CN203745310U - Pressure resistance test system for automobile air cylinder - Google Patents
Pressure resistance test system for automobile air cylinder Download PDFInfo
- Publication number
- CN203745310U CN203745310U CN201420124894.0U CN201420124894U CN203745310U CN 203745310 U CN203745310 U CN 203745310U CN 201420124894 U CN201420124894 U CN 201420124894U CN 203745310 U CN203745310 U CN 203745310U
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- China
- Prior art keywords
- pressure
- valve
- air cylinder
- supercharge pump
- automobile air
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- Expired - Fee Related
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Abstract
The utility model discloses a pressure resistance test system for an automobile air cylinder. The pressure resistance test system comprises a water tank (1), a pressurization pump (7) and a control system (12), wherein an electromagnetic reversing valve (8), a safety valve (9) and a pressure adjustment valve (10) are arranged between the pressurization pump (7) and the control system (12) in sequence; a filter (11) is also arranged between the pressure adjustment valve (10) and the control system (12); the pressurization pump (7) is also provided with a manual pressurization handle (70); the control system (12) mainly comprises a control valve (120) and a throttling valve (121); the control valve (120) is connected with a pressure sensor (6). The pressure resistance test system disclosed by the utility model can realize automatic pressurization on the pressurization pump through the control system in the aspect of control and also realizes manual pressurization on the pressurization pump through the manual pressurization handle; the two control modes are independent and can be flexibly applied in an actual use occasion.
Description
Technical field
The utility model relates to a kind of resistance to pressure pilot system, relates in particular to a kind of automobile air cylinder resistance to pressure pilot system.
Background technology
Air drum is the gaseous tension device in brake system of car, be used for the pressure gas of stored air compressor output, according to QC/T 200-1995 " car pneumatic brake air drum technical conditions " requirement, automobile air cylinder must carry out withstand voltage and air-tight test, this just requires air drum manufacturer to test air drum, to guarantee the air drum safety of manufacturer production.In prior art, in order to test air drum is convenient, common practice is that producer utilizes factory's compressed air to carry out gas pressure test.Because the pressure of air drum withstand voltage test is higher than design pressure, and can there are some defects unavoidably with welding gap in the material of air drum, therefore, adopt gas pressure test method just can not detect very accurately these defects, add in withstand voltage test process, there is to leak the even possibility of cracking and can not get rid of completely in air drum, consider from security standpoint, with gas pressure test method be unsafe, once air drum breaks, will cause catastrophic explosion accident, therefore the withstand voltage test of pressure vessel should preferentially adopt hydro-test method, this is because for gas, liquid can be thought incompressible substantially, and while testing with hydraulic method, even if air drum breaks, can not cause catastrophic explosion accident yet.
Utility model content
The utility model for the foregoing reasons, has proposed a kind of employing water as test(ing) medium, air drum is carried out to the hydraulic test system of withstand voltage test.
In order to realize the purpose of this utility model, intend adopting following technology:
A kind of automobile air cylinder resistance to pressure pilot system, comprise water tank (1), supercharge pump (7) and control system (12), between described supercharge pump (7) and control system (12), be disposed with solenoid directional control valve (8), safety valve (9), pressure regulator valve (10), between described pressure regulator valve (10) and control system (12), be also provided with filtrator (11), described supercharge pump (7) is also provided with hand supercharging handle (70).
Further, described supercharge pump (7) is gas drive liquid supercharge pump.
Further, described control system (12) is mainly made up of operation valve (120) and throttling valve (121), and described operation valve (120) is connected with pressure transducer (6).
Further, between described water tank (1) and supercharge pump (7), be also provided with filtrator (2), high-pressure unloading valve (3) and retaining valve (4), filtrator (2) is arranged on the inlet pipeline between water tank (1) and pressure charging valve (7), and high-pressure unloading valve (3) is arranged on the water return pipeline between water tank and pressure charging valve (7).
Further, on described supercharge pump (7) water under high pressure output pipe, be also provided with high-pressure stop valve (5) and pressure transducer (6).
Further, described high-pressure stop valve (5) is needle-valve.
The advantage of technique scheme is:
1, the utility model can be realized Automatic-boosting to supercharge pump by control system on controlling, and also can carry out hand supercharging to supercharge pump by hand supercharging handle, two kinds of control modes, and separate, can flexible Application under actual use occasion.
2, the connecting line in the utility model is tracheae and sebific duct, tracheae and sebific duct length are unrestricted, can realize remote auto control, at utmost guarantee test operation personnel's safety, simultaneity factor gas circuit coupling part all adopts the pneumatic components and parts of SMC, can repeatedly dismantle.High-pressure section is prone to the high-pressure hose part of potential safety hazard most, and the high-pressure hose that all selection work pressure is 40MP guarantees safety test,
3, native system can produce the pressure within the scope of 25Mpa, therefore can expand practical withstand voltage to other pressure vessels in, in experiment as withstand voltage in brake piping, braking clamp etc., and in system, all stop valves are needle-valve, can ensure well system sealing.This system also can expand in sealing for pressure vessels test and go.
Brief description of the drawings
Fig. 1 is the utility model structural representation.
Embodiment
Below in conjunction with the drawings and the specific embodiments, the utility model is described further;
A kind of automobile air cylinder resistance to pressure pilot system, comprise water tank (1), supercharge pump (7) and control system (12), wherein, between supercharge pump (7) and control system (12), be disposed with solenoid directional control valve (8), safety valve (9), pressure regulator valve (10), between pressure regulator valve (10) and control system (12), be also provided with filtrator (11).
Described supercharge pump (7) is also provided with hand supercharging handle (70).
The course of work is: the pressurized air by control system (12) is after filtrator (11), by pressure regulator valve (10) voltage stabilizing to authorised pressure, pressure is read by tensimeter, pressurized air enters supercharge pump (7) through solenoid directional control valve (8), supercharge pump (7) is according to the magnitude relationship of air pressure, ratio output water under high pressure, exports to air drum test specimen through high-pressure stop valve (5).After test, the residual voltage in pressure piping is unloaded by high-pressure unloading valve (3).In addition,, owing to being also provided with safety valve (9) between supercharge pump (7) and control system (12), ensured that output pressure can not transfinite.By regulating driving gas pressure and flow, the output pressure of supercharge pump (7) can be realized accurate electrodeless output.
In the time of needs the utility model Automatic-boosting, continue to enter supercharge pump (7) by the operation valve (120) in control system (12) and throttling valve (121) with regard to controlled pressurized air processed, start Automatic continuous supercharging.Install pressure transducer (6) additional at supercharge pump (7) output terminal, be used for monitoring output pressure situation of change, and set upper limit alarm value on pressure transducer (6) simultaneously.Once pressure reaches upper limit alarm value, pressure switch (6) is just exported an actuating of relay, the operation valve shown in figure (120) action, and compressed air inlet port is closed, and supercharge pump (7) quits work, and pressure also just remains unchanged.
In the time of needs the utility model hand supercharging, can carry out hand supercharging to supercharge pump (7) by the hand supercharging handle (70) shown in figure, to reach manually operated mode.
The utility model can be realized Automatic-boosting to supercharge pump by control system on controlling, and also can carry out hand supercharging to supercharge pump by hand supercharging handle, two kinds of control modes, and separate, can flexible Application under actual use occasion.And native system can produce the pressure within the scope of 25Mpa, therefore can expand practical withstand voltage to other pressure vessels in, in experiment as withstand voltage in brake piping, braking clamp etc., and in system, all stop valves are needle-valve, can ensure well system sealing.
Claims (6)
1. an automobile air cylinder resistance to pressure pilot system, comprise water tank (1), supercharge pump (7) and control system (12), it is characterized in that: between described supercharge pump (7) and control system (12), be disposed with solenoid directional control valve (8), safety valve (9), pressure regulator valve (10), between described pressure regulator valve (10) and control system (12), be also provided with filtrator (11), described supercharge pump (7) is also provided with hand supercharging handle (70).
2. automobile air cylinder resistance to pressure pilot system according to claim 1, is characterized in that: described supercharge pump (7) is gas drive liquid supercharge pump.
3. automobile air cylinder resistance to pressure pilot system according to claim 1, is characterized in that: described control system (12) is mainly made up of operation valve (120) and throttling valve (121), and described operation valve (120) is connected with pressure transducer (6).
4. automobile air cylinder resistance to pressure pilot system according to claim 1, it is characterized in that: between described water tank (1) and supercharge pump (7), be also provided with filtrator (2), high-pressure unloading valve (3) and retaining valve (4), filtrator (2) is arranged on the inlet pipeline between water tank (1) and pressure charging valve (7), and high-pressure unloading valve (3) is arranged on the water return pipeline between water tank and pressure charging valve (7).
5. automobile air cylinder resistance to pressure pilot system according to claim 1, is characterized in that: on described supercharge pump (7) water under high pressure output pipe, be also provided with high-pressure stop valve (5) and pressure transducer (6).
6. automobile air cylinder resistance to pressure pilot system according to claim 5, is characterized in that: described high-pressure stop valve (5) is needle-valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420124894.0U CN203745310U (en) | 2014-03-19 | 2014-03-19 | Pressure resistance test system for automobile air cylinder |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201420124894.0U CN203745310U (en) | 2014-03-19 | 2014-03-19 | Pressure resistance test system for automobile air cylinder |
Publications (1)
Publication Number | Publication Date |
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CN203745310U true CN203745310U (en) | 2014-07-30 |
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CN201420124894.0U Expired - Fee Related CN203745310U (en) | 2014-03-19 | 2014-03-19 | Pressure resistance test system for automobile air cylinder |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104215513A (en) * | 2014-08-14 | 2014-12-17 | 合肥通用机械研究院 | High-pressure hydrogen embrittlement structure test device and test method |
CN104330312A (en) * | 2014-11-20 | 2015-02-04 | 西安摩尔石油工程实验室有限公司 | Detection testing device for hydrogen embrittlement resistance of materials |
CN114486541A (en) * | 2021-12-28 | 2022-05-13 | 中航天水飞机工业有限责任公司 | Pressure-resistant test and automatic inflation device for high-pressure gas cylinder |
-
2014
- 2014-03-19 CN CN201420124894.0U patent/CN203745310U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104215513A (en) * | 2014-08-14 | 2014-12-17 | 合肥通用机械研究院 | High-pressure hydrogen embrittlement structure test device and test method |
CN104330312A (en) * | 2014-11-20 | 2015-02-04 | 西安摩尔石油工程实验室有限公司 | Detection testing device for hydrogen embrittlement resistance of materials |
CN114486541A (en) * | 2021-12-28 | 2022-05-13 | 中航天水飞机工业有限责任公司 | Pressure-resistant test and automatic inflation device for high-pressure gas cylinder |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20190319 |
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CF01 | Termination of patent right due to non-payment of annual fee |