CN203759490U - Grinding data acquisition system - Google Patents
Grinding data acquisition system Download PDFInfo
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- CN203759490U CN203759490U CN201420085141.3U CN201420085141U CN203759490U CN 203759490 U CN203759490 U CN 203759490U CN 201420085141 U CN201420085141 U CN 201420085141U CN 203759490 U CN203759490 U CN 203759490U
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- grinding
- switch
- machine
- server
- data management
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- 238000000227 grinding Methods 0.000 title claims abstract description 168
- 238000013523 data management Methods 0.000 claims abstract description 58
- 238000005096 rolling process Methods 0.000 claims description 37
- 238000000034 method Methods 0.000 claims description 19
- 238000005304 joining Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 239000013307 optical fiber Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000003993 interaction Effects 0.000 description 3
- 238000003801 milling Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Grinding Of Cylindrical And Plane Surfaces (AREA)
Abstract
The utility model provides a grinding data acquisition system comprising a grinding roll chamber and a center machine room. The grinding roll chamber comprises a first exchange device, at least one grinding machine, a second exchange device and at least one production data management client end, wherein the first exchange device is connected with the at least one grinding machine, and the second exchange device is connected with the at least one production data management client end. The center machine room comprises a third exchange device and a grinding data acquisition server, wherein one end of the grinding data acquisition server is connected with the third exchange device, the other end of the grinding data acquisition server is connected with the first exchange device, the third exchange device is connected with the second exchange device, the at least one grinding machine is used for sending generated grinding data to the grinding dada acquisition server, and the grinding dada acquisition server is used for sending received grinding data to the at least one production data management client end. According to the grinding data acquisition system, the grinding machine is placed in a production network, automatic acquisition of grinding data is realized, and work efficiency is effectively improved.
Description
Technical field
The utility model relates to hot-continuous-rolling strip steel production field, more specifically, relates to a kind of system of the roll dressing automatic data collection for hot continuous rolling.
Background technology
In the prior art, numerically control grinder between grinding roller fails to be connected to production network, the roll that production is rolled off the production line (for example, working roll and backing roll) enter between grinding roller after, grinding roller operating personnel need to carry out grinding and maintenance to the roll rolling off the production line, and the temperature of breaker roll, hardness, surface condition detect.After grinding, grinding roller operating personnel (for example need use movable storage device, USB flash disk) (for example from numerically control grinder, copy out grinding data, the text of txt form), then go to central machine room utilize movable storage device by the grinding data Replica copying out in Product Data Management client, Product Data Management client obtains will automatically grinding data being written in Product Data Management server and being stored after grinding data.
In practical operation, independent one by one roll pairing must be used, therefore before roll change, need to join roller operation.At the scene before roll change, grinding roller operating personnel need go to central machine room and in Product Data Management client, join roller operation, after joining roller, notify finish rolling operating personnel to carry out at the scene roll change, finish rolling operating personnel pack the roller equipment after grinding after milling train into, and grinding roller operating personnel go to again central machine room and in Product Data Management client, carry out machine operation and roll under roll and operate the computer.
Due to lowly having caused in process of production of automaticity, grinding roller operating personnel frequently hurry back and forth between grinding roller and central machine room, have not only increased site operation personnel's labour intensity, and have increased cost of human resources.
Utility model content
The purpose of this utility model is to provide a kind of roll dressing automatic data acquisition system for hot continuous rolling to liberate the productive forces, and improves the gentle work efficiency of Automated water.
To achieve these goals, the utility model provides a kind of grinding data acquisition system (DAS) on the one hand, described system comprises: between grinding roller and central machine room, it is characterized in that, between grinding roller, comprise the first switch, at least one grinding machine, the second switch and at least one Product Data Management client, wherein, the first switch is connected with at least one grinding machine, the second switch is connected with at least one Product Data Management client, central machine room comprises the 3rd switch and grinding data acquisition server, wherein, one end of grinding data acquisition server is connected with the 3rd switch, the first switch between the other end of grinding data acquisition server and grinding roller is connected, and the second switch between the 3rd switch and grinding roller is connected, wherein, described at least one grinding machine sends to grinding data acquisition server by the grinding data of generation via the first switch, grinding data acquisition server sends at least one Product Data Management client by the grinding data of reception via the 3rd switch and the second switch.
Alternatively, central machine room also comprises Product Data Management server, wherein, Product Data Management server is connected with the 3rd switch, wherein, Product Data Management server is connected with described at least one Product Data Management client with the second switch via the 3rd switch, to store the machine information on roller information and roll of joining producing in described at least one Product Data Management client from the grinding data of described at least one Product Data Management client and according to roll data and described grinding data.
Alternatively, central machine room also comprises process machine server, wherein, process machine server is connected with the 3rd switch, wherein, process machine server is connected with described Product Data Management server via the 3rd switch, and receives machine information roll from described Product Data Management server.
Alternatively, described system also comprises finish rolling operation room, wherein, finish rolling operation room comprises the 4th switch, finish rolling man-machine interface server and at least one finish rolling man-machine interface client, wherein, one end of the 4th switch is connected with the process machine server in central machine room, the other end is connected with described at least one finish rolling man-machine interface client with finish rolling man-machine interface server, wherein, the 4th switch calculates according to machine information roll the technological parameter producing and sends to finish rolling man-machine interface server what receive from process machine server, and the technological parameter receiving from finish rolling man-machine interface server is sent at least one finish rolling man-machine interface client by the 4th switch.
The beneficial effects of the utility model are:
The utility model is linked into grinding machine to produce in network, has realized the automatic collection of grinding data, has effectively improved robotization control, has reduced site operation personnel's labour intensity, has improved operating efficiency.
Brief description of the drawings
By below in conjunction with accompanying drawing, embodiment being described in detail, above and other object of the present utility model and feature will become apparent, wherein:
Fig. 1 is the block diagram illustrating according to the structure of the grinding data acquisition system (DAS) of the first embodiment of the present utility model;
Fig. 2 is the block diagram illustrating according to the structure of the grinding data acquisition system (DAS) of the second embodiment of the present utility model.
Embodiment
Provide with reference to the following description of accompanying drawing to help the complete understanding to the embodiment of the present utility model being limited by claim and equivalent thereof.Comprise that various specific detail understand helping, but that these details are only considered to be is exemplary.Therefore, those of ordinary skill in the art will recognize in the situation that not departing from scope and spirit of the present utility model, can make various changes and modifications embodiment described herein.In addition, for clarity and brevity, omit the description to known function and structure.
Fig. 1 is the block diagram illustrating according to the structure of the grinding data acquisition system (DAS) of the first embodiment of the present utility model.
As shown in Figure 1, comprise between grinding roller 1 and central machine room 2 according to the grinding data acquisition system (DAS) of the first embodiment of the present utility model.
Between grinding roller, 1 comprises the first switch 101, at least one grinding machine 102, the second switch 103 and at least one Product Data Management client 104, wherein, the first switch 101 is connected with at least one grinding machine 102, and the second switch 103 is connected with at least one Product Data Management client 104.
Central machine room 2 comprises the 3rd switch 105 and grinding data acquisition server 106, wherein, one end of grinding data acquisition server 106 is connected with the 3rd switch 105, the first switch 101 between the other end of grinding data acquisition server 106 and grinding roller in 1 is connected, and between the 3rd switch 105 and grinding roller, the second switch 103 in 1 is connected.
At least one grinding machine 102 sends to grinding data acquisition server 106 by the grinding data of generation via the first switch 101.For example, at least one grinding machine 102 can be by twisted pair line connection to the first switch 101.
Specifically, the first switch 101 between grinding roller in 1 carries out physical connection with at least one grinding machine 102 respectively, separate between each grinding machine, because the first switch 101 also arrives grinding data acquisition server 106 by optical fiber and twisted pair line connection, therefore between at least one grinding machine 102 and grinding data acquisition server 106, form at least one independently network by the first switch 101.After grinding roller each time, grinding machine (for example can produce grinding data, thickness, the convexity etc. of grinding), grinding data automatically produce after hours and (are for example read at a certain time interval by grinding data acquisition server 106 at grinding machine, 1 minute, interval), then grinding data are stored in this locality by grinding data acquisition server 106.
Grinding data acquisition server 106 sends at least one Product Data Management client 104 by the grinding data of reception via the 3rd switch 105 and the second switch 103.For example, at least one Product Data Management client 104 can be connected to the 3rd switch 105 by optical fiber to the second switch 103, the second switches 103 by twisted pair line connection.
For example, grinding data acquisition server 106 can comprise the first network interface card and the second network interface card, the first network interface card by optical fiber and twisted pair line connection to the first switch 101, the second network interface cards by twisted pair line connection to the three switches 105.Grinding data acquisition server 106 is linked into and produces in network via the 3rd switch 105 and the second switch 103, makes the grinding data that at least one grinding machine 102 produces to carry out data interaction with other servers or the client of producing in network.
Adopt the grinding data acquisition system (DAS) of the first embodiment of the present utility model that grinding machine is linked into and is produced in network, realize the automatic collection of grinding data, grinding roller operating personnel can be between grinding roller directly read the grinding data of storage in the grinding data acquisition server 106 in central machine room 2 at least one Product Data Management client 104 in 1, effectively improve robotization control, the labour intensity that has reduced site operation personnel, has improved operating efficiency.
Fig. 2 is the block diagram illustrating according to the structure of the grinding data acquisition system (DAS) of the second embodiment of the present utility model.
As shown in Figure 2, according to the grinding data acquisition system (DAS) of the second embodiment of the present utility model comprise between grinding roller 1, central machine room 2 and finish rolling operation room 3.
Between grinding roller, 1 comprises the first switch 201, at least one grinding machine 202, the second switch 203, at least one Product Data Management client 204, wherein, the first switch 201 is connected with at least one grinding machine 202, and the second switch 203 is connected with at least one Product Data Management client 204.
Central machine room 2 comprises the 3rd switch 205, grinding data acquisition server 206, Product Data Management server 207 and process machine server 208, wherein, one end of grinding data acquisition server 206 is connected with the 3rd switch 205, the first switch 201 between the other end of grinding data acquisition server 206 and grinding roller in 1 is connected, and the second switch 203 between the 3rd switch 205 and grinding roller in 1 is connected, Product Data Management server 207 is connected with the 3rd switch 205, and process machine server 208 is connected with the 3rd switch 205.
Finish rolling operation room 3 comprises the 4th switch 209, finish rolling man-machine interface (HMI) server 210 and at least one finish rolling man-machine interface (HMI) client 211, wherein, one end of the 4th switch 209 is connected with the process machine server 208 in central machine room 2, and the other end is connected with at least one finish rolling man-machine interface (HMI) client 211 with finish rolling man-machine interface (HMI) server 210.
At least one grinding machine 202 sends to grinding data acquisition server 206 by the grinding data of generation via the first switch 201.For example, at least one grinding machine 202 can be by twisted pair line connection to the first switch 201.
Specifically, the first switch 201 between grinding roller in 1 carries out physical connection with at least one grinding machine 202 respectively, separate between each grinding machine, because the first switch 201 also arrives grinding data acquisition server 206 by optical fiber and twisted pair line connection, therefore between at least one grinding machine 202 and grinding data acquisition server 206, form at least one independently network by the first switch 201.After grinding roller each time, grinding machine (for example can produce grinding data, roller footpath, roll crown etc. after thickness, the roll dressing of grinding), grinding data automatically produce after hours and (are for example read at a certain time interval by grinding data acquisition server 206 at grinding machine, 1 minute, interval), then grinding data are stored in this locality by grinding data acquisition server 206.
Grinding data acquisition server 206 sends at least one Product Data Management client 204 by the grinding data of reception via the 3rd switch 205 and the second switch 203.For example, at least one Product Data Management client 204 can be connected to the 3rd switch 205 by optical fiber to the second switch 203, the second switches 203 by twisted pair line connection.
For example, grinding data acquisition server 206 can comprise the first network interface card and the second network interface card, the first network interface card by optical fiber and twisted pair line connection to the first switch 201, the second network interface cards by twisted pair line connection to the three switches 205.Grinding data acquisition server 206 is linked into and produces in network via the 3rd switch 205 and the second switch 203, makes the grinding data that at least one grinding machine 202 produces to carry out data interaction with other servers or the client of producing in network.
The second switch 203 between grinding roller in 1 is connected respectively to the 3rd switch 205 at least one Product Data Management client 204 and central machine room 2, make between grinding roller at least one Product Data Management client 204 in 1 can with central machine room 2 in Product Data Management server 207 carry out data interaction.
Product Data Management server 207 is connected with at least one Product Data Management client 204 with the second switch 203 via the 3rd switch 205, with the grinding data that receive from least one Product Data Management client 204 of storage, and produce at least one Product Data Management client 204 according to roll data and grinding data join machine information on roller information and roll.At least one Product Data Management client 204 receives after grinding data, and grinding data are stored in the Product Data Management server 207 in central machine room 2.Due in practical operation, independent one by one roll pairing must be used, therefore before roll change, grinding roller operating personnel need be between grinding roller join roller operation in Product Data Management client 204 in 1, for example, join roller according to the roll data of the grinding data of the every roll receiving and every roll pre-entering (: the roller of roll number, roller footpath, material etc.), find two rolls that material, diameter, roll forming etc. match as one group.For example, be stored in Product Data Management server 207 joining roller information information such as (, on the roller of roll number, roller footpath, material, this group roll) shelf numbers of machine of joining producing in roller operation.
Wait joining after roller operated, finish rolling operating personnel need carry out on-the-spot roll change, in roll change process, the one group of roll having prepared are carried out to roller replacing operation together, and roller replacing operation comprises under roll that machine operation and roll are operated the computer.(be exactly the old working roll that rolls off the production line of milling train or all information of backing roll by machine information under the roll producing in roller replacing operation, for example, the information such as the roller of roll number, roller footpath, material) and roll on machine information (be exactly all information that pack working roll or the backing roll of milling train into, for example, the information such as the roller of roll number, roller footpath, material) be all stored in Product Data Management server 207.
Process machine server 208 is connected with Product Data Management server 207 via the 3rd switch 205, and receives machine information roll from Product Data Management server 207.
In addition, process machine server 208 is connected with the 4th switch 209, and the 4th switch 209 calculates according to machine information roll the technological parameter producing and sends to finish rolling man-machine interface (HMI) server 210 what receive from process machine server 208.
Alternatively, process machine server 208 receives roll after machine information from Product Data Management server 207, carry out model calculating and setting according to machine information on roll, (for example produce technological parameter, roll gap, draught pressure and mill speed etc.) send to finish rolling man-machine interface (HMI) server 210 via the 4th switch 209, to ensure the smooth production with steel.
The technological parameter receiving from finish rolling man-machine interface (HMI) server 210 is sent at least one finish rolling man-machine interface (HMI) client 211 by the 4th switch 209.Alternatively, at least one finish rolling man-machine interface (HMI) client 211 shows the technological parameter receiving in real time, monitors in real time and adjusts for finish rolling operating personnel.
Adopt the grinding data acquisition system (DAS) of the second embodiment of the present utility model that grinding machine is linked into and is produced in network, realize the automatic collection of grinding data, grinding roller operating personnel can be between grinding roller directly read the grinding data of storage in the grinding data acquisition server 206 in central machine room 2 at least one Product Data Management client 204 in 1, have effectively improved the degree of robotization control.And in the time joining roller and roller replacing operation, grinding roller operating personnel can be directly produce in the Product Data Management client in 1 and join under roller information, roll machine information on machine information and roll between grinding roller, the labour intensity that has reduced site operation personnel, has improved operating efficiency.
Although specifically shown with reference to its exemplary embodiment and described the utility model, but it should be appreciated by those skilled in the art, in the case of not departing from the spirit and scope of the present utility model that claim limits, can carry out the various changes in form and details to it.
Claims (4)
1. a grinding data acquisition system (DAS), described system comprises: between grinding roller and central machine room,
It is characterized in that, between grinding roller, comprise the first switch, at least one grinding machine, the second switch and at least one Product Data Management client, wherein, the first switch is connected with at least one grinding machine, the second switch is connected with at least one Product Data Management client
Central machine room comprises the 3rd switch and grinding data acquisition server, wherein, one end of grinding data acquisition server is connected with the 3rd switch, the first switch between the other end of grinding data acquisition server and grinding roller is connected, and the second switch between the 3rd switch and grinding roller is connected
Wherein, described at least one grinding machine sends to grinding data acquisition server by the grinding data of generation via the first switch, and grinding data acquisition server sends at least one Product Data Management client by the grinding data of reception via the 3rd switch and the second switch.
2. the system as claimed in claim 1, is characterized in that, central machine room also comprises Product Data Management server, and wherein, Product Data Management server is connected with the 3rd switch,
Wherein, Product Data Management server is connected with described at least one Product Data Management client with the second switch via the 3rd switch, to store the machine information on roller information and roll of joining producing in described at least one Product Data Management client from the grinding data of described at least one Product Data Management client and according to roll data and described grinding data.
3. system as claimed in claim 2, is characterized in that, central machine room also comprises process machine server, and wherein, process machine server is connected with the 3rd switch,
Wherein, process machine server is connected with described Product Data Management server via the 3rd switch, and receives machine information roll from described Product Data Management server.
4. system as claimed in claim 3, is characterized in that, described system also comprises finish rolling operation room, and wherein, finish rolling operation room comprises the 4th switch, finish rolling man-machine interface server and at least one finish rolling man-machine interface client,
Wherein, one end of the 4th switch is connected with the process machine server in central machine room, and the other end is connected with described at least one finish rolling man-machine interface client with finish rolling man-machine interface server,
Wherein, the 4th switch calculates according to machine information roll the technological parameter producing and sends to finish rolling man-machine interface server what receive from process machine server, and the technological parameter that the 4th switch will receive from finish rolling man-machine interface server send at least one finish rolling man-machine interface client.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420085141.3U CN203759490U (en) | 2014-02-26 | 2014-02-26 | Grinding data acquisition system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420085141.3U CN203759490U (en) | 2014-02-26 | 2014-02-26 | Grinding data acquisition system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203759490U true CN203759490U (en) | 2014-08-06 |
Family
ID=51254744
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420085141.3U Expired - Lifetime CN203759490U (en) | 2014-02-26 | 2014-02-26 | Grinding data acquisition system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203759490U (en) |
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2014
- 2014-02-26 CN CN201420085141.3U patent/CN203759490U/en not_active Expired - Lifetime
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140806 |
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| CX01 | Expiry of patent term |