CN203812010U - Wire fracture automatic controller of steel or iron gauze braiding machine - Google Patents
Wire fracture automatic controller of steel or iron gauze braiding machine Download PDFInfo
- Publication number
- CN203812010U CN203812010U CN201420127122.2U CN201420127122U CN203812010U CN 203812010 U CN203812010 U CN 203812010U CN 201420127122 U CN201420127122 U CN 201420127122U CN 203812010 U CN203812010 U CN 203812010U
- Authority
- CN
- China
- Prior art keywords
- wire
- relay
- fuse
- contactor
- individual event
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 10
- 239000010959 steel Substances 0.000 title claims abstract description 10
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 title abstract description 10
- 238000009954 braiding Methods 0.000 title abstract description 6
- 229910052742 iron Inorganic materials 0.000 title abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 238000012544 monitoring process Methods 0.000 abstract 2
- 230000005611 electricity Effects 0.000 description 8
- 239000002699 waste material Substances 0.000 description 8
- 239000002184 metal Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000012271 agricultural production Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Relay Circuits (AREA)
Abstract
The utility model relates to a wire fracture automatic controller of a steel or iron gauze braiding machine. The controller comprises a power supply switch, a fuse, an AC contactor, a thermal relay, a three-phase asynchronous motor, a start button, a stop button, a single transformer, a single bridge rectifier, a DC relay, and a voltage sensing wire. The controller is advantaged by completely preventing the braiding machine from generating disqualified products caused by wire useup or wire fracture during the production process. Two or more monitoring operation workers are minimized. Production goes well without monitoring of workers. Thus, product cost is reduced. The controller is safe, convenient, and reliable in performance.
Description
Technical field
The utility model relates to a kind of steel or entanglement braider fracture of wire self-actuated controller; particularly can prevent that steel/iron wire braider is finished or fracture of wire produces the controller of waste product because of part braided wires; steel or iron wire braider, if any the controller being finished or fracture of wire phenomenon can hard stop in braiding process, belong to automatic control technology field specifically.
Background technology
Steel or entanglement are applied more and more extensive at present in industrial and agricultural production, effective protection and the screening etc. of grassland protection, farmland protection and building site, water conservancy projects.Steel in the market or iron wire braider pattern various in style are different, but overall work principle is similar basic identical, exist a general problem to be, in braiding process, easily produce and be finished braided wires or fracture of wire, can only lean on artificial supervision to realize shutdown, then after connecting silk, continue to produce, as the workman who monitors fracture of wire slightly neglects, will produce waste product, occur after waste product, just waste product part entirety need be cut again one one of braided wires is connected and could follow production, waste product of every appearance must stop production long time, this problem is perplexing product quality and the productivity effect of braider always for many years.
The utility model technology is exactly to address the above problem specially, can produce absolutely specification product, will never produce waste product, is to have very much use value and DEVELOPMENT PROSPECT.
Summary of the invention
The purpose of this utility model is in order to address the above problem, and provides the braided wires in a kind of can production braider to be finished or fracture of wire situation is automatically monitored and controls, and absolutely produces steel or the entanglement braider fracture of wire self-actuated controller of specification product.
The purpose of this utility model has following mode to realize:
The utility model comprises power switch, fuse, A.C. contactor, electrothermal relay, threephase asynchronous, start button, stop button, individual event transformer, individual event bridge rectifier, DC relay, voltage sensor line, it is characterized in that: fuse upper end and power switch lower end wire corresponding being connected respectively, A.C. contactor upper end and fuse lower end are with wire corresponding being connected respectively, electrothermal relay upper end and fuse lower end are with wire corresponding being connected respectively, the input end of threephase asynchronous and electrothermal relay lower end are with wire corresponding being connected respectively, control section fuse upper end and power switch lower end are with wire corresponding being connected respectively, individual event transformer input end and control section fuse lower end are with wire corresponding being connected respectively, the input end of individual event bridge rectifier is connected with wire is corresponding respectively with the output terminal of individual event transformer, one end of DC relay suction coil is connected with wire with the negative pole of bridge rectifier, voltage sensor line and the DC relay suction coil other end join, one end of DC relay break contact is connected with a use wire of control part fuse processed lower end, the other end of the break contact of DC relay is connected with wire with one end of thermorelay break contact, the electrothermal relay break contact other end is connected with wire with one end of stop button, the other end of stop button is connected with wire with one end of start button, the other end of start button is connected with wire with one end of A.C. contactor suction coil, the normally open contact of A.C. contactor and start button are in parallel with wire, the other end of A.C. contactor suction coil is connected with wire with another below control section fuse.
The utility model has the advantages that:
1, can absolutely avoid braider to be finished aborning or fracture of wire produce waste product.
2, more than can reducing supervisory work workman 2 people.
3, can the in the situation that of unsupervised, produce.
4, can reduce raw cost of products.
5, safe and convenient to use, dependable performance.
Brief description of the drawings
Fig. 1 is circuit diagram of the present utility model.
Embodiment
With reference to accompanying drawing 1, the utility model comprises power switch QS, motor fuse FU1, A.C. contactor KM, electrothermal relay FR, threephase asynchronous M, control section fuse FU2, control individual event transformer T, individual event full wave rectifier VD, DC relay KM1 suction coil, voltage sensor line L, DC relay KM1 break contact, electrothermal relay FR break contact, stop button SB2, start button SB1, A.C. contactor KM suction coil and normally open contact, wire and three-phase supply L1 for the upper end of power switch QS, L2, L3 respectively correspondence is connected, the upper end of fuse FU1 is connected with wire is corresponding with the lower end of power switch QS, the upper end of contactor KM is connected with wire is corresponding respectively with the lower end of fuse, the lower end of the upper end of electrothermal relay FR and contactor KM is with wire corresponding being connected respectively, the input end U of threephase asynchronous M, V, the lower end of W and electrothermal relay FR is with wire corresponding being connected respectively, control section fuse FU2 and power switch QS lower end corresponding being connected respectively, the input end of individual event control transformer T and control section fuse FU2 lower end are with wire corresponding being connected respectively, individual event full wave bridge rectifier VD input end respectively with the output terminal of individual event control transformer T with wire corresponding being connected respectively, braider enters a silk mouthful frame M and is connected with the positive pole wire of individual event bridge full wave rectifier VD, one end of DC relay KM1 suction coil is connected with wire with the negative pole of individual event bridge full wave rectifier VD, voltage sensor line L is connected with the other end of DC relay suction coil KM1, one end of DC relay KM1 break contact is connected with wire with a phase power supply of controlling the molten breaker FU1 of portion lower end, one end of electrothermal relay FR break contact is connected with wire with the other end of DC relay KM1 break contact, one end of stop button SB2 is connected with wire with the other end of electrothermal relay FR break contact, one end of start button SB1 is connected with wire with the other end of stop button SB2, one end of A.C. contactor KM suction coil is connected with wire with the other end of start button SB1, A.C. contactor KM normally open contact is in parallel with wire with start button.Another of the other end of A.C. contactor KM suction coil and control section fuse FU2 is connected with wire, and three-phase supply L1, L2, L3 adopt 380V phase three-wire three alternating current; Power switch QS adopts DZ47-63; Fuse FU1 adopts RL1-60; Contactor KM adopts CJ10-60; Electrothermal relay FR adopts JR36-60; Threephase asynchronous M adopts Y-160M-4-11; Control section fuse FU2 adopts RL-5; Individual event control transformer T adopts BK-50; Individual event full wave bridge rectifier VD adopts 2CC-5; DC relay KM1 adopts JD2912; Voltage sensor line L adopts diameter 2mm copper cash insulating support to be fixed on and enters below the silk mouthful front lower end of M braided wires F; Stop button SB2 adopts A4-2H; Start button SB1; Adopt A4-2H.
Control principle of the present utility model is: if braider braiding occur that part braided wires is finished in production run or fracture of wire after, the silk head that is finished or breaks will very naturally contact with the horizontal light current sensing metal wire being located at below, weak electric signal is transmitted to control system, realize and stop immediately braider work, when staff will be finished or fracture of wire connect after braided wires nature separate with horizontal light current sensing metal wire, ability startup work, otherwise cannot start work, be finished or fracture of wire braider works on and produces the trouble brought of waste product because of braided wires so there will not be.
The course of work of the present utility model is: QS closes a switch, controller and power supply L1, L2, L3 connects, the circuit of fuse FU1 and controller fuse FU2 obtains electric, obtain electric by start button SB1 A.C. contactor KM suction coil, A.C. contactor KM main contact closure, electric current passes through electrothermal relay FR through motor input terminals U, V, W, motor start-up is that braider is started working, simultaneously single-phase control transformer T input 380V alternating voltage, output 12V alternating current input individual event full wave rectifier VD, the output terminal 12V of VD anodal with enter a silk mouth frame M and be connected, be that braided wires L is with 12V positive voltage, after the suction coil of VD negative pole of output end series direct current relay K M1, be connected with voltage sensor line L, be that voltage sensor line L is with 12V negative electricity, when the braided wires with 12 positive electricity which part or which root be finished or fracture of wire, with 12V positive electricity silk head will very naturally fall below with under wear 12 negative electricity voltage sensor line L contact, make the suction coil of DC relay KM obtain electric, being connected on the DC relay break contact starting in control circuit separates, make to be connected on the suction coil dead electricity that starts the A.C. contactor KM in control circuit, main contact disconnects, braider drive motor M shuts down, braider quits work immediately, now because DC relay KM1 break contact cannot start braider motor M in released state, after the braided wires F being finished or broken is connected, braided wires G with 12V positive electricity and band 12V negative electricity sensing bare metal wire L natural separation, make DC relay KM1 suction coil dead electricity, DC relay KM1 break contact closure, at this moment be that motor start-up braider is started working by start button SB1, when shutdown, press stop button SB2, this controller has adopted the control of direct current 12V light current, safe and reliable, operator's supervision of need not troubling aborning, hear and go to add end-of-use after shutdown or connect the braided wires of having broken, use this self-actuated controller to reduce operator and alleviated greatly operator's labour intensity, also can be described as and realized half Unmanned operation, of great practical value.
Claims (1)
1. a steel or entanglement braider fracture of wire self-actuated controller, comprise power switch, fuse, A.C. contactor, electrothermal relay, threephase asynchronous, start button, stop button, individual event transformer, individual event bridge rectifier, DC relay, voltage sensor line, it is characterized in that: fuse upper end and power switch lower end wire corresponding being connected respectively, A.C. contactor upper end and fuse lower end are with wire corresponding being connected respectively, electrothermal relay upper end and fuse lower end are with wire corresponding being connected respectively, the input end of threephase asynchronous and electrothermal relay lower end are with wire corresponding being connected respectively, control section fuse upper end and power switch lower end are with wire corresponding being connected respectively, individual event transformer input end and control section fuse lower end are with wire corresponding being connected respectively, the input end of individual event bridge rectifier is connected with wire is corresponding respectively with the output terminal of individual event transformer, one end of DC relay suction coil is connected with wire with the negative pole of bridge rectifier, voltage sensor line and the DC relay suction coil other end join, one end of DC relay break contact is connected with a use wire of control section fuse lower end, the other end of the break contact of DC relay is connected with wire with one end of thermorelay break contact, the electrothermal relay break contact other end is connected with wire with one end of stop button, the other end of stop button is connected with wire with one end of start button, the other end of start button is connected with wire with one end of A.C. contactor suction coil, the normally open contact of A.C. contactor and start button are in parallel with wire, the other end of A.C. contactor suction coil is connected with wire with another below control section fuse.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420127122.2U CN203812010U (en) | 2014-03-20 | 2014-03-20 | Wire fracture automatic controller of steel or iron gauze braiding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420127122.2U CN203812010U (en) | 2014-03-20 | 2014-03-20 | Wire fracture automatic controller of steel or iron gauze braiding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203812010U true CN203812010U (en) | 2014-09-03 |
Family
ID=51450739
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420127122.2U Expired - Fee Related CN203812010U (en) | 2014-03-20 | 2014-03-20 | Wire fracture automatic controller of steel or iron gauze braiding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203812010U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108326206A (en) * | 2018-04-13 | 2018-07-27 | 中海油太原贵金属有限公司 | A kind of control system and warping machine and warping machine control method for warping machine |
| CN109967660A (en) * | 2017-12-27 | 2019-07-05 | 核工业西南物理研究院 | A kind of device of automatic cutting heating wire |
-
2014
- 2014-03-20 CN CN201420127122.2U patent/CN203812010U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109967660A (en) * | 2017-12-27 | 2019-07-05 | 核工业西南物理研究院 | A kind of device of automatic cutting heating wire |
| CN108326206A (en) * | 2018-04-13 | 2018-07-27 | 中海油太原贵金属有限公司 | A kind of control system and warping machine and warping machine control method for warping machine |
| CN108326206B (en) * | 2018-04-13 | 2023-07-28 | 中海油(山西)贵金属有限公司 | Control system for warping machine, warping machine and warping machine control method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140903 |