CN203738339U - Valve rod transition feed station of automatic valve element assembling machine - Google Patents
Valve rod transition feed station of automatic valve element assembling machine Download PDFInfo
- Publication number
- CN203738339U CN203738339U CN201420122010.8U CN201420122010U CN203738339U CN 203738339 U CN203738339 U CN 203738339U CN 201420122010 U CN201420122010 U CN 201420122010U CN 203738339 U CN203738339 U CN 203738339U
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- fixture block
- valve rod
- feeding
- transition
- gas pawl
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Abstract
A valve rod transition feed station of an automatic valve element assembling machine is composed of a vibration plate, a linear vibrator, a first transition structure, a second transition structure and an assembling mechanical arm. A material baffle is arranged at the tail end of a linear material supply groove and is driven by a material blocking cylinder to reciprocate. The first transition structure comprises a first clamping block, a first air claw, a first feed driving cylinder and a first linear guide rail. The first air claw is fixed to a sliding block of the first linear guide rail through a first connecting plate and driven by the first feed driving cylinder to reciprocate. The second transition structure comprises a second clamping block, a second air claw, a second feed driving cylinder and a second linear guide rail. The second air claw is fixed to a sliding block of the second linear guide rail through a second connecting plate and driven by the second feed driving cylinder to reciprocate. The assembling mechanical arm comprises a lifting guide rail, a third air claw and a third clamping block. The valve rod transition feed station which is accurate in positioning and reliable in running is provided.
Description
Technical field
The utility model belongs to automated assembly machine tool field, relates to a kind of spool flexible automation assembly equipment, especially a kind of valve rod transition feeding station for spool automatic assembling machine.
Background technology
The assembling work of domestic all kinds of engineering goods is all generally by completing by hand at present.But manufacturing practice shows, hand assembled is produced and is had in the ordinary course of things some open defects: 1) repeatability of product quality, uniformity are poor.Under production in enormous quantities condition, in manual assembly due to factors such as the differences of workman's mood, ambient influnence, Personal Skills and physical efficiency, therefore may there is larger difference in the product quality characteristics of different workmans, different batches, the mass property dispersion range of product will become greatly, be difficult to the quality standard that reaches higher.2) precision of product is lower.The precision of manual assembly product is owing to being subject to the restriction of workman's self-condition, is difficult to the precision level that reaches higher, and the high assembly work of part required precision is difficult to rely on and manually completes.3) labor productivity is low.It is labor-intensive that manual assembly belongs to mostly, and labor productivity depends on assembler's level of skill and qualification to a great extent, and the installation time of product is occupied quite high ratio in the time of production chief engineer.Show according to interrelated data data, the installation time of some typical products accounts for 53% left and right while producing chief engineer, completes if whole assemblings is all Artificial Control, and productivity ratio may be reduced to 40% left and right.If along with the raising of assembly automation level, productivity ratio can rise to 85%-97%, but the average automatization level of Product Assembly is only 10%-15% at present.4) assembly cost is higher.Along with the increase of cost of labor, constantly increase taking craft as the ratio that main assembling work accounts for production totle drilling cost, portioned product arrived 35%-50% even more than.Assembly fee becomes one of maximum part of many manufacturing enterprises cost.While is along with development and the application of advanced manufacturing technology, the particularly development of flexible manufacturing system and computer technology, machine-building process automation level has obtained significantly improving, assembly technology and technology are led over to a great extent, both have formed obvious contrast, make traditional hand assembled technique be faced with stern challenge.
Investigate discovery according to the author, there are family more than 300 in warm Tai Area industrial pipeline, plumbing valve class enterprise, and the output value exceedes 20,000,000,000 yuan, and wherein Taizhou Prefecture is taking hot-water heating class ceramic cartridge manufacturing enterprise as main.Reach more than 100,000,000 enterprise as example taking annual value of production, the production of its spool parts has substantially realized automation and has manufactured with semi-automatic, and the 80% even above direct labor of enterprise completes the assembly work of hot-water heating spool, assembling cost of labor drops into and has accounted for the more than 30% of mass customization; And manual assembly efficiency and product assembly quality can not ensure, assemble the fast beat that is difficult to catch up with manufacture; Add " recruitment waste " that continue to bring out in recent years and China and enter the rapid growth of cost of labor after middle income country, lacking corresponding efficient automatic flexible assembly equipment has become restriction enterprise and has improved the important bottleneck of product yield, quality.
The spool automatic assembling machine that the utility model forms, the object of assembly work is mainly ceramic cartridge.Ceramic cartridge is a kind of sanitaryware of controlling current break-make and flow by rotary valve rod, its long service life, and sealing property is superior, is widely used in faucet outlet place.It comprises the valve body being arranged in tap, is plugged with valve rod in valve body, and valve rod lower end is connected on ceramic moving plate by anechoic sheet, and ceramic moving plate and ceramic still are fitted mutually, and ceramic still is fixedly mounted in valve body, and below is also provided with compressing tablet and sealing gasket.Pottery has two relative water inlet through holes on still, ceramic moving plate with on valve body, also have the water outlet through hole corresponding with the through hole of intaking.In the time of rotary valve rod, the anechoic sheet of its lower end drives ceramic moving plate to rotate, and water inlet through hole on water outlet through hole and the still on moving plate and the delivery port on valve body is connected mutually, thereby realize water from turning core outflow.
Summary of the invention
The large problem of automated exchanged cutter difficulty causing in order to overcome valve rod appearance and size complexity, the utility model proposes a kind of accurate positioning, stable valve rod transition feeding station, is used to form a kind of spool automatic assembling machine.
The utility model solves the technical scheme that its technical problem adopts:
A kind of valve rod transition feeding station of spool automatic assembling machine, by vibrating disc, straight-line oscillation device, First Transition structure, the second transition structure and assembly manipulator form, the end of straight line feeder channel is provided with striker plate, described striker plate is moved back and forth by backgauge air cylinder driven, described First Transition structure comprises the first fixture block, the first gas pawl, the first feeding drives cylinder and the first straight line line rail, described the first gas pawl is fixed on by the first connecting plate on the slide block of the first straight line line rail, drive air cylinder driven to move back and forth by the first feeding, described the second transition structure comprises the second fixture block, the second gas pawl, the second feeding drives cylinder and the second straight line line rail, described the second gas pawl is fixed on by the second connecting plate on the slide block of the second straight line line rail, drive air cylinder driven to move back and forth by the second feeding, described assembly manipulator comprises that lifting leads cylinder, the 3rd gas pawl and the 3rd fixture block.
Further, described the first fixture block is fixed on the first gas pawl, and described the first fixture block is ring-type clamp structure, and the bottom column structure of described the first fixture block retained part and valve rod matches; Described the second fixture block is fixed on the second gas pawl, and the retaining part of described the second fixture block is the symmetrical grooves place of described valve rod middle and upper part; Described the 3rd fixture block is fixed on the 3rd gas pawl, and described the 3rd fixture block is rectangular property, and retaining part is the little square boss of described valve rod upper end.
Further again, described the first fixture block drives under cylinder action and moves back and forth in the first feeding, and initial position is straight line feeder channel end valve rod location place, and the initial and final position location of the first fixture block is ensured by electromechanical stop; Described the second fixture block drives under cylinder action and moves back and forth in the second feeding, and initial position is the first final position location of fixture block feeding, and the initial and final position location of described the second fixture block is ensured by electromechanical stop; Described the 3rd fixture block is led under cylinder effect and is moved up and down in lifting, and the clip position of the 3rd fixture block is in described the second final position location of fixture block feeding.
Preferably, described the second transition structure is arranged on the top of described First Transition structure.
The beneficial effects of the utility model are mainly manifested in: the valve rod transition feeding station for spool automatic assembling machine the utility model proposes, be used for solving complex contour, the valve rod automatic charging problem of longer dimension, navigation system is accurate, motion is reliable, can meet the overall beat requirement of automatic assembling machine.
Brief description of the drawings
Fig. 1 is the utility model valve rod transition feeding station overall structure schematic diagram
Fig. 2 is the utility model valve rod transition feeding station block and First Transition structural representation
Fig. 3 is the utility model valve rod transition feeding station the second transition structure schematic diagram
Fig. 4 is the utility model valve rod transition feeding station the first fixture block structural representation
Fig. 5 is the utility model valve rod transition feeding station the second fixture block structural representation
Fig. 6 is the utility model valve rod transition feeding station the 3rd fixture block structural representation
Detailed description of the invention
Below in conjunction with accompanying drawing, the utility model is described further.
With reference to figure 1～Fig. 6, a kind of valve rod transition feeding station of spool automatic assembling machine, by vibrating disc 1-1, straight-line oscillation device 1-2, First Transition structure, the second transition structure and assembly manipulator form, the end of straight line feeder channel 1-3 is provided with striker plate 1-4, described striker plate 1-4 is driven and is moved back and forth by backgauge cylinder 1-5, described First Transition structure comprises the first fixture block 2-2, the first gas pawl 2-1, the first feeding drives cylinder 2-3 and the first straight line line rail 2-5, described the first gas pawl is fixed on by the first connecting plate 2-4 on the slide block of the first straight line line rail, drive air cylinder driven to move back and forth by the first feeding, described the second transition structure comprises the second fixture block 2-6, the second gas pawl 2-9, the second feeding drives cylinder 2-7 and the second straight line line rail 2-8, described the second gas pawl is fixed on by the second connecting plate on the slide block of the second straight line line rail, drive air cylinder driven to move back and forth by the second feeding, described assembly manipulator comprises that lifting leads cylinder 2-10, the 3rd gas pawl 2-11 and the 3rd fixture block 2-12.
It is upper that described the first fixture block 2-2 is fixed on the first gas pawl 2-1, and described the first fixture block is ring-type clamp structure, and the bottom column structure of described the first fixture block retained part and valve rod matches, and sees Fig. 4; Described the second fixture block is fixed on the second gas pawl, and the retaining part of described the second fixture block is the symmetrical grooves place of described valve rod middle and upper part, sees Fig. 5; Described the 3rd fixture block is fixed on the 3rd gas pawl, and described the 3rd fixture block is rectangular property, and retaining part is the little square boss of described valve rod upper end, sees Fig. 6.
Described the first fixture block drives under cylinder action and moves back and forth in the first feeding, and initial position is straight line feeder channel end valve rod location place, and the initial and final position location of the first fixture block is ensured by electromechanical stop; Described the second fixture block drives under cylinder action and moves back and forth in the second feeding, and initial position is the first final position location of fixture block feeding, and the initial and final position location of described the second fixture block is ensured by electromechanical stop; Described the 3rd fixture block is led under cylinder effect and is moved up and down in lifting, and the clip position of the 3rd fixture block is in described the second final position location of fixture block feeding.
Described valve rod transition feeding station is used to form a kind of spool automatic assembling machine, its working method is as follows: valve rod 3 is drawing straight line feeder channel and arranging one by one under the effect of straight-line oscillation device, striker plate defines the initial position of valve rod 3, the initial position of First Transition structure is just under valve rod initial position, the first gas pawl clamping, striker plate retreats, and the first feeding drives cylinder action, valve rod is transitioned into middle transition position, and striker plate returns rapidly gear; The second gas pawl clamping, the first gas pawl unclamps, and the first feeding drives cylinder to get back to initial position, and the second feeding drives cylinder action, and valve rod is transitioned into final rigging position; The 3rd gas pawl clamping, the second gas pawl unclamps, and the second feeding drives cylinder to get back to initial position, and lifting is led cylinder and is declined, and valve rod is assembled in valve body, and lifting is led cylinder and is turned back to initial position, successively circulation.
Claims (4)
1. the valve rod transition feeding station of a spool automatic assembling machine, by vibrating disc, straight-line oscillation device, First Transition structure, the second transition structure and assembly manipulator form, it is characterized in that, the end of straight line feeder channel is provided with striker plate, described striker plate is moved back and forth by backgauge air cylinder driven, described First Transition structure comprises the first fixture block, the first gas pawl, the first feeding drives cylinder and the first straight line line rail, described the first gas pawl is fixed on by the first connecting plate on the slide block of the first straight line line rail, drive air cylinder driven to move back and forth by the first feeding, described the second transition structure comprises the second fixture block, the second gas pawl, the second feeding drives cylinder and the second straight line line rail, described the second gas pawl is fixed on by the second connecting plate on the slide block of the second straight line line rail, drive air cylinder driven to move back and forth by the second feeding, described assembly manipulator comprises that lifting leads cylinder, the 3rd gas pawl and the 3rd fixture block.
2. the valve rod transition feeding station of spool automatic assembling machine as claimed in claim 1, it is characterized in that: described the first fixture block is fixed on the first gas pawl, described the first fixture block is ring-type clamp structure, and the bottom column structure of described the first fixture block retained part and valve rod matches; Described the second fixture block is fixed on the second gas pawl, and the retaining part of described the second fixture block is the symmetrical grooves place of described valve rod middle and upper part; Described the 3rd fixture block is fixed on the 3rd gas pawl, and described the 3rd fixture block is rectangular property, and retaining part is the little square boss of described valve rod upper end.
3. the valve rod transition feeding station of spool automatic assembling machine as claimed in claim 1, it is characterized in that: described the first fixture block drives under cylinder action and moves back and forth in the first feeding, initial position is straight line feeder channel end valve rod location place, and the initial and final position location of the first fixture block is ensured by electromechanical stop; Described the second fixture block drives under cylinder action and moves back and forth in the second feeding, and initial position is the first final position location of fixture block feeding, and the initial and final position location of described the second fixture block is ensured by electromechanical stop; Described the 3rd fixture block is led under cylinder effect and is moved up and down in lifting, and the clip position of the 3rd fixture block is in described the second final position location of fixture block feeding.
4. the valve rod transition feeding station of the spool automatic assembling machine as described in claim 1 or 2 or 3, is characterized in that: described the second transition structure is arranged on the top of described First Transition structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122010.8U CN203738339U (en) | 2014-03-18 | 2014-03-18 | Valve rod transition feed station of automatic valve element assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420122010.8U CN203738339U (en) | 2014-03-18 | 2014-03-18 | Valve rod transition feed station of automatic valve element assembling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203738339U true CN203738339U (en) | 2014-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420122010.8U Expired - Fee Related CN203738339U (en) | 2014-03-18 | 2014-03-18 | Valve rod transition feed station of automatic valve element assembling machine |
Country Status (1)
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| CN (1) | CN203738339U (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259805A (en) * | 2014-08-26 | 2015-01-07 | 昆山迈致治具科技有限公司 | LED geminate-transistor assembling machine |
| CN104625851A (en) * | 2015-01-28 | 2015-05-20 | 苏州鸿普精密模具有限公司 | Pneumatic type vibration stock bin of compressor front cover assembling machine |
| CN104626043A (en) * | 2015-01-12 | 2015-05-20 | 浙江大学台州研究院 | Valve element automatic plate inserting device |
| CN104959799A (en) * | 2015-06-30 | 2015-10-07 | 苏州昌飞自动化设备厂 | Valve element ejector pin feeding mechanism of automatic valve element assembling machine |
| CN105364451A (en) * | 2015-12-21 | 2016-03-02 | 苏州研高自动化科技有限公司 | Rapid valve element feeding device |
| CN105397448A (en) * | 2015-12-29 | 2016-03-16 | 浙江双正机床有限公司 | Ball valve stem loading device |
| CN105904198A (en) * | 2016-06-21 | 2016-08-31 | 苏州市吴中区木渎华利模具加工店 | Water distribution sleeve assembly mechanism of water heater water valve part assembly machine |
| CN106078159A (en) * | 2016-08-30 | 2016-11-09 | 吴中区横泾嘉运模具厂 | The iron core spring feeding device of core assembly assemble mechanism |
| CN106078319A (en) * | 2016-07-11 | 2016-11-09 | 平湖市品耀机器自动化有限公司 | A kind of full-automatic feeding feeding device |
| CN106216986A (en) * | 2016-08-30 | 2016-12-14 | 吴中区横泾嘉运模具厂 | The iron core bar discharge component of core assembly assemble mechanism |
| CN107161415A (en) * | 2017-06-05 | 2017-09-15 | 肇庆市端州区麒诺机械科技有限公司 | The automatic board plug device of valve element |
| CN109514223A (en) * | 2018-12-21 | 2019-03-26 | 浙江硕和机器人科技有限公司 | A kind of wind loop feeding device of fuselage assembly |
| CN109625858A (en) * | 2019-01-23 | 2019-04-16 | 江苏氢璞创能科技有限公司 | A kind of cover type nut automatic charging equipment and charging method |
| CN114310295A (en) * | 2021-12-31 | 2022-04-12 | 杭州泰尚智能装备有限公司 | Press-fitting device for press-fitting valve core into valve core shaft |
| CN114309300A (en) * | 2021-12-29 | 2022-04-12 | 广东嘉和微特电机股份有限公司 | Automatic riveting device for brush box bracket and lug plate |
-
2014
- 2014-03-18 CN CN201420122010.8U patent/CN203738339U/en not_active Expired - Fee Related
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259805A (en) * | 2014-08-26 | 2015-01-07 | 昆山迈致治具科技有限公司 | LED geminate-transistor assembling machine |
| CN104626043A (en) * | 2015-01-12 | 2015-05-20 | 浙江大学台州研究院 | Valve element automatic plate inserting device |
| CN104625851A (en) * | 2015-01-28 | 2015-05-20 | 苏州鸿普精密模具有限公司 | Pneumatic type vibration stock bin of compressor front cover assembling machine |
| CN104959799A (en) * | 2015-06-30 | 2015-10-07 | 苏州昌飞自动化设备厂 | Valve element ejector pin feeding mechanism of automatic valve element assembling machine |
| CN105364451A (en) * | 2015-12-21 | 2016-03-02 | 苏州研高自动化科技有限公司 | Rapid valve element feeding device |
| CN105397448A (en) * | 2015-12-29 | 2016-03-16 | 浙江双正机床有限公司 | Ball valve stem loading device |
| CN105397448B (en) * | 2015-12-29 | 2023-09-12 | 浙江双正机床有限公司 | Ball valve rod loading device |
| CN105904198A (en) * | 2016-06-21 | 2016-08-31 | 苏州市吴中区木渎华利模具加工店 | Water distribution sleeve assembly mechanism of water heater water valve part assembly machine |
| CN106078319A (en) * | 2016-07-11 | 2016-11-09 | 平湖市品耀机器自动化有限公司 | A kind of full-automatic feeding feeding device |
| CN106078319B (en) * | 2016-07-11 | 2018-09-04 | 平湖市品耀机器自动化有限公司 | A kind of full-automatic feeding feeding device |
| CN106216986A (en) * | 2016-08-30 | 2016-12-14 | 吴中区横泾嘉运模具厂 | The iron core bar discharge component of core assembly assemble mechanism |
| CN106078159B (en) * | 2016-08-30 | 2018-04-13 | 盛铁丰 | The iron core spring feeding device of core assembly assemble mechanism |
| CN106078159A (en) * | 2016-08-30 | 2016-11-09 | 吴中区横泾嘉运模具厂 | The iron core spring feeding device of core assembly assemble mechanism |
| CN107161415A (en) * | 2017-06-05 | 2017-09-15 | 肇庆市端州区麒诺机械科技有限公司 | The automatic board plug device of valve element |
| CN109514223A (en) * | 2018-12-21 | 2019-03-26 | 浙江硕和机器人科技有限公司 | A kind of wind loop feeding device of fuselage assembly |
| CN109625858A (en) * | 2019-01-23 | 2019-04-16 | 江苏氢璞创能科技有限公司 | A kind of cover type nut automatic charging equipment and charging method |
| CN109625858B (en) * | 2019-01-23 | 2023-11-14 | 江苏氢璞创能科技有限公司 | Automatic feeding equipment and feeding method for cap nut |
| CN114309300A (en) * | 2021-12-29 | 2022-04-12 | 广东嘉和微特电机股份有限公司 | Automatic riveting device for brush box bracket and lug plate |
| CN114310295A (en) * | 2021-12-31 | 2022-04-12 | 杭州泰尚智能装备有限公司 | Press-fitting device for press-fitting valve core into valve core shaft |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20150318 |
|
| EXPY | Termination of patent right or utility model |