CN203772948U - Energy-saving lamp and LED lamp electronic ballast test labeler - Google Patents
Energy-saving lamp and LED lamp electronic ballast test labeler Download PDFInfo
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- CN203772948U CN203772948U CN201420155597.2U CN201420155597U CN203772948U CN 203772948 U CN203772948 U CN 203772948U CN 201420155597 U CN201420155597 U CN 201420155597U CN 203772948 U CN203772948 U CN 203772948U
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- jigsaw
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses an energy-saving lamp and LED lamp electronic ballast test labeler. The labeler comprises a Y-axis slide table, an X-axis slide table, a jigsaw positioning fixture assembly, a label system and a test needle plate assembly. The probe on the test needle plate assembly and the welding point of a corresponding electronic ballast are connected for test operation, one side of the test needle plate assembly is provided with the label system, and the label head of the label system is controlled by a label elevating mechanism in terms of a Z-axis direction and absorbs a label and attaches the label to a problematic jigsaw during the test operation for marking under the cooperation of the Y-axis slide table and the X-axis slide table. The labeler provided by the utility model is suitable for measurement and marking of such technical parameters as power, power factors and the like of the electronic ballasts of various LED lamps and energy-saving lamps, is a full-automatic test system and label system integrally designed test label device, improves the measurement accuracy and the production efficiency, and also has the advantages of safety, reliability, firm marking, clearness and the like.
Description
Technical field
The utility model discloses a kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine, divide and belong to electric ballast test labeling device manufacturing technology field by International Patent Classification (IPC) (IPC), especially relate to the power of various LED lamps, energy-saving lamp electronic ballast, the measurement of the technical parameters such as power factor and mark are the test labeling devices of a kind of full-automatic test system and labeling system integrated design.
Background technology
Constantly grope and develop through vicennial nearly, China's electricity-saving lamp product oneself through making great progress and improving, because of advantages such as the energy-conserving and environment-protective life-span are long, cheap, oneself replaces incandescent lamp fluorescent light and becomes the main flow in market electricity-saving lamp gradually.Meanwhile, LED lamp is as a kind of green light source product of novel energy-saving environment-friendly, and with it, than the advantage such as electricity-saving lamp is more energy-conservation, oneself becomes the trend of market future development.
But, no matter be electricity-saving lamp or LED lamp, be directly connected to the quality of product as the quality of the electric ballast (LED electric ballast also can be described as driving power) of its core component, to the various technical parameters that can reflect its quality, as the equipment of power, the contour efficiency measurement of power factor and mark, oneself is through becoming the standard configuration equipment on production line.
The scheme that domestic existing LED lamp or electricity-saving lamp manufacturing enterprise adopt the measurement of electric ballast is Simple hand dynamic formula or semi-automatic measuring, then manually defective products is marked, and it has following shortcoming:
1. because of reasons such as artificial fatigues, often the quality of measurement products is made to false judgment;
2. workman's working strength is very high, but inefficiency;
3. measuring is the operation of band forceful electric power, and is attended by high light, and operator's personal safety does not ensure;
4. the product scope that equipment adapts to is narrower, product pole switching inconvenience;
5. mark does not have robotization, and efficiency is low, and error rate is high;
6. mark adopts and manually labels or mark with oil pen, easily comes off or recognizes unclear.
Utility model content
For the deficiencies in the prior art, the utility model provides a kind of electricity-saving lamp and LED lamp electronic ballast safe and reliable, that detection efficiency is high to test labelling machine.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine, comprise Y-axis slide unit, X-axis slide unit, jigsaw localization tool assembly, labeling system and test needle plate assembly, tested electric ballast jigsaw is arranged on the jigsaw localization tool assembly being connected with Y-axis slide unit and can moves along Y direction, test needle plate assembly is arranged on X-axis slide unit and can be moved along X-direction by Z-axis lifting mechanism, probe on this test needle plate assembly and the solder joint of corresponding electric ballast connect to carry out test jobs, be provided with labeling system in test needle plate assembly one side, the labeling head of this labeling system draw by labeling elevating mechanism control Z-direction and under the cooperation of X-axis slide unit and Y-axis slide unit label be attached to test jobs in problematic jigsaw place mark.
Further, described tested electric ballast jigsaw is by stationary positioned post supporting and location, and this stationary positioned column top is provided with pilot hole, and this pilot hole coordinates and surveys initial point position to inserting to form pin with the initial point on test needle plate assembly.
Further, described tested electric ballast jigsaw is by stationary positioned post and activity orientation post location, and with support column support clamping on base plate, base plate is arranged on Y axle slide unit and moves forward and backward and make base plate move to initial point position from clamping position under it drives, and while test needle plate assembly is fixed on X-axis slide unit and under it drives, moves left and right to complete in turn the measurement of all electric ballasts on jigsaw.
Further, described activity orientation post and support column bottom is magnetic texure, and can be firm be adsorbed on forms omnipotent jigsaw supplemental support on base plate.
Further, described Z-axis lifting mechanism is Z axis lift cylinder, and labeling elevating mechanism is labeling head lift cylinder, and the test needle plate assembly interlock of this Z axis lift cylinder, labeling head lift cylinder and integrated probe also can be driven and be moved left and right by X axle slide unit.
Further, described labeling system comprises the unreeling shaft, the first pressure roller, label peeling cutter, the second pressure roller and the Scroll that are arranged on fixed head, and label band is successively by unreeling shaft, the first pressure roller, label peeling cutter, the second pressure roller and Scroll.
A kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine also comprise testing tool and touch-screen, this testing tool and touch-screen connect with test needle plate assembly by electric-control system, wherein the solder joint of the probe on test needle plate assembly and tested electric ballast is connected, energising after a period of stabilisation, touches the test parameter of each ballast resistor of screen display.
The utility model is applicable to various LED lamps, the power of energy-saving lamp electronic ballast, and the measurement of the technical parameters such as power factor and mark, be the test labeling device of a kind of full-automatic test system and labeling system integrated design.The proposition of the utility model novelty a kind of measurement judge robotization and the automation integrated solution of mark, the accuracy of measuring is improved greatly, increased exponentially production efficiency simultaneously, labor strength has ensured again personal safety when reduction, firm with tense marker, attractive in appearance, clear.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Fig. 2 is the utility model overall schematic.
Embodiment
Below in conjunction with accompanying drawing, the utility model is described in further detail:
Embodiment: refer to Fig. 1, a kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine, comprise Y-axis slide unit 2, X-axis slide unit 1, tested electric ballast jigsaw 5 (having some tested electric ballasts on it), by stationary positioned post 9, activity orientation post 11, support column 8, the jigsaw localization tool assembly that base plate 6 forms and test needle plate assembly 7, tested electric ballast jigsaw is arranged on Y-axis slide unit 2 and can moves along Y direction, test needle plate assembly 7 is arranged on X-axis slide unit 1 and can be moved along X-direction by Z-axis lifting mechanism 3, probe on this test needle plate assembly 7 and the solder joint of corresponding electric ballast connect to carry out test jobs, be provided with labeling system 4 in test needle plate assembly 7 one sides, the labeling head 42 of this labeling system control Z-direction by labeling elevating mechanism 41 and under the cooperation of X-axis slide unit 1 and Y-axis slide unit 2, draw label be attached to test jobs in problematic jigsaw place mark.Tested electric ballast jigsaw in the utility model is by stationary positioned post 9 supporting and locations, and these stationary positioned post 9 tops are provided with pilot hole, and this pilot hole coordinates and surveys initial point position to inserting to form pin 10 with the initial point on test needle plate assembly 7.Tested electric ballast jigsaw is located by stationary positioned post 9 and activity orientation post 11, and supports clamping on base plate 6 with multiple support columns 8, and base plate 6 is arranged on Y axle slide unit 2 and moves forward and backward and make base plate move to initial point position from clamping position under it drives.Activity orientation post 11 in the utility model and support column 8 bottoms are magnetic texure, and can be firm be adsorbed on forms omnipotent jigsaw supplemental support on base plate.Z-axis lifting mechanism 3 of the present utility model is Z axis lift cylinder, and labeling elevating mechanism 41 is labeling head lift cylinder, and test needle plate assembly 7 interlocks of this Z axis lift cylinder, labeling head lift cylinder and integrated probe also can be driven and be moved left and right by X axle slide unit 1.
As shown in Figures 1 and 2, labeling system 4 of the present utility model is except labeling head lift cylinder, labeling head, also comprise the unreeling shaft 43, the first pressure roller 44, label peeling cutter 45, the second pressure roller 46 and the Scroll 47 that are arranged on fixed head, label band is successively by unreeling shaft, the first pressure roller, label peeling cutter, the second pressure roller and Scroll.
A kind of electricity-saving lamp and LED lamp electronic ballast test labelling machine also comprise testing tool 101 and touch-screen 102, this testing tool and touch-screen connect with test needle plate assembly 7 by electric-control system 103, wherein the solder joint of the probe on test needle plate assembly 7 and tested electric ballast is connected, energising after a period of stabilisation, touches the test parameter of each ballast resistor of screen display.
The utility model equipment is mainly solved by the following technical programs:
Tested electric ballast jigsaw 5 is located by stationary positioned post 9 and activity orientation post 11, and support clamping on base plate 6 with support column 8, base plate moves forward and backward and makes base plate move to initial point position from clamping position under the drive of Y axle slide unit 2, and the needle plate assembly of integrated probe and Z axle lift cylinder and the interlock of labeling head lift cylinder also can be driven and be moved left and right by X axle slide unit 1.When system works, Z axle lift cylinder presses down, probe on test needle plate assembly 7 and the solder joint of tested electric ballast are connected, energising after a period of stabilisation, the technical parameters such as the power power factor of each ballast resistor of touch screen display, then test needle plate assembly 7 X-direction under the drive of X axle slide unit 1 moves to next measuring position and measures, so repeatedly, until complete measurement and the reference record of all electric ballasts on jigsaw.Tested electric ballast jigsaw 5 in Fig. 1 or Fig. 2 system, for containing the jigsaw of 18 electric ballasts, i.e. 18 jigsaw, can survey 6 spellings at every turn simultaneously, measure the measurement that can complete whole plate for 3 times, in this system, as required, jigsaw can change to 12 spellings, 21 spell, the jigsaw of 24 spellings etc. different size different size, each simultaneously-measured quantity also can change to the different quantity such as 9 by 6, if the parameter of some jigsaw is not in the parameter area of setting, system can automatically be recorded the numbering of this jigsaw and show on touch-screen, after whole jigsaw measurement completes, labeling head 42 can be drawn label { in this system to label peeling cutter 45 places automatically, as required, also can on label, typewrite) be attached to problematic jigsaw place mark, be beneficial to and reprocess.
The solution that this equipment provides, novel part is:
1. in function, break through craftization or the semi-automation of existing measuring equipment, by integrated to Automatic survey and labeling robotization, realized the full-automation of measurement and mark first;
2. measuring system and labeling system integrated design, the movement of measuring system and the movement of labeling system share a system (as above schematic diagram 2);
3. activity orientation post and the design of support column carrying magnetic, can be firm be adsorbed on base plate, makes jigsaw supplemental support omnipotent like this, measures the jigsaw elbow of different size, only need mobile activity orientation post and support column to suitable position, do not need to change whole tool as existing scheme;
4. needle plate uses special initial point to pin 10 to initial point, only needs mobile initial point can inject in the hole of stationary positioned post the termination of pin when use.Do not need to have or not alignment by the solder joint of human eye range estimation probe and jigsaw as existing scheme.Efficiency and accuracy to initial point are improved greatly;
5. the measurement of the utility model system and mark are to carry out in band translucent sheet protective zone, and operator can not touch forceful electric power and high light.
Above record, only, for utilizing the embodiment of this origination techniques content, modification, variation that any those skilled in the art use this creation to do, all belong to the scope of the claims that this creation is advocated, and be not limited to those disclosed embodiments.
Claims (7)
1. an electricity-saving lamp and LED lamp electronic ballast test labelling machine, it is characterized in that: comprise Y-axis slide unit, X-axis slide unit, jigsaw localization tool assembly, labeling system and test needle plate assembly, tested electric ballast jigsaw is arranged on the jigsaw localization tool assembly being connected with Y-axis slide unit and can moves along Y direction, test needle plate assembly is arranged on X-axis slide unit and can be moved along X-direction by Z-axis lifting mechanism, probe on this test needle plate assembly and the solder joint of corresponding electric ballast connect to carry out test jobs, be provided with labeling system in test needle plate assembly one side, the labeling head of this labeling system draw by labeling elevating mechanism control Z-direction and under the cooperation of X-axis slide unit and Y-axis slide unit label be attached to test jobs in problematic jigsaw place mark.
2. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine, it is characterized in that: described tested electric ballast jigsaw is by stationary positioned post supporting and location, this stationary positioned column top is provided with pilot hole, and this pilot hole coordinates and surveys initial point position to inserting to form pin with the initial point on test needle plate assembly.
3. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine, it is characterized in that: described tested electric ballast jigsaw is by stationary positioned post and activity orientation post location, and with support column support clamping on base plate, base plate is arranged on Y axle slide unit and moves forward and backward and make base plate move to initial point position from clamping position under it drives, and while test needle plate assembly is fixed on X-axis slide unit and under it drives, moves left and right to complete in turn the measurement of all electric ballasts on jigsaw.
4. according to the electricity-saving lamp described in claim 2 or 3 and LED lamp electronic ballast test labelling machine, it is characterized in that: described activity orientation post and support column bottom are magnetic texure, can be firm be adsorbed on forms omnipotent jigsaw supplemental support on base plate.
5. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine, it is characterized in that: described Z-axis lifting mechanism is Z axis lift cylinder, labeling elevating mechanism is labeling head lift cylinder, and the test needle plate assembly interlock of this Z axis lift cylinder, labeling head lift cylinder and integrated probe also can be driven and be moved left and right by X axle slide unit.
6. electricity-saving lamp according to claim 1 and LED lamp electronic ballast test labelling machine, it is characterized in that: described labeling system comprises the unreeling shaft, the first pressure roller, label peeling cutter, the second pressure roller and the Scroll that are arranged on fixed head, label band is successively by unreeling shaft, the first pressure roller, label peeling cutter, the second pressure roller and Scroll.
7. according to the electricity-saving lamp described in claim 1 or 2 or 3 or 5 or 6 and LED lamp electronic ballast test labelling machine, it is characterized in that: also comprise testing tool and touch-screen, this testing tool and touch-screen connect with test needle plate assembly by electric-control system, wherein the solder joint of the probe on test needle plate assembly and tested electric ballast is connected, energising after a period of stabilisation, touches the test parameter of each ballast resistor of screen display.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420155597.2U CN203772948U (en) | 2014-04-02 | 2014-04-02 | Energy-saving lamp and LED lamp electronic ballast test labeler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420155597.2U CN203772948U (en) | 2014-04-02 | 2014-04-02 | Energy-saving lamp and LED lamp electronic ballast test labeler |
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| Publication Number | Publication Date |
|---|---|
| CN203772948U true CN203772948U (en) | 2014-08-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420155597.2U Expired - Fee Related CN203772948U (en) | 2014-04-02 | 2014-04-02 | Energy-saving lamp and LED lamp electronic ballast test labeler |
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| Country | Link |
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| CN (1) | CN203772948U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103869153A (en) * | 2014-04-02 | 2014-06-18 | 厦门先机光电设备有限公司 | Electronic ballast test labeling machine for energy-saving lamps and LED lamps |
| CN105173624A (en) * | 2015-09-14 | 2015-12-23 | 歌尔声学股份有限公司 | Stock bin bottom charging and discharging device and method thereof |
| CN116819385A (en) * | 2023-08-31 | 2023-09-29 | 山西星心半导体科技有限公司 | Integrated circuit LED lamp bead encapsulation detection device |
-
2014
- 2014-04-02 CN CN201420155597.2U patent/CN203772948U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103869153A (en) * | 2014-04-02 | 2014-06-18 | 厦门先机光电设备有限公司 | Electronic ballast test labeling machine for energy-saving lamps and LED lamps |
| CN103869153B (en) * | 2014-04-02 | 2017-02-08 | 厦门先机光电设备有限公司 | Electronic ballast test labeling machine for energy-saving lamps and LED lamps |
| CN105173624A (en) * | 2015-09-14 | 2015-12-23 | 歌尔声学股份有限公司 | Stock bin bottom charging and discharging device and method thereof |
| CN116819385A (en) * | 2023-08-31 | 2023-09-29 | 山西星心半导体科技有限公司 | Integrated circuit LED lamp bead encapsulation detection device |
| CN116819385B (en) * | 2023-08-31 | 2023-12-01 | 山西星心半导体科技有限公司 | Integrated circuit LED lamp bead encapsulation detection device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140813 Termination date: 20160402 |