CN203811388U - Concrete mixer intelligent realtime online monitoring device - Google Patents

Concrete mixer intelligent realtime online monitoring device Download PDF

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Publication number
CN203811388U
CN203811388U CN201420142837.5U CN201420142837U CN203811388U CN 203811388 U CN203811388 U CN 203811388U CN 201420142837 U CN201420142837 U CN 201420142837U CN 203811388 U CN203811388 U CN 203811388U
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China
Prior art keywords
vehicle
sampling
load cell
information
wireless
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Expired - Fee Related
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CN201420142837.5U
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Chinese (zh)
Inventor
郑冰
马磊娟
周伟
葛东林
席东河
王慧
王明绪
张楠
李丹
李航
刘玲芳
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Henan Polytechnic Institute
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Henan Polytechnic Institute
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Priority to CN201420142837.5U priority Critical patent/CN203811388U/en
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Publication of CN203811388U publication Critical patent/CN203811388U/en
Anticipated expiration legal-status Critical
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Abstract

The utility model discloses a concrete mixer intelligent realtime online monitoring device. The device comprises a sampling unit, a central processor, a multimedia touch-screen display, a wireless transmission unit, and a wireless calling unit; wherein the sampling unit is composed of a weight sensor, a rotation speed sensor, an inclined angle sensor A, an inclined angle sensor B, and a steering sensor; the sampling unit sends the sampled signal to the central processor, the central processor analyzes and calculates the received signals so as to obtain the information of the actual mass center of a concrete mixer, the speed limit indication, the operation state of the stirring tank, and the sealed tank grade; and the multimedia touch-screen display is arranged in the cab, and displays the information of the actual mass center of a concrete mixer, the speed limit indication, the operation state of the stirring tank, and the sealed tank grade in different areas on the display screen in real time. The concrete mixer intelligent realtime online monitoring device can be used as a concrete mixer auxiliary device to effectively prevent the accident and improve the device intellectualization level.

Description

The intelligent real time on-line monitoring device of a kind of truck mixer
Technical field
The utility model belongs to engineering truck monitoring equipment technical field, is the intelligent real time on-line monitoring device of a kind of truck mixer.
Background technology
The traffic hazard occurring because of concrete mixing and transporting car every year lower more than ten thousand does not rise, from the structure of truck mixer and the characteristic analysis reason of travelling: one. and concrete mixing and transporting car belongs to repacking vehicle, and the chassis vehicle before its car load center of gravity is reequiped significantly increases.Two. concrete mixing and transporting car travels and has following features: belong to city haulage vehicle, will turn to, dodge the actions of travelling such as pedestrian and vehicle in most of haulage time.Three. trucd mixer in transit churn will rotate with concrete, and its center of gravity is offset towards rotation direction, thereby makes car load deviation of gravity center vehicle longitudinal axis.More than construct and the feature of travelling also easily makes concrete mixing and transporting car be prone to accidents when turning.The intelligent real time on-line monitoring device of truck mixer is for above feature and the servicing unit of development and Design, can effectively avoid accident generation, hoisting device intelligent level.
Utility model content
Applicant is in engineering truck design effort for many years, find the problems referred to above, through exploring and research, object is to provide a kind of truck mixer intelligent real time on-line monitoring device, as a kind of concrete-agitating vehicle servicing unit, can effectively avoid accident generation, hoisting device intelligent level.
The utility model is that the technical scheme that its technical matters of solution is taked is, design the intelligent real time on-line monitoring device of a kind of truck mixer, its structure comprises sampling unit, central processing unit, multimedia touching panel type display, wireless transmission unit and wireless calling unit, described sampling unit is comprised of load cell, speed probe, obliquity sensor one, obliquity sensor two and rotation direction sensor, described load cell is arranged on the bearing seat bottom of concrete drums, described bearing seat is fixed on load cell by bolt one, load cell is fixed on vehicle frame by bolt two, and described load cell is for the actual weight signal of concrete drums under the vehicle running state of sampling, described speed probe is arranged on one end of the rotating shaft of concrete drums, for the actual speed signal of concrete drums under the vehicle running state of sampling, described obliquity sensor one, obliquity sensor two are separately positioned on the left and right sides of chassis, for the vehicle running state under body inclination angle signal to the left or to the right of sampling, described rotation direction sensor is arranged on vehicle steering mechanism, for the steering angle signal of the vehicle of sampling, load cell in described sampling unit, speed probe, obliquity sensor one, obliquity sensor two and rotation direction sensor are connected with described central processing unit respectively, and described sampling unit is sent to central processing unit by the signal sampling, described central processing unit carries out analytical calculation by the signal of reception and obtains the actual centroid position information of truck mixer, speed limit indication information, stirred pot running state information and vexed tank class information, and sends the information calculating to described multimedia touching panel type display, described multimedia touching panel type display is arranged in pilothouse, and on multimedia touching panel type display, subregion shows vehicle centroid position, speed limit indication, stirred pot running status, vexed tank grade in real time, described wireless transmission unit is comprised of wireless transmitter module and wireless receiving module, wireless transmitter module is arranged on vehicle and with described central processing unit and is connected, for the actual centroid position information of truck mixer that central processing unit analytical calculation is obtained, speed limit indication information, stirred pot running state information and vexed tank class information are transferred to described wireless receiving module, described wireless receiving module is arranged on vehicle monitoring center, wireless receiving module is comprised of wireless receiver and computing machine, wireless receiver receive information that described wireless transmitter module sends and by communication to computing machine, by computing machine, controlled, show vehicle centroid position, speed limit indication, stirred pot running status, vexed tank grade, described wireless calling unit forms by being arranged on the double-direction radio communication one on vehicle and the double-direction radio communication two being arranged in Control Room, between double-direction radio communication one and double-direction radio communication two, can carry out double-directional speech call.
Further, described load cell quantity is several, be separately positioned on concrete drums before, during and after bearing seat bottom.
Further, the outside of described load cell, speed probe, obliquity sensor one, obliquity sensor two and rotation direction sensor is all enclosed with guard shield.
The beneficial effects of the utility model: owing to being provided with sampling unit, central processing unit, multimedia touching panel type display, wireless transmission unit and wireless calling unit, 1. can and calculate by signal sampling and obtain the real-time centroid position of vehicle, to driver, provide reference, effectively prevent vehicle rollover; 2. can provide limiting vehicle speed to indicate by signal sampling and calculating, to driver, provide reference, correct steering vehicle, the occurrence probability of minimizing mishap; 3. can provide stirred pot to move vexed tank class parameter by signal sampling and calculating, remind driver, find in time vexed tank hidden danger, prevent that vexed tank accident from occurring, and guarantees concrete transporting safely; 4. can realize the intracardiac remote on-line monitoring to vehicle in vehicle monitoring by wireless transmission unit, be convenient to comprehensively grasp in time vehicle transport situation, the safe operation of support vehicles; 5. can remind driver according to correct transportation regulations steering vehicle by wireless calling unit, prevent the potential safety hazard that negligence brings.
In sum, the intelligent real time on-line monitoring device of this novel a kind of truck mixer, as a kind of concrete-agitating vehicle servicing unit, can effectively avoid accident generation, hoisting device intelligent level.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of the intelligent real time on-line monitoring device of a kind of truck mixer of the utility model;
Fig. 2 is the one-piece construction schematic diagram of the intelligent real time on-line monitoring device of a kind of truck mixer of the utility model.
Embodiment
Referring to Fig. 1, the intelligent real time on-line monitoring device of a kind of truck mixer, its structure comprises sampling unit, central processing unit, multimedia touching panel type display, wireless transmission unit and wireless calling unit, described sampling unit is comprised of load cell 1, speed probe 2, obliquity sensor 1, obliquity sensor two (not shown) and rotation direction sensor 4, described load cell 1 is arranged on the bearing seat bottom of concrete drums, described bearing seat is fixed on load cell 1 by bolt one, load cell 1 is fixed on vehicle frame by bolt two, and described load cell 1 is for the actual weight signal of concrete drums under the vehicle running state of sampling, described speed probe 2 is arranged on one end of the rotating shaft of concrete drums, for the actual speed signal of concrete drums under the vehicle running state of sampling, described obliquity sensor 1, obliquity sensor two are separately positioned on the left and right sides of chassis, for the vehicle running state under body inclination angle signal to the left or to the right of sampling, described rotation direction sensor 4 is arranged on vehicle steering mechanism, for the steering angle signal of the vehicle of sampling, load cell 1 in described sampling unit, speed probe 2, obliquity sensor 1, obliquity sensor two and rotation direction sensor 4 are connected with described central processing unit respectively, and described sampling unit is sent to central processing unit by the signal sampling, described central processing unit carries out analytical calculation by the signal of reception and obtains the actual centroid position information of truck mixer, speed limit indication information, stirred pot running state information and vexed tank class information, and sends the information calculating to described multimedia touching panel type display, described multimedia touching panel type display is arranged in pilothouse, and on multimedia touching panel type display, subregion shows vehicle centroid position, speed limit indication, stirred pot running status, vexed tank grade in real time, described wireless transmission unit is comprised of wireless transmitter module and wireless receiving module, wireless transmitter module is arranged on vehicle and with described central processing unit and is connected, for the actual centroid position information of truck mixer that central processing unit analytical calculation is obtained, speed limit indication information, stirred pot running state information and vexed tank class information are transferred to described wireless receiving module, described wireless receiving module is arranged on vehicle monitoring center, wireless receiving module is comprised of wireless receiver and computing machine, wireless receiver receive information that described wireless transmitter module sends and by communication to computing machine, by computing machine, controlled, show vehicle centroid position, speed limit indication, stirred pot running status, vexed tank grade, described wireless calling unit forms by being arranged on the double-direction radio communication one on vehicle and the double-direction radio communication two being arranged in Control Room, between double-direction radio communication one and double-direction radio communication two, can carry out double-directional speech call.Described load cell 1 quantity is several, be separately positioned on concrete drums before, during and after bearing seat bottom; Further, the outside of described load cell 1, speed probe 2, obliquity sensor 1, obliquity sensor two and rotation direction sensor 4 is all enclosed with guard shield, outside the protection of setting, should guarantee good anticorrosive property, sealing.

Claims (3)

1. the intelligent real time on-line monitoring device of truck mixer, is characterized in that: comprise sampling unit, central processing unit, multimedia touching panel type display, wireless transmission unit and wireless calling unit, described sampling unit is comprised of load cell, speed probe, obliquity sensor one, obliquity sensor two and rotation direction sensor, described load cell is arranged on the bearing seat bottom of concrete drums, described bearing seat is fixed on load cell by bolt one, load cell is fixed on vehicle frame by bolt two, and described load cell is for the actual weight signal of concrete drums under the vehicle running state of sampling, described speed probe is arranged on one end of the rotating shaft of concrete drums, for the actual speed signal of concrete drums under the vehicle running state of sampling, described obliquity sensor one, obliquity sensor two are separately positioned on the left and right sides of chassis, for the vehicle running state under body inclination angle signal to the left or to the right of sampling, described rotation direction sensor is arranged on vehicle steering mechanism, for the steering angle signal of the vehicle of sampling, load cell in described sampling unit, speed probe, obliquity sensor one, obliquity sensor two and rotation direction sensor are connected with described central processing unit respectively, and described sampling unit is sent to central processing unit by the signal sampling, described central processing unit carries out analytical calculation by the signal of reception and obtains the actual centroid position information of truck mixer, speed limit indication information, stirred pot running state information and vexed tank class information, and sends the information calculating to described multimedia touching panel type display, described multimedia touching panel type display is arranged in pilothouse, and on multimedia touching panel type display, subregion shows vehicle centroid position, speed limit indication, stirred pot running status, vexed tank grade in real time, described wireless transmission unit is comprised of wireless transmitter module and wireless receiving module, wireless transmitter module is arranged on vehicle and with described central processing unit and is connected, for the actual centroid position information of truck mixer that central processing unit analytical calculation is obtained, speed limit indication information, stirred pot running state information and vexed tank class information are transferred to described wireless receiving module, described wireless receiving module is arranged on vehicle monitoring center, wireless receiving module is comprised of wireless receiver and computing machine, wireless receiver receive information that described wireless transmitter module sends and by communication to computing machine, by computing machine, controlled, show vehicle centroid position, speed limit indication, stirred pot running status, vexed tank grade, described wireless calling unit forms by being arranged on the double-direction radio communication one on vehicle and the double-direction radio communication two being arranged in Control Room, between double-direction radio communication one and double-direction radio communication two, can carry out double-directional speech call.
2. the intelligent real time on-line monitoring device of a kind of truck mixer as claimed in claim 1, is characterized in that: described load cell quantity is several, be separately positioned on concrete drums before, during and after bearing seat bottom.
3. the intelligent real time on-line monitoring device of a kind of truck mixer as claimed in claim 1, is characterized in that: the outside of described load cell, speed probe, obliquity sensor one, obliquity sensor two and rotation direction sensor is all enclosed with guard shield.
CN201420142837.5U 2014-03-27 2014-03-27 Concrete mixer intelligent realtime online monitoring device Expired - Fee Related CN203811388U (en)

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CN201420142837.5U CN203811388U (en) 2014-03-27 2014-03-27 Concrete mixer intelligent realtime online monitoring device

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Application Number Priority Date Filing Date Title
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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827956A (en) * 2014-12-02 2015-08-12 北汽福田汽车股份有限公司 Mixer truck
CN104985696A (en) * 2015-06-29 2015-10-21 句容泰博尔机械制造有限公司 Two-way movement concrete mixer truck
CN105046469A (en) * 2015-07-10 2015-11-11 湖北九州通达科技开发有限公司 Warehouse-out operation monitor method and system
CN107340747A (en) * 2017-09-11 2017-11-10 山东米科思机械设备有限公司 A kind of concrete mixer intelligent remote monitoring system
CN109584403A (en) * 2018-12-07 2019-04-05 大连奥雷科技有限公司 Engineering truck working hour self-recording unit
CN113696839A (en) * 2021-10-29 2021-11-26 南京易砼科技有限公司 Pumping state detection method and device for concrete pumping vehicle

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104827956A (en) * 2014-12-02 2015-08-12 北汽福田汽车股份有限公司 Mixer truck
CN104827956B (en) * 2014-12-02 2017-06-06 北汽福田汽车股份有限公司 A kind of trucd mixer
CN104985696A (en) * 2015-06-29 2015-10-21 句容泰博尔机械制造有限公司 Two-way movement concrete mixer truck
CN105046469A (en) * 2015-07-10 2015-11-11 湖北九州通达科技开发有限公司 Warehouse-out operation monitor method and system
CN107340747A (en) * 2017-09-11 2017-11-10 山东米科思机械设备有限公司 A kind of concrete mixer intelligent remote monitoring system
CN109584403A (en) * 2018-12-07 2019-04-05 大连奥雷科技有限公司 Engineering truck working hour self-recording unit
CN113696839A (en) * 2021-10-29 2021-11-26 南京易砼科技有限公司 Pumping state detection method and device for concrete pumping vehicle
CN113696839B (en) * 2021-10-29 2021-12-28 南京易砼科技有限公司 Pumping state detection method and device for concrete pumping vehicle

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140903

Termination date: 20150327

EXPY Termination of patent right or utility model