CN203738302U - Welding jig system - Google Patents
Welding jig system Download PDFInfo
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- CN203738302U CN203738302U CN201420141725.8U CN201420141725U CN203738302U CN 203738302 U CN203738302 U CN 203738302U CN 201420141725 U CN201420141725 U CN 201420141725U CN 203738302 U CN203738302 U CN 203738302U
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- weld jig
- welding
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- jig system
- handle
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Abstract
The utility model discloses a welding jig system, which comprises a base, a first, a second, a third and a fourth welding jigs, at least a positioning pin sleeve, wherein the first, the second, the third and the fourth welding jigs are mutually independently arranged on the base, the positioning pin sleeves are arranged on the base and lock the base, and the first, the second, the third and the fourth welding jigs are not interfered with each other. The welding jig system can independently clamp four groups of products at one time, enables automatic welding manipulators on welding equipment to be capable of welding four groups of independent products when being matched with the welding equipment, is extremely high in integrated degree, and achieves maximum production efficiency of the welding equipment. The welding jig system has the advantages that the welding jig system is simple in structural fabrication, light in weight, strong in innovation and convenient to use, can improve welding efficiency of the automatic welding manipulators in maximum limit, and is strong in practicability and the like.
Description
Technical field
The utility model relates to fixture field, more particularly, relates to a kind of a kind of weld jig system that is widely used in clamping auto parts and components.
Background technology
Along with the quickening of process of industrialization, the application of automatic welding machinery hand on auto parts and components, electronic box electricity cabinet and other relatively large product and equipment is very extensive.And how to enhance productivity, give full play to the potentiality of automatic welding machinery hand, be that each introduces the important topic that the lacking practice and skill product of automatic welding machinery enterprise faces; And present weld jig is all independently to exist with single, it is maximum using welding equipment well, causes welding efficiency low, and then causes production efficiency low.
Utility model content
The purpose of this utility model is to overcome above-mentioned defect in prior art: provide a kind of simple in structure, integrated degree is high, can improve greatly the weld jig system of welding efficiency.
For achieving the above object, the technical scheme that the utility model provides is as follows:
A kind of weld jig system is provided, comprise base, be installed in independently of each other the first weld jig, the second weld jig, the 3rd weld jig and the 4th weld jig on described base, and be arranged at least one on base for locating and lock the set pin sleeve of this base, between described the first weld jig, the second weld jig, the 3rd weld jig and the 4th weld jig, do not produce mutually interference.
As a kind of preferred scheme, the thickness of described base is 18mm to 20mm.
As a kind of preferred scheme, described the 3rd weld jig and the 4th weld jig are symmetrical expression and are installed on base.
As a kind of preferred scheme, the left and right sides of described base is provided with respectively three set pin sleeves equably.
As a kind of preferred scheme, also comprise and be installed in the handle of first on base and the second handle.
As a kind of preferred scheme, described the first handle and the second handle are square groove type handle.
As a kind of preferred scheme, described the first handle and the second handle are the left and right sides that symmetrical expression is installed in base.
The utility model has following advantage and effect with respect to prior art:
1, by a base is set, on base, install four independent, mutual weld jigs of interference that do not produce each other, therefore described weld jig system can disposable clamping four set products, when coordinating welding equipment to use, make the welding manipulator of welding equipment once can weld four groups of independently products, integrated degree is very high, realized the maximal efficiency that welding equipment is produced, there is structure manufacture simple, lightweight, strong innovation, easy to use, can bring into play to greatest extent the welding efficiency of automatic welding machinery hand, the advantage such as practical.
2, by least one being set on base for locating and lock the set pin sleeve of this base; Not only make weld jig system can locate fast and be locked on jig, be also convenient to very much dismounting, the replacing of weld jig system, practical; In addition, on base, install the first handle and the second handle, make the carrying of weld jig system very convenient.
3, implement after the utility model, can greatly improve the utilization rate of welding equipment, production efficiency is high, can also guarantee that the quality of production is good, procedure quality is controlled easily, steady quality simultaneously, product fraction defective is low, applied widely, be especially applicable to the clamping of automotive-type product, meet the batch production demand of enterprise.
Below in conjunction with drawings and Examples, a kind of weld jig system described in the utility model is described further:
Accompanying drawing explanation
Fig. 1 is embodiment 1 structural representation of a kind of weld jig system of the utility model;
Fig. 2 is the perspective view of Fig. 1;
Fig. 3 is the first weld jig structural representation of the utility model embodiment 1;
Fig. 4 is the second weld jig structural representation of the utility model embodiment 1;
Fig. 5 is the 3rd weld jig structural representation of the utility model embodiment 1;
Fig. 6 is embodiment 2 structural representations of a kind of weld jig system of the utility model.
In accompanying drawing:
1. base, 2. the first weld jig, 3. the second weld jig, 4. the 3rd weld jig, 5. the 4th weld jig, 6. first shakes hands, 7. the second handle, 8. set pin sleeve, 10. supporting mechanism, 101. first supports, 102. second supports, 20. detent mechanisms, 201. locating pieces, 30. hold-down mechanisms, 301. clamping cylinders, 302. transmission press strips, 303. unsteady briquettings, 40. material jacking mechanisms, 401. material ejection cylinders, 402. ejection block.
The specific embodiment
In order more clearly to understand above-mentioned purpose of the present utility model, feature and advantage, below in conjunction with the drawings and specific embodiments, the utility model is further described in detail.
More details have been set forth in the following description so that fully understand the utility model; but; the utility model can also adopt other to be different from other modes described here and implement, and therefore, protection domain of the present utility model is not subject to the restriction of following public specific embodiment.
Embodiment 1
See figures.1.and.2, the utility model embodiment 1 provides a kind of weld jig system, this weld jig system comprises: base 1, be installed in independently of each other the first weld jig 2, the second weld jig 3, the 3rd weld jig 4 and the 4th weld jig 5 on described base 1, and be arranged at least one on base 1 for locating and lock the set pin sleeve 8 of this base 1, between described the first weld jig 2, the second weld jig 3, the 3rd weld jig 4 and the 4th weld jig 5, do not produce mutually interference.Therefore, described weld jig system is disposable can independent clamping four set products, while being coordinated existing welding equipment to weld, can realize and once weld four groups of independently products, and integrated degree is very high, have realized the maximal efficiency that welding equipment is produced.
It should be noted that, weld jig system described in the utility model is used for coordinating existing welding equipment to use.The automatic welding machinery hand of existing welding equipment is all mounted in the middle of jig, and in welding region of each side division of automatic welding machinery hand, therefore when coordinating welding equipment to use, on the welding region of two of left and right, all place a set of weld jig system described in the utility model, therefore, automatic welding machinery hand is when four set product on the welding left side, discharging and clamping product to be welded are realized in the right, and after four set products on the left side have welded, automatic welding machinery hand forwards the right welding region to and welds four set products on the right, now discharging and clamping are carried out in the left side, iterative cycles like this, the right discharging and clamping while realizing left side welding, left side discharging and clamping when weld on the right, greatly reduced the clamping time of staying, improve the automatic welding machinery hand automatic welding time, make the efficiency of device fabrication reach maximization, can bring into play to greatest extent the welding efficiency of automatic welding machinery hand, the efficiency of automatic welding machinery hand is enhanced about more than once, thereby enhance productivity widely, reduce costs.
As a kind of preferred scheme, described weld jig system also comprises: be installed in first on base 1 handle the 6 and second handle 7, with so that weld jig system be convenient to carry.In the present embodiment, preferred, described first handle the 6 and second handle 7 is square groove type handle; And this first handle 6 and second handle 7 is the left and right sides that symmetrical expression is installed in base 1.
Furthermore, the quantity of described set pin sleeve 8 and installation site can be set according to actual conditions.In the present embodiment, preferred, the left and right sides of described base 1 is provided with respectively three set pin sleeves 8 equably.When making weld jig system can locate fast and be locked on jig in order to realize, be also convenient to very much dismounting, the replacing of weld jig system, practical.
As a kind of preferred scheme, the thickness of described base 1 is 18mm to 20mm, and this base 1 adopts 45# steel making to form, when guaranteeing 1 service life of base, reduce the weight of weld jig system as far as possible, to save material, and make weld jig system conversion, transportation lighter.More specifically, the length and width of described base 1 are that the distance that can weld scope according to the mechanical hand of automatic welding is set, with reference to Fig. 1, Fig. 1 shows the structural representation of an embodiment of the utility model weld jig system, in this embodiment, the length of described base 1 is 750mm, and wide is 460mm.
It should be noted that, arranging of described the first weld jig 2, the second weld jig 3, the 3rd weld jig 4 and the 4th weld jig 5 is according to the welding manipulator of automatic welding device, to extend slewing area, event trace, weld locations etc. to determine, realize four independently weld jig non-interference in, also guarantee that welding manipulator and weld jig do not clash or interfere.More specifically, described the first weld jig 2, the second weld jig 3, the 3rd weld jig 4 and the 4th weld jig 5 can be identical weld jig, can be also mutually different weld jig, specifically can set according to the demand of actual conditions.
With reference to Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5 and Fig. 6, in the present embodiment, preferred, described the 3rd weld jig 4 and the 5th weld jig 5 are identical weld jig, and the first weld jig 2 and the second weld jig 3 are different.Wherein, preferred, described the 3rd weld jig 4 and the 4th weld jig 5 are symmetrical expression and are installed on base 1.
Fig. 3 is according to the structural representation of first weld jig 1 of the present embodiment, and Fig. 4 is according to the structural representation of second weld jig 2 of the present embodiment, and Fig. 5 is according to the structural representation of the 3rd fixture of the present embodiment; As shown in Fig. 3, Fig. 4 and Fig. 5, in the present embodiment, described the first weld jig 2, the second fixture 3, the 3rd fixture 4 and the 4th fixture 5 comprise respectively supporting mechanism 10, are installed in the detent mechanism 20 on supporting mechanism 10, and the hold-down mechanism 30 being connected with supporting mechanism 10; Wherein
Described supporting mechanism 10 is for supporting the first detent mechanism 20, hold-down mechanism 30 and workpiece, and it is to consist of the first support 101 and the second support 102;
Described detent mechanism 20 is for accurate positioning workpieces, and it is to consist of a plurality of locating pieces 201 that are installed on described the first supporting mechanism 10;
Described hold-down mechanism 30 for fast, workpiece pressing stably, it is by the clamping cylinder 301 being connected with the first support 101, the transmission press strip 302 being in transmission connection with clamping cylinder 301, and a plurality of unsteady briquetting 303 being installed on transmission press strip 302 forms.
Wherein, described the first weld jig 1 with second, third, the difference of the 4th weld jig is, the first weld jig 2 also comprises the material jacking mechanism 40 being installed on the second support 102, described material jacking mechanism 40 for steadily, ejecting product rapidly, realize quickly discharging material, it is to consist of the ejection block 402 that is installed in material ejection cylinder on the second support 102 401 and be installed on the piston rod of material ejection cylinder 401.
The difference of described the second weld jig 1 and the 3rd, the 4th weld jig only in, according to the difference of clamping workpiece, the quantity of described locating piece 201 and unsteady briquetting 303 is different with shape.
Embodiment 2
With reference to Fig. 6, Fig. 6 shows the weld jig system architecture schematic diagram of another embodiment of the utility model, as shown in Fig. 1 and Fig. 6, the difference of the present embodiment and embodiment 1 is only, the structure of the first weld jig adopting, the second weld jig, the 3rd weld jig and the 4th weld jig is not identical, and the size of described base 1 is not identical yet, in the present embodiment, the length of described base is 750mm, and wide is 550mm.
Above-described embodiment is preferably embodiment of the utility model; but embodiment of the present utility model is not restricted to the described embodiments; other any do not deviate from change, the modification done under Spirit Essence of the present utility model and principle, substitutes, combination, simplify; all should be equivalent substitute mode, within being included in protection domain of the present utility model.
Claims (7)
1. a weld jig system, it is characterized in that, comprise base (1), be installed in independently of each other the first weld jig (2), the second weld jig (3), the 3rd weld jig (4) and the 4th weld jig (5) on described base (1), and be arranged at least one on base (1) for location and lock the set pin sleeve (8) of this base (1), between described the first weld jig (2), the second weld jig (3), the 3rd weld jig (4) and the 4th weld jig (5), do not produce mutually interference.
2. a kind of weld jig system according to claim 1, is characterized in that, the thickness of described base (1) is 18mm to 20mm.
3. a kind of weld jig system according to claim 1, is characterized in that, described the 3rd weld jig (4) and the 4th weld jig (5) are symmetrical expression and are installed on base (1).
4. a kind of weld jig system according to claim 1, is characterized in that, the left and right sides of described base (1) is provided with respectively three set pin sleeves (8) equably.
5. according to a kind of weld jig system described in claim 1 to 4 any one, it is characterized in that, also comprise and be installed in the handle of first on base (1) (6) and the second handle (7).
6. a kind of weld jig system according to claim 5, is characterized in that, described the first handle (6) and the second handle (7) are square groove type handle.
7. a kind of weld jig system according to claim 6, is characterized in that, described the first handle (6) and the second handle (7) are the left and right sides that symmetrical expression is installed in base (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420141725.8U CN203738302U (en) | 2014-03-26 | 2014-03-26 | Welding jig system |
Applications Claiming Priority (1)
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CN201420141725.8U CN203738302U (en) | 2014-03-26 | 2014-03-26 | Welding jig system |
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CN203738302U true CN203738302U (en) | 2014-07-30 |
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CN201420141725.8U Expired - Fee Related CN203738302U (en) | 2014-03-26 | 2014-03-26 | Welding jig system |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105750722A (en) * | 2016-04-28 | 2016-07-13 | 广东金弘达自动化科技股份有限公司 | Automatic ultrasonic welding equipment for automobile atmosphere lamp |
CN105773045A (en) * | 2016-05-19 | 2016-07-20 | 烟台瓦鲁机器人自动化有限公司 | Welding tool for electric cabinets |
CN106563884A (en) * | 2015-10-10 | 2017-04-19 | 上海安莱德汽车零部件有限公司 | Welding process and welding equipment used for raising production capability |
CN109249158A (en) * | 2018-10-31 | 2019-01-22 | 上海奥林汽车配件有限公司 | A kind of welding robot of fast changeable collet |
-
2014
- 2014-03-26 CN CN201420141725.8U patent/CN203738302U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106563884A (en) * | 2015-10-10 | 2017-04-19 | 上海安莱德汽车零部件有限公司 | Welding process and welding equipment used for raising production capability |
CN105750722A (en) * | 2016-04-28 | 2016-07-13 | 广东金弘达自动化科技股份有限公司 | Automatic ultrasonic welding equipment for automobile atmosphere lamp |
CN105750722B (en) * | 2016-04-28 | 2019-02-22 | 广东金弘达自动化科技股份有限公司 | A kind of automobile atmosphere lamp automatic ultrasonic welding apparatus |
CN105773045A (en) * | 2016-05-19 | 2016-07-20 | 烟台瓦鲁机器人自动化有限公司 | Welding tool for electric cabinets |
CN109249158A (en) * | 2018-10-31 | 2019-01-22 | 上海奥林汽车配件有限公司 | A kind of welding robot of fast changeable collet |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140730 Termination date: 20150326 |
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EXPY | Termination of patent right or utility model |