CN203745057U - Unit weight automatic regulating apparatus for on-line rock wool production - Google Patents
Unit weight automatic regulating apparatus for on-line rock wool production Download PDFInfo
- Publication number
- CN203745057U CN203745057U CN201420119964.3U CN201420119964U CN203745057U CN 203745057 U CN203745057 U CN 203745057U CN 201420119964 U CN201420119964 U CN 201420119964U CN 203745057 U CN203745057 U CN 203745057U
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- China
- Prior art keywords
- rock wool
- belt
- unit weight
- plc
- transmission shaft
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- Expired - Lifetime
Links
- 239000011490 mineral wool Substances 0.000 title claims abstract description 29
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 230000001105 regulatory effect Effects 0.000 title abstract description 4
- 230000005540 biological transmission Effects 0.000 claims abstract description 10
- 238000005303 weighing Methods 0.000 claims abstract description 8
- 229920000742 Cotton Polymers 0.000 description 7
- 239000004744 fabric Substances 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 239000000835 fiber Substances 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 229920002748 Basalt fiber Polymers 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000004590 computer program Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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- Control Of Conveyors (AREA)
Abstract
The utility model relates to a rock wool weighing adjusting device, and especially relates to a unit weight automatic regulating apparatus for on-line rock wool production, comprising a motor, a belt, a transmission shaft, and a rack. A belt sleeves the outer side of the transmission shaft, and the motor drives the belt to move through a main transmission shaft. The belt is a weighing conveying belt. The main transmission shaft is be provided with a rotary encoder. The lower part of the rack is provided with a weighing sensor, and the weighing sensor and the rotary encoder are connected to a PLC through lines, and the PLC is connected to a host computer. The unit weight automatic regulating apparatus for on-line rock wool production is advantageous in that the speed of a production line can be automatically adjusted in time based on the rock wool unit weight, and the product quality can be ensured to be stable.
Description
technical field
The utility model relates to a kind of rock wool weigh conditioning equipment, specifically a kind of online production rock wool unit weight self-checking device.
Background technology
Rock wool unit weight is the key factor that affects rock wool product quality, at present, the regulative mode of rock wool unit weight is manually to realize by changing line speed by rule of thumb, quality inspection personnel is first rule of thumb set a line speed, then judge that according to the finished product sheet material unit weight of producing whether line speed is suitable, unit weight is bigger than normal, improve line speed, the contrary line speed that reduces, but approximately need 20-30min from cotton collecting machine to forming finished product, during this, rock wool production line can not effectively regulate, can cause a large amount of unit weight substandard products higher or on the low side, and rock wool unit weight is not easy to control, cause unstable product quality, therefore, how in time the speed of online production to be automatically adjusted to meet various rock wool unit weight and require to become the technical issues that need to address.
Summary of the invention
The utility model provides one automatically to regulate in time line speed, the online production rock wool unit weight self-checking device of constant product quality according to rock wool unit weight in order to overcome above-mentioned defect.
The technical solution adopted in the utility model is: a kind of online production rock wool unit weight self-checking device, comprise motor, belt, transmission shaft and support, belt sleeve is located at transmission shaft outside, motor drives belt movement by final drive shaft, it is characterized in that: described belt is the belt conveyor of weighing, on final drive shaft, be provided with rotary encoder, be provided with LOAD CELLS in support bottom, LOAD CELLS is connected with PLC by circuit with rotary encoder, and PLC is connected with host computer.
The utility model is provided with rotary encoder on final drive shaft, rotary encoder can be measured the rotating speed of belt, PLC is connected control final drive shaft and realizes adjusting belt speed with motor, be provided with LOAD CELLS in support bottom, LOAD CELLS is connected with host computer by PLC with rotary encoder, like this, LOAD CELLS and rotary encoder can send the data of measurement to PLC in real time, the movement velocity of the value range control belt that PLC sets according to host computer, as the upper limit that has exceeded value range just raises speed, lower than just reduction of speed of value range, thereby control rock wool unit weight, and automatically regulate in time the speed of production line according to rock wool unit weight.
Brief description of the drawings
Fig. 1 is schematic diagram of the present utility model.
Embodiment
Now by reference to the accompanying drawings the utility model is further described, in rock wool production line, between pendulum cloth cotton machine and main line conveying equipment, be provided with the belt conveyor 1 of weighing, main line induction system is made up of several travelling belts, said equipment is synchronous speed operation before, is referred to as induction system.This device is in whole induction system between pendulum cloth cotton machine and pleating machine, basalt fibre forms rock wool fibers list felt under negative pressure wind action on cotton collecting machine, pendulum cloth cotton machine is by swinging rock wool fibers list felt laminated multi-layer to certain thickness, by entering pleating machine after the utility model, be solidified into the rock cotton board goods with some strength by curing oven.
Fig. 1 is a kind of embodiment of the present utility model, the technical solution adopted in the utility model is: a kind of online production rock wool unit weight self-checking device, comprise motor, belt 1, transmission shaft and support 5 etc., belt 1 is set in transmission shaft outside, motor drives belt 1 to move by final drive shaft 2, belt 1 drives the veneer on its top to move, described belt 1 is the belt conveyor 1 of weighing, on final drive shaft 2, be provided with rotary encoder 3, be provided with LOAD CELLS 4 in support 5 bottoms, LOAD CELLS 4 is connected with PLC by circuit with rotary encoder 3, PLC is connected with host computer.
When the utility model uses, such as needs are produced 140kg/m
3the rock cotton board of unit weight, is 20 kg/m just PLC calculates theoretical instantaneous delivery according to formula, according to need of production, host computer is preset to a value range, as 18 kg/m-22 kg/m.LOAD CELLS 4 is passed to PLC by signal in real time with rotary encoder 3, two data when in PLC, computing obtains real time instant electric discharge data on flows and theoretical instantaneous delivery 20kg/m contrast, when real-time instantaneous delivery is being set in the initial scope of flow regulation, do not exceed 18 kg/m-22 kg/m, belt 1 velocity of rotation does not make any adjustments, if data on flows is lower than value range lower limit when real time instant electric discharge, PLC drives belt 1 velocity of rotation reduction of speed by Electric Machine Control final drive shaft 2, if data on flows is higher than the upper limit of value range when real time instant electric discharge, PLC drives belt 1 velocity of rotation speed-raising by Electric Machine Control final drive shaft 2, until data on flows is positioned at value range when real time instant electric discharge.Safe range value can also be set in host computer, as real-time instantaneous delivery speed higher than set flow 125% time, during higher than instantaneous delivery 25kg/m, or lower than set flow 75% time,, during lower than instantaneous delivery 15kg/m, PLC control motor shuts down and automatic alarm.
The utility model utilizes LOAD CELLS 4 to weigh to whole device, eliminating equipment weight just obtains rock wool weight, rotary encoder 3 is set simultaneously on final drive shaft 2, rotary encoder 3 and LOAD CELLS 4 can send the data of monitoring to PLC in real time, PLC calculates real-time instantaneous delivery according to the formula of setting, then contrast with the theoretical instantaneous delivery value range of host computer setting, and make corresponding control action, as lower than value range, PLC just slows down to belt 1 running speed, otherwise belt 1 running speed is promoted, the utility model not only can be controlled the unit weight of rock wool, can produce the rock wool of required unit weight, and realize according to the requirement of rock wool unit weight and automatically regulated line speed, quality and the stability of product are improved.In the utility model, PLC and host computer are prior art, and its computer program using is known software, only does the effect of simple computation and comparing data, and theoretical instantaneous delivery well known to a person skilled in the art that formula calculates.
The utlity model has and can automatically regulate in time line speed according to rock wool unit weight, guarantee the feature of constant product quality.
Claims (1)
1. an online production rock wool unit weight self-checking device, comprise motor, belt, transmission shaft and support, belt sleeve is located at transmission shaft outside, motor drives belt movement by final drive shaft, it is characterized in that: described belt is the belt conveyor of weighing, on final drive shaft, be provided with rotary encoder, be provided with LOAD CELLS in support bottom, LOAD CELLS is connected with PLC by circuit with rotary encoder, and PLC is connected with host computer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420119964.3U CN203745057U (en) | 2014-03-18 | 2014-03-18 | Unit weight automatic regulating apparatus for on-line rock wool production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420119964.3U CN203745057U (en) | 2014-03-18 | 2014-03-18 | Unit weight automatic regulating apparatus for on-line rock wool production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203745057U true CN203745057U (en) | 2014-07-30 |
Family
ID=51344844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420119964.3U Expired - Lifetime CN203745057U (en) | 2014-03-18 | 2014-03-18 | Unit weight automatic regulating apparatus for on-line rock wool production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203745057U (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104457927A (en) * | 2014-12-18 | 2015-03-25 | 苏州互强工业设备有限公司 | Automatic-weighing production line |
| CN105157420A (en) * | 2015-08-26 | 2015-12-16 | 广德施可达岩棉制造有限公司 | Curing oven |
| CN108759996A (en) * | 2018-06-19 | 2018-11-06 | 马鞍山市北大益丰环保科技有限责任公司 | A kind of rock wool production belt of weighing device and rock wool board assembly line |
| CN110013384A (en) * | 2019-05-14 | 2019-07-16 | 福建恒安家庭生活用品有限公司 | A kind of preparation method of absorbent article |
| CN110629329A (en) * | 2019-10-18 | 2019-12-31 | 盐城金大纺织机械制造有限公司 | Multi-variety blending automatic control system |
| CN110922045A (en) * | 2019-12-12 | 2020-03-27 | 吉林省梓楗新型建材股份有限公司 | Mineral wool production line unit weight control system |
| CN111705428A (en) * | 2020-07-01 | 2020-09-25 | 山东民烨耐火纤维有限公司 | Fiber blanket production line capable of automatically controlling thickness and uniformity |
| CN112028451A (en) * | 2020-09-14 | 2020-12-04 | 通辽普莱斯德绝热材料有限公司 | Production line unit weight automatically regulated controlling means |
| CN113778029A (en) * | 2021-08-18 | 2021-12-10 | 泰石岩棉(洛阳)有限公司 | Rock wool production line speed automatic adjustment method and system |
| CN116022587A (en) * | 2023-02-09 | 2023-04-28 | 山东日发纺织机械有限公司 | Conveying speed control method, controller and production line |
-
2014
- 2014-03-18 CN CN201420119964.3U patent/CN203745057U/en not_active Expired - Lifetime
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104457927A (en) * | 2014-12-18 | 2015-03-25 | 苏州互强工业设备有限公司 | Automatic-weighing production line |
| CN105157420A (en) * | 2015-08-26 | 2015-12-16 | 广德施可达岩棉制造有限公司 | Curing oven |
| CN108759996A (en) * | 2018-06-19 | 2018-11-06 | 马鞍山市北大益丰环保科技有限责任公司 | A kind of rock wool production belt of weighing device and rock wool board assembly line |
| CN110013384B (en) * | 2019-05-14 | 2021-06-15 | 福建恒安家庭生活用品有限公司 | Preparation method of absorbent article |
| CN110013384A (en) * | 2019-05-14 | 2019-07-16 | 福建恒安家庭生活用品有限公司 | A kind of preparation method of absorbent article |
| CN110629329A (en) * | 2019-10-18 | 2019-12-31 | 盐城金大纺织机械制造有限公司 | Multi-variety blending automatic control system |
| CN110922045A (en) * | 2019-12-12 | 2020-03-27 | 吉林省梓楗新型建材股份有限公司 | Mineral wool production line unit weight control system |
| CN111705428A (en) * | 2020-07-01 | 2020-09-25 | 山东民烨耐火纤维有限公司 | Fiber blanket production line capable of automatically controlling thickness and uniformity |
| CN112028451A (en) * | 2020-09-14 | 2020-12-04 | 通辽普莱斯德绝热材料有限公司 | Production line unit weight automatically regulated controlling means |
| CN112028451B (en) * | 2020-09-14 | 2022-10-14 | 通辽普莱斯德绝热材料有限公司 | Production line unit weight automatically regulated controlling means |
| CN113778029A (en) * | 2021-08-18 | 2021-12-10 | 泰石岩棉(洛阳)有限公司 | Rock wool production line speed automatic adjustment method and system |
| CN113778029B (en) * | 2021-08-18 | 2023-03-31 | 泰石节能(洛阳)有限公司 | Rock wool production line speed automatic adjustment method and system |
| CN116022587A (en) * | 2023-02-09 | 2023-04-28 | 山东日发纺织机械有限公司 | Conveying speed control method, controller and production line |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: SHENYANG TAISHI ROCKWOOL CO.,LTD. Assignor: TAISHI ROCK WOOL Co.,Ltd. Contract record no.: 2015370000083 Denomination of utility model: Unit weight automatic regulating apparatus for on-line rock wool production Granted publication date: 20140730 License type: Common License Record date: 20150507 |
|
| LICC | Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model | ||
| EE01 | Entry into force of recordation of patent licensing contract | ||
| EE01 | Entry into force of recordation of patent licensing contract |
Assignee: ANHUI TAISHI ROCK MINERAL WOOL CO.,LTD. Assignor: TAISHI ROCK WOOL Co.,Ltd. Contract record no.: 2017370000046 Denomination of utility model: Unit weight automatic regulating apparatus for on-line rock wool production Granted publication date: 20140730 License type: Common License Record date: 20170718 |
|
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: Man Zhuang Zhen Shang Quan Cun, Daiyue district, Tai'an City, Shandong Province Patentee after: Taishi energy saving material Co.,Ltd. Address before: Man Zhuang Zhen Shang Quan Cun, Daiyue district, Tai'an City, Shandong Province Patentee before: Taishi rock wool Co.,Ltd. Address after: Man Zhuang Zhen Shang Quan Cun, Daiyue district, Tai'an City, Shandong Province Patentee after: Taishi rock wool Co.,Ltd. Address before: Man Zhuang Zhen Shang Quan Cun, Daiyue district, Tai'an City, Shandong Province Patentee before: TAISHI ROCK WOOL Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140730 |