 weight portions and form the mixture of paste.Then, by after by this mixture preform by this mixture extrusion molding, formed a direction and become flat formed body longitudinally.Afterwards, the thickness that is 0.2mm by this flat formed body rolling.Then, in order to remove aqueous lubricant from flat formed body, in drying oven, with 150 ℃, this formed body is heated.Afterwards, flat formed body is stretched in a longitudinal direction 15 times under the environment of 280 ℃, and along the width with longitudinal direction quadrature, stretch 15 times under the environment of 100 ℃, formed PTFE sheet.
2. gas permeability sheet
As gas permeability sheet, used with a direction and become the PET/PE core sheath nonwoven that mode forms longitudinally (You Nijia company manufacture trade name: T1003WDO).
3. make the former material of filter material
Mode with the longitudinal direction of above-mentioned Porous sheet and the longitudinal direction almost parallel of gas permeability sheet in laminated porous, is transported to above-mentioned Porous sheet and above-mentioned gas permeability sheet between pair of rolls member (hot-rolling and backing roll) on two faces of gas permeability sheet.Thus, by the heat-sealing of Porous sheet and gas permeability sheet and bonding, make the former material 2 of filter material as shown in Figure 2.In addition, as each roller component, used the member that external diameter is 200mm.In addition, the transporting velocity of each sheet is 10m/min, and pressure when bonding is 0.8MPa.
4. pleat mace processing
After former material 2 has carried out the processing of pleat mace to the filter material obtaining, formed as shown in Figure 2 flank 3a.Then, Fig. 1 and filter filtration material as shown in Figure 31 have been made.As the bonding agent (PUR) that is used to form flank 3a, the Macromelt6202(that has used Henkel Corp. to manufacture is polyamide-based) or the Technomelt Q3115(EVA system that manufactures of Henkel Corp.).
Embodiment 1
Filter filtration material
Utilize said method to make filter filtration material 1, make this length L 1 for 1298mm, width L2 are 1180mm, highly L3 is 35mm.In addition, be used to form the bonding agent (PUR) of flank 3a and rib coating length ratio is illustrated in following table 1.
Measure shrinkage factor
Mode with the flat part 1b approximate horizontal of the filter filtration material 1 that obtains (in other words, length L 1 direction of filter filtration material 1 roughly vertical) is configured to plane by filter filtration material 1.Then, from top along length L 1 direction, filter filtration material 1 is applied to the load of 3kg.
Then, measured the length L 1 that has been applied in the filter filtration material 1 after load.According to the measurement result obtaining and following (2) formula, calculate shrinkage factor.The shrinkage factor calculating is illustrated in following table 1.
Shrinkage factor (%)={ length of the filter filtration material before (length of the filter filtration material after the length-load of the filter filtration material before load)/load } * 100(2)
The sealing of filter unit
The filter filtration material obtaining 1 is housed in and in framework, has made filter unit.Specifically, filter filtration material 1 being housed in to inside dimension is that 1180mm * 1180mm, outside dimension are in the framework of 1220mm * 1220mm, the thickness aluminum that is 75mm.Then, to filling caulking agent between filter filtration material 1 and framework, made filter unit.As caulking agent, two pendular ring oxygen caulking agents (being that Henkel Corp. manufactures two pendular ring oxygen caulking agents that Macroplast8104MC-18 and MacroplastUK5400 are mixed with the ratio of 3:1 specifically) have been used.
When making filter unit, will be made as " zero ", will between filter filtration material 1 and framework, form gapped situation and be made as " * " not forming gap situation between filter filtration material 1 and framework, evaluated the sealing of filter unit.Evaluation result is illustrated in following table 1.
Embodiment 2~6, comparative example 1 and comparative example 2
Use the bonding agent shown in following table 1 as the bonding agent (PUR) that forms flank 3a, and rib coating length ratio as described in Table 1, in addition, under the condition identical with embodiment 1, made filter filtration material 1 and filter unit, and measured shrinkage factor.The evaluation table of the sealing of shrinkage factor and filter unit is shown in following table 1.
Table 1
Sum up
According to the comparison of each embodiment and each comparative example, find out that the shrinkage factor of each embodiment is lower than the shrinkage factor of each comparative example.Its reason is, by the coating of rib as each embodiment length ratio, be more than 50%, become one side side interval maintaining part 3 and another side side interval maintaining part 3 in the substantial middle portion of flat part 1b across the overlapping state of flat part 1b, along length L 1 direction of filter filtration material 1, be formed with maintaining part overlapping portion, interval B1.Thus, when filter filtration material 1 being applied with to load (power on compression direction), also utilize maintaining part overlapping portion, interval B1 to support this load, can be suppressed in flat part 1b and produce and be out of shape.Therefore, flat part 1b interval each other can be maintained, the contraction of filter filtration material 1 can be suppressed.
That is to say, can find out, by by one side side interval maintaining part 3 and another side side interval maintaining part 3 to form across the overlapping mode of flat part 1b, can suppress the contraction of filter filtration material 1.

Claims (3)

1. a filter filtration material, it comprises:
A plurality of bends, a plurality of bends are by trapping the former material of filter material that is filtered the contained particle of gas and bend to folded shape and form being configured to;
A plurality of flat parts, a plurality of flat parts are by the region except bend in the former material of filter material is configured and formed in relative mode; And
A plurality of intervals maintaining part, a plurality of intervals maintaining part is configured between each flat part in the one side side that is configured in the former material of filter material and each flat part in another side side and for keeping adjacent bend interval each other,
This filter filtration material is characterised in that,
Be configured to each interval maintaining part of the one side side that is configured in the former material of above-mentioned filter material and be configured in each interval maintaining part of another side side of the former material of filter material overlapping across each flat part.
2. filter filtration material according to claim 1, is characterized in that,
Be configured to the interval maintaining part of the one side side that is configured in the former material of filter material and be configured in the interval maintaining part of another side side of the former material of filter material overlapping across flat part at the central portion of flat part.
3. filter filtration material according to claim 1 and 2, is characterized in that,
Be configured in the former material of filter material one side side each interval maintaining part and be configured in the former material of filter material another side side each interval maintaining part with linearity the bend that the extends mode of intersecting along flat part, form linearity,
From the coupling position of bend and flat part till the length of an end of each interval maintaining part is greater than 50% of length coupling position a flat part and pair of curved portion.
CN201320621216.0U 2012-10-09 2013-10-09 Filter material and manufacturing device thereof Expired - Lifetime CN203816400U (en)

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CN108633262A (en) * 2015-02-27 2018-10-09 杜尔***股份公司 Separator for detaching particle

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