CN203776093U - High-efficiency separate nut sheller - Google Patents
High-efficiency separate nut sheller Download PDFInfo
- Publication number
- CN203776093U CN203776093U CN201420146413.6U CN201420146413U CN203776093U CN 203776093 U CN203776093 U CN 203776093U CN 201420146413 U CN201420146413 U CN 201420146413U CN 203776093 U CN203776093 U CN 203776093U
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- China
- Prior art keywords
- separate nut
- active toothed
- high performance
- disk
- fixed tooth
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Abstract
The utility model discloses a high-efficiency separate nut sheller. The high-efficiency separate nut sheller comprises a shelling mechanism, a separation mechanism and a power mechanism which are arranged on a machine frame, wherein the power mechanism provides power for the shelling mechanism and the separation mechanism. The high-efficiency separate nut sheller is characterized in that the shelling mechanism comprises a fixed fluted disc, a movable fluted disc and a machine body, the fixed fluted disc and the movable fluted disc are arranged in the machine body, a working chamber is formed in a gap between the fixed fluted disc and the movable fluted disc, and a center hole is formed in the fixed fluted disc, is communicated with the working chamber and is also communicated with a feed hopper; the separation mechanism comprises a fan, a cylindrical separator and a separating screen, the fan is communicated with the side wall of the cylindrical separator, a feed port of the cylindrical separator is communicated with the machine body, and a discharge port of the cylindrical separator is communicated with the separating screen. The high-efficiency separate nut sheller has the benefits that the functions of nut shell and fruit separation, small and big fruit grading and the like are realized, the universality is strong, the high-efficiency separate nut sheller is widely applied to nut shelling operation, and the popularization and application value is very good.
Description
Technical field
The utility model belongs to food processing machinery and equipment technical field, is specifically related to a kind of shelling efficiency high, and shell is realized the classification of large fruitlet grain completely with fruit grain is separated, and adapts to the high performance separate nut cracker of variety classes nut unshelling.
Background technology
Nut is a class fruit for plant, conventionally makes a general reference the hard dry fruit of pericarp, and nut is generally all nutritious, is rich in protein, grease, mineral matter and vitamin, to human body grow, build up health, prevent disease has fabulous effect; Because nut has abundant nutritive value and medical value, so nut is very popular.Yet the nut shelf-life is short, unsuitable long-term storage, and it is carried out to deep processing, develops new product and becomes development trend, and nut is being carried out in the process of deep processing, and shelling is one critical process.Tradition shelling adopts the mode such as manually strikes, pounds, steps on, and labour intensity is large, shelling efficiency is low.The nut cracker thereupon growing up is driven and is developed to motor driving direction by manpower, but high, the mechanical bad adaptability of low, the broken benevolence grain of ubiquity shell-breaking efficiency can not be carried out the shortcomings such as effectively separated.In addition, because nut is different, there are circular Queensland nut, walnut etc., microscler peanut, also have oily rattan fruit in irregular shape, and some material is not easy to enter the working chamber of sabot body, and can forms the backflow of material, therefore current hulling machine on the market, generally just for the nut of a certain class, wouldn't exist and adapt to wide hulling machine.Therefore the enterprise that carries out nut deep processing is high in the urgent need to a kind of shelling efficiency, and shell is realized the classification of large fruitlet grain completely with fruit grain is separated, and adapts to the high performance separate nut cracker of variety classes nut unshelling.
Utility model content
The purpose of this utility model is to provide a kind of shelling efficiency high, and shell is realized the classification of large fruitlet grain completely with fruit grain is separated, and adapts to the high performance separate nut cracker of variety classes nut unshelling.
The purpose of this utility model is achieved in that and comprises sabot body, separating mechanism and the actuating unit being arranged in frame, and described actuating unit provides power supply for sabot body and separating mechanism; Described sabot body comprises fixed tooth disk, active toothed disk and body, described fixed tooth disk and active toothed disk are arranged in described body, gap between described fixed tooth disk and active toothed disk forms working chamber, on described fixed tooth disk, be provided with feeding nail, on described fixed tooth disk, be provided with a centre bore and be connected with described working chamber, the centre bore arranging on described fixed tooth disk is also connected with feed hopper; Described separating mechanism comprises blower fan, tubular separator and separating sieve, on described blower fan, is provided with fan outlet, in described tubular separator, is staggeredly equipped with separate sheet, on described separating sieve, is provided with sieve screen apertures; Described blower fan is connected with the sidewall of tubular separator, and the charging aperture of described tubular separator is connected with body, and the discharging opening of described tubular separator is connected with separating sieve.
The utility model is by combining sabot body and separating mechanism, and adopt same actuating unit that power supply is provided for it, use a machine to realize shell separated with fruit grain, the functions such as large fruitlet grain classification and adaptation variety classes nut unshelling demand; Both saved labor, reduced energy consumption, reduced labor intensity again, enhanced productivity.Specifically, the utility model adopts dynamic and static fluted disc structure, utilizes two extruding and rubbing actions between fluted disc, makes nut shell broken, realizes shelling object; Described separating mechanism adopts blower fan that the shell taking off in the mixed material of shell is all sucked in Blower Housing, then from fan outlet, discharge, realize the completely separated of shell and fruit grain, the fruit grain that flows into separating sieve from tubular separator is when flowing through the compass screen surface of separating sieve, fruitlet grain falls from sieve screen apertures, large fruit grain flows out from sieve mouthful, thereby realizes the object of large fruitlet grain classification.The utility model is simple in structure, compact, easy to maintenance, reliability is high, stable performance, can be applicable to widely, in nut unshelling separation operation, have good value for applications.
Accompanying drawing explanation
Fig. 1 is that master of the present utility model looks cross-sectional schematic;
Fig. 2 is that the A of Fig. 1 is to view;
Fig. 3 is the structural representation of the active toothed disk of the utility model;
Fig. 4 is the H-H cutaway view of Fig. 3;
Fig. 5 is the structural representation of the fixed tooth disk of the utility model;
Fig. 6 is the F-F cutaway view of Fig. 5;
Fig. 7 is before the draught fan impeller of the utility model, the structural representation of rear blade;
In figure: 1-feed hopper, 2-balancing frame, 3-feeding nail, 4-valve plate, 5-active toothed disk, 6-fixed tooth disk, 7-body, 8-separate sheet, 9-tubular separator, 10-separating sieve, 11-end cover of fan, 12-front vane, 13-draught fan impeller, 14-rear blade, 15-Blower Housing, 16-frame, 17-belt hood, 18-fan shaft, 19-bearing fan, 20-the first belt pulley, 21-blower belt wheel, 22-driving-belt, 23-the second belt pulley, 24-driving gear, 25-power transmission shaft, 26-handwheel, 27-screw mandrel, 28-locking wheel, 29-screw rodb base, 30-gear protective cover, 31-bearing spider, 32-bearing sliding bush, 33-main shaft, 34-driven gear, 35-axle sleeve, 36-bearing closes, 37-upper encloser, 38-sieve screen apertures, 39-sieves mouth, 40-fan outlet.
The specific embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail, but never in any form the utility model is limited, and any conversion of doing based on the utility model training centre, all falls into the utility model protection domain.
As shown in Figure 1 and Figure 2, the utility model comprises sabot body, separating mechanism and the actuating unit being arranged in frame 16, and described actuating unit provides power supply for sabot body and separating mechanism; Described sabot body comprises fixed tooth disk 6, active toothed disk 5 and body 7, described fixed tooth disk 6 and active toothed disk 5 are arranged in described body 7, gap between described fixed tooth disk 6 and active toothed disk 5 forms working chamber, on described fixed tooth disk 5, be provided with feeding nail 3, on described fixed tooth disk 6, be provided with a centre bore and be connected with described working chamber, the centre bore arranging on described fixed tooth disk 6 is also connected with feed hopper 1; Described separating mechanism comprises blower fan, tubular separator 9 and separating sieve 10, is provided with fan outlet 40 on described blower fan, in described tubular separator 9, is staggeredly equipped with separate sheet 8, on described separating sieve 10, is provided with sieve screen apertures 38; Described blower fan is connected with the sidewall of tubular separator 9, and the charging aperture of described tubular separator 9 is connected with body 7, and the discharging opening of described tubular separator 9 is connected with separating sieve 10.
Described actuating unit is drive motors (not shown), and it drives blower belt wheel 21 to rotate by triangle drive belt, and blower belt wheel 21 drives fan shaft 18 to rotate, thereby drives draught fan impeller 13 rotation works; Blower belt wheel 21 drives the first belt pulley 20 by driving-belt 22, the second belt pulley 23 to be rotated simultaneously, then by the power transmission shaft 25 being connected with the second belt pulley 23, driving gear 24 is rotated again, driving gear 24 drives the driven gear 34 being engaged with to rotate, driven gear 34 drives axle sleeve 35 to rotate by chain pin, axle sleeve 35 also drives main shaft 33 to rotate by chain pin, and the rotation of main shaft 33 drives balancing frame 2 and active toothed disk 5 rotation works.The nut cracker with said structure has adopted the drive mechanism design of belt connection for transmission and gear connection for transmission simultaneously, adopt a drive motors just to realize the power supply of sabot body and separating mechanism, there is the advantages such as simple in structure, easy to operate, shelling efficiency is high, energy-conservation.
Described sabot body adopts dynamic and static fluted disc structure, utilizes two extruding and rubbing actions between fluted disc, makes nut shell broken, realizes shelling object; Be arranged on the feeding nail 3 on active toothed disk 5, not only can shunt material, promote material and enter the working chamber between active toothed disk 5 and fixed tooth disk 6, play the effect that improves charging rate, can also avoid occurring the situation of feed back, effectively raise the operating efficiency of sabot body, and make the sabot body that possesses said structure can be used in various types of nut unshelling operations.Described separating mechanism adopts blower fan that the shell taking off in the mixed material of shell is all sucked in Blower Housing 15, then from fan outlet 40, discharge, realize the completely separated of shell and fruit grain, the fruit grain that flows into separating sieve 10 from tubular separator 9 is when flowing through the compass screen surface of separating sieve 10, fruitlet grain falls from sieve screen apertures 38, large fruit grain flows out from sieve mouth 39, thereby realizes the object of large fruitlet grain classification.
As shown in Figure 3, Figure 4, described active toothed disk 5 is Cone Disc, is evenly provided with many radial slots that specification is consistent on its working face, and described radial slot is wedge-shaped slot.The sharp angle of wedge that above-mentioned wedge-shaped slot forms is used for driving nut to rotate with active toothed disk 5, and plays the effect of cutter, further plays shock, extruding and grinds the effect of rubbing with the hands, constantly cuts the shell of nut, plays the function of abundant broken shell; Above-mentioned wedge-shaped slot is uniformly distributed on the whole working face of active toothed disk 5 simultaneously, makes the material after having shelled easily be taken out of working chamber.
As shown in Figure 5, Figure 6, described fixed tooth disk 6 is Cone Disc, is provided with many inconsistent radial slots of specification on its some work face, and described radial slot is semi-circular groove.Above-mentioned semi-circular groove is used for coordinating active toothed disk 5 to complete nut cracking, can also guide material flow after shelling to go out working chamber and enter down treatment process one; On the upper some work face of described fixed tooth disk 6, radial slot is not set, material after shelling is not easy along circumgyration, along the radial slot arranging on the working face of its underpart, down drop out working chamber smoothly, there will not be putty, greatly improved operating efficiency.
As shown in Figure 7, on the draught fan impeller 13 of described blower fan, be provided with front vane 12 and rear blade 14, front vane 12 and rear blade 14 are arranged on respectively on draught fan impeller 13, be not easy distortion, intensity is higher, longer service life, the fan efficiency with said structure is higher, the air-flow producing is larger, the shell taking off in the mixed material of shell all can be sucked in Blower Housing 15, then from fan outlet 40, discharges.
Described high performance separate nut cracker also comprises gap adjusting mechanism, and described gap adjusting mechanism is connected with the main shaft 33 that is arranged on active toothed disk 5 centers by bearing sliding bush 32.
Further, described gap adjusting mechanism comprises handwheel 26, screw mandrel 27 and locking wheel 28, described handwheel 26 is arranged at one end of screw mandrel 27, and described locking wheel 28 is sleeved on screw mandrel 27, and the other end of described screw mandrel 27 is connected with the main shaft 33 that is arranged on active toothed disk 5 centers by bearing sliding bush 23.
The nut size of shelling, can adjust the gap between active toothed disk 5 and fixed tooth disk 6 by operation gap adjusting mechanism, thereby realize the adjustment to working chamber size as required.First unscrew the locking wheel 28 being sleeved on screw mandrel 27, stirring handwheel 26 moves axially screw mandrel 27, moving axially of screw mandrel 27 drives bearing sliding bush 32 and main shaft 33 to move axially, thereby band active toothed disk 5 moves axially, and then complete the gap adjustment between active toothed disk 5 and fixed tooth disk 6, after adjusting, tighten locking wheel 28, locking screw mandrel 27, avoid screw mandrel 27 movement in the course of the work, ensure the steady operation of sabot body.There is the nut unshelling that said structure nut cracker can adapt to variety classes, different size specification, highly versatile.
On described body 7, be provided with valve plate 4, described feed hopper 1 is installed on valve plate 4, makes the simple and compact for structure of feeding part.
The utility model is also provided with belt hood 17 and gear protective cover 30; be respectively used to protect the building block of belt connection for transmission part and the building block of gear connection for transmission; above-mentioned parts are not affected by the external environment, extend the service life of nut cracker.
operation principle of the present utility model and the course of work:
First, the nut size shelling as required, by operation gap adjusting mechanism, adjust the gap between active toothed disk 5 and fixed tooth disk 6, concrete operation step is: unscrew the locking wheel 28 being sleeved on screw mandrel 27, stirring handwheel 26 moves axially screw mandrel 27, moving axially of screw mandrel 27 drives bearing sliding bush 32 and main shaft 33 to move axially, thereby band active toothed disk 5 moves axially, and then complete the gap adjustment between active toothed disk 5 and fixed tooth disk 6, after adjusting, tighten locking wheel 28, locking screw mandrel 27, avoid screw mandrel 27 movement in the course of the work, ensure the steady operation of sabot body.
Secondly, the mechanism that turns on the power, under effective transmission of belt connection for transmission and gear connection for transmission, drives blower fan and active toothed disk 5 to start working.
Nut for shelling is poured into from feed hopper 1, above-mentioned nut enters the working chamber forming between active toothed disk 5 and fixed tooth disk 6 from the centre bore of fixed tooth disk 6, active toothed disk 5 drives 3 rotations of feeding nail, thereby promote to move in the working chamber of nut between dynamic and static fluted disc, utilize two extruding and rubbing actions between fluted disc, make nut shell broken, realize shelling object; The mixed material having shelled falls into separator 9 from the lower end of body 7, in the process of separate sheet 8 of flowing through, the airflow that shell is produced by draught fan impeller 13 rotation sucks in Blower Housing 15, and discharges from fan outlet 40, realizes the completely separated of shell and fruit grain; Large fruitlet grain after separated with shell continues toward falling into separating sieve 10 under Action of Gravity Field, the 9 fruit grains that flow into separating sieve 10 are when flowing through the compass screen surface of separating sieve 10, fruitlet grain falls from sieve screen apertures 38, and large fruit grain flows out from sieve mouth 39, thereby realizes the object of large fruitlet grain classification.
Claims (7)
1. a high performance separate nut cracker, comprises the sabot body, separating mechanism and the actuating unit that are arranged in frame (16), and described actuating unit provides power supply for sabot body and separating mechanism; It is characterized in that: described sabot body comprises fixed tooth disk (6), active toothed disk (5) and body (7), described fixed tooth disk (6) and active toothed disk (5) are arranged in described body (7), gap between described fixed tooth disk (6) and active toothed disk (5) forms working chamber, on described active toothed disk (5), be provided with feeding nail (3), on described fixed tooth disk (6), be provided with a centre bore and be connected with described working chamber, the upper centre bore arranging of described fixed tooth disk (6) is also connected with feed hopper (1); Described separating mechanism comprises blower fan, tubular separator (9) and separating sieve (10), on described blower fan, be provided with fan outlet (40), in described tubular separator (9), be staggeredly equipped with separate sheet (8), on described separating sieve (10), be provided with sieve screen apertures (38); Described blower fan is connected with the sidewall of tubular separator (9), and the charging aperture of described tubular separator (9) is connected with body (7), and the discharging opening of described tubular separator (9) is connected with separating sieve (10).
2. high performance separate nut cracker according to claim 1, is characterized in that: described active toothed disk (5) is Cone Disc, is evenly provided with many radial slots that specification is consistent on its working face, and described radial slot is wedge-shaped slot.
3. high performance separate nut cracker according to claim 1, is characterized in that: described fixed tooth disk (6) is Cone Disc, is provided with many inconsistent radial slots of specification on its some work face, and described radial slot is semi-circular groove.
4. high performance separate nut cracker according to claim 1, is characterized in that: on the draught fan impeller of described blower fan (13), be provided with front vane (12) and rear blade (13).
5. high performance separate nut cracker according to claim 1, it is characterized in that: described high performance separate nut cracker also comprises gap adjusting mechanism, described gap adjusting mechanism is connected with the main shaft (33) that is arranged on active toothed disk (5) center by bearing sliding bush (32).
6. high performance separate nut cracker according to claim 5, it is characterized in that: described gap adjusting mechanism comprises handwheel (26), screw mandrel (27) and locking wheel (28), described handwheel (26) is arranged at one end of screw mandrel (27), it is upper that described locking wheel (28) is sleeved on screw mandrel (27), and the other end of described screw mandrel (27) is connected with the main shaft (33) that is arranged on active toothed disk (5) center by bearing sliding bush (35).
7. high performance separate nut cracker according to claim 1, is characterized in that: on described body, be provided with valve plate (4), described feed hopper (1) is installed on valve plate (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420146413.6U CN203776093U (en) | 2014-03-28 | 2014-03-28 | High-efficiency separate nut sheller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420146413.6U CN203776093U (en) | 2014-03-28 | 2014-03-28 | High-efficiency separate nut sheller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203776093U true CN203776093U (en) | 2014-08-20 |
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ID=51312352
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420146413.6U Expired - Fee Related CN203776093U (en) | 2014-03-28 | 2014-03-28 | High-efficiency separate nut sheller |
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| Country | Link |
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| CN (1) | CN203776093U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107321615A (en) * | 2017-08-15 | 2017-11-07 | 合肥明英富海生物科技有限公司 | A kind of tea seed processes the fan assembly of hulling device |
-
2014
- 2014-03-28 CN CN201420146413.6U patent/CN203776093U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107321615A (en) * | 2017-08-15 | 2017-11-07 | 合肥明英富海生物科技有限公司 | A kind of tea seed processes the fan assembly of hulling device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140820 Termination date: 20170328 |