CN203738202U - Automatic welder - Google Patents

Automatic welder Download PDF

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Publication number
CN203738202U
CN203738202U CN201320863106.5U CN201320863106U CN203738202U CN 203738202 U CN203738202 U CN 203738202U CN 201320863106 U CN201320863106 U CN 201320863106U CN 203738202 U CN203738202 U CN 203738202U
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CN
China
Prior art keywords
welding
frame
feeding
driving cylinder
fixedly installed
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201320863106.5U
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Chinese (zh)
Inventor
施韬晦
邱亦睿
万冠
杨嘉豪
张陆满
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Ningbo University
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Ningbo University
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Priority to CN201320863106.5U priority Critical patent/CN203738202U/en
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Publication of CN203738202U publication Critical patent/CN203738202U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses an automatic welder which is characterized in that a machine frame, a feeding mechanism, a locating mechanism, a welding mechanism, a discharging mechanism and a control system are included, the locating mechanism is located between the feeding mechanism and the welding mechanism, an arc light baffle is arranged between the locating mechanism and the feeding mechanism, a support is fixedly arranged on the machine frame, the arc light baffle is mounted in the support and matched with the support in an up-down sliding mode, a first driving cylinder is fixedly arranged on the machine frame, and a driving rod of the first driving cylinder is fixedly connected with the arc light baffle. The automatic welder has the advantages that the welder can be used for electrically welding and circularly welding combinations of circular tube type parts and other parts, real automatic operation is realized, production efficiency is improved, and welding quality is guaranteed; due to the fact that the feeding mechanism, the locating mechanism and the welding mechanism can move in the length direction of the machine frame, products with different distances can be welded, welding flexibility is good, and adaptability is wide.

Description

A kind of automatic welding machine
Technical field
The utility model relates to a kind of welding equipment, relates in particular to a kind of applicable circular tube shaped part in the automatic welding machine of other weld parts.
Background technology
No matter in processing, or in daily life, a lot of parts are formed by weld parts, as steel pipe scaffold, burglary-resisting window etc., and need to all weld a circle of circular tube shaped part for being welded and fixed between circular tube shaped part and other part, as being welded and fixed of steel pipe and disk.At present, adopt manual electric arc welding to complete the welding great majority between part by electric welder, its efficiency is low, and the qualification that the quality of welding quality is operated by electric welder determines, welding quality is unstable.Certainly, the automatic welding machine that also has on the market some to be specifically designed to welding circular tube shaped part at present, but it can only complete automatic circumference welder order, and point welding process needs workman's manual operations to complete, and welding very flexible, applicability is wideless.
Summary of the invention
Technical problem to be solved in the utility model is to provide a kind ofly can carry out the applicable circular tube shaped part of spot welding and circumferential weld and the automatic welding machine of other weld parts automatically.
The utility model solves the problems of the technologies described above adopted technical scheme: a kind of automatic welding machine, comprise frame, feed mechanism, detent mechanism, welding mechanism, cutting agency and control system, described detent mechanism is between described feed mechanism and described welding mechanism, between described detent mechanism and described feed mechanism, be provided with arc light baffle plate, in described frame, be fixedly installed bracing frame, described arc light baffle plate is arranged in described bracing frame and slides up and down and coordinate with described bracing frame, in described frame, be fixedly installed the first driving cylinder, the drive rod of the first described driving cylinder is fixedly connected with described arc light baffle plate, described detent mechanism comprises motor, a left side that is positioned at described two ends, frame left and right and coaxial setting is top and right top, the driving shaft of described motor is coaxially fixedly connected with the described right side is top, in described frame, be fixedly installed middle guide, the lower end of described motor is fixedly installed movable support bracket, described movable support bracket and described middle guide are slidably matched, the two ends, left and right of described frame are respectively arranged with the second driving cylinder, the drive rod of the second described driving cylinder is top with a described left side respectively, described motor is fixedly connected with.
On described middle guide, be provided with and described left and right top coaxial support wheel.
The lower end of the second described driving cylinder and described support wheel is fixedly installed respectively middle bracket, and described middle bracket and described middle guide are slidably matched, and between described middle bracket and described middle guide, locate by screw.
Described feed mechanism comprises feeding upper plate, feeding lower plate, the 3rd drives cylinder and 4 wheel driven dynamic air cylinder, described feeding upper plate is positioned at the top of described feeding lower plate and is slidably matched with described feeding lower plate, described feeding upper plate with in described feeding lower plate, be respectively arranged with the corresponding pipe positioning splint in polylith position, a pipe positioning splint in pipe positioning splint on described feeding upper plate and described feeding lower plate forms one group of pipe positioning splint group, the 3rd described driving cylinder is fixedly mounted in described feeding lower plate, the drive rod of the 3rd described driving cylinder is fixedly connected with described feeding upper plate, described 4 wheel driven dynamic air cylinder is arranged in described frame along feed direction, the drive rod of described 4 wheel driven dynamic air cylinder is fixedly connected with described feeding lower plate, in described frame, be provided with the feeding guide perpendicular with described middle guide, described feeding lower plate and described feeding guide are slidably matched.
In described frame, be fixedly installed fromer rail, described fromer rail parallels with described middle guide, on described fromer rail, be provided with slidably front rack, between described front rack and described fromer rail, locate by screw, described feeding guide and described 4 wheel driven dynamic air cylinder are fixedly mounted on respectively on described front rack.
Described welding mechanism comprises the welding gun group that quantity equates with described pipe positioning splint group, welding gun group described in every group is made up of two welding guns and the corresponding both sides that are positioned at described pipe positioning splint group, every welding gun by the 5th drive air cylinder driven, on the drive rod of the 5th described driving cylinder, be fixedly installed universal joint, described universal joint is fixedly connected with described welding gun.
In described frame, be fixedly installed the rear rail paralleling with described middle guide, the below of the welding gun group described in every group is provided with a tail-bracket, described tail-bracket and described rear rail are slidably matched, between described tail-bracket and described rear rail, locate by screw, the 5th described driving cylinder is fixedly mounted on described tail-bracket.
Described cutting agency comprises that the 6th drives cylinder and guiding swash plate, the 6th described driving cylinder is fixedly mounted in described frame and drive rod is upward through described middle guide, the upper end of the drive rod of the 6th described driving cylinder is fixedly installed the bearing diagonal plate that oriented welding mechanism direction tilts, between described detent mechanism and described welding mechanism, be provided with charging conduit, described guiding swash plate is positioned at the below of described charging conduit.
Compared with prior art, the utility model has the advantages that by this device and can automatically carry out electric welding and circumferential weld to the combination of circular tube shaped part and other part, realized real automation mechanized operation, improved production efficiency, ensured the quality of welding; And because feed mechanism, detent mechanism and welding mechanism can move along the length direction of frame, make to weld the product group with different spacing, welding flexibility is good, and applicability is wider.
Brief description of the drawings
Fig. 1 is front view of the present utility model;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the left view of Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, embodiment is described in further detail the utility model.
As shown in the figure, a kind of automatic welding machine, comprise frame 1, feed mechanism, detent mechanism, welding mechanism, cutting agency and control system 2, detent mechanism is between feed mechanism and welding mechanism, between detent mechanism and feed mechanism, be provided with arc light baffle plate 3, in frame 1, be fixedly installed bracing frame 31, arc light baffle plate 3 is arranged in bracing frame 31 and slides up and down and coordinate with bracing frame 31, in frame 1, be fixedly installed the first driving cylinder 32, first drives the drive rod of cylinder 32 to be fixedly connected with arc light baffle plate 3, detent mechanism comprises motor 4, be positioned at frame 1 two ends, left and right and the coaxial left side arranging top 41 and right top 42, the driving shaft of motor 4 is coaxially fixedly connected with right top 42, in frame 1, be fixedly installed middle guide 11, the lower end of motor 4 is fixedly installed movable support bracket 43, movable support bracket 43 is slidably matched with middle guide 11, the two ends, left and right of frame 1 are respectively arranged with the second driving cylinder 44, second drive cylinder 44 drive rod respectively with a left side top 41, motor 4 is fixedly connected with, on middle guide 11, be provided with and a left side, right top coaxial support wheel 46, second drives the lower end of cylinder 44 and support wheel 12 to be fixedly installed respectively middle bracket 45, middle bracket 45 is slidably matched with middle guide 11, between middle bracket 45 and middle guide 11, locate by screw, ,
Feed mechanism comprises feeding upper plate 5, feeding lower plate 51, the 3rd drives cylinder 52 and 4 wheel driven dynamic air cylinder 53, feeding upper plate 5 is positioned at the top of feeding lower plate 51 and is slidably matched with feeding lower plate 51, the pipe positioning splint that feeding upper plate 5 is corresponding with being respectively arranged with polylith position in feeding lower plate 51, a pipe positioning splint in pipe positioning splint and feeding lower plate 51 on feeding upper plate 5 forms one group of pipe positioning splint group 54, the 3rd drives cylinder 52 to be fixedly mounted in feeding lower plate 5, the 3rd drives the drive rod of cylinder 52 to be fixedly connected with feeding upper plate 5, in frame 1, be fixedly installed fromer rail 12, fromer rail 12 parallels with middle guide 11, on fromer rail 12, be provided with slidably front rack 55, between front rack 55 and fromer rail 12, locate by screw, 4 wheel driven dynamic air cylinder 53 is fixedly mounted on front rack 55 along feed direction, the drive rod of 4 wheel driven dynamic air cylinder 53 is fixedly connected with feeding lower plate 51, on front rack 55, be fixedly installed the feeding guide 56 perpendicular with middle guide 11, feeding lower plate 51 is slidably matched with feeding guide 56,
Welding mechanism comprises the welding gun group that quantity equates with pipe positioning splint group 54, every assembly welding rifle group is made up of two welding gun (not shown) and the corresponding both sides that are positioned at pipe positioning splint group 54, every welding gun by the 5th drive cylinder 6 drive, on the drive rod of the 5th driving cylinder 6, be fixedly installed universal joint 61, universal joint 61 is fixedly connected with welding gun, in frame 1, be fixedly installed the rear rail 13 paralleling with middle guide 11, the below of every assembly welding rifle group is provided with a tail-bracket 62, tail-bracket 62 is slidably matched with rear rail 13, between tail-bracket 62 and rear rail 13, locate by screw, the 5th drives cylinder 6 to be fixedly mounted on tail-bracket 62,
Cutting agency comprises that the 6th drives cylinder 7 and guiding swash plate 71, the 6th driving cylinder 7 is fixedly mounted in frame 1 and drive rod is upward through middle guide 11, the 6th drives the upper end of the drive rod of cylinder 7 to be fixedly installed the bearing diagonal plate 72 that oriented welding mechanism direction tilts, between detent mechanism and welding mechanism, be provided with charging conduit 73, guiding swash plate 71 is positioned at the below of charging conduit 73.
In above-described embodiment, so that steel pipe and disk are carried out to automatic welding as example, the course of work that this automatic welding machine is realized automatic welding is: first six groups of disks are enclosed within on steel pipe, the manual operation of steel pipe disc assembly is placed in feed mechanism, by each disk one by one correspondence put into pipe positioning splint group 54 and steel pipe located, the 3rd drives cylinder 52 to drive feeding upper plate 5 to move makes pipe positioning splint group 54 that disk is clamped, then first drive cylinder 32 drive arc baffle plates 3 upwards to rise, 4 wheel driven dynamic air cylinder 53 drives feeding lower plate 51 to move in detent mechanism along feeding guide 56, when steel pipe and left top 41, when the right side top 42 is coaxial, stop mobile, second drives cylinder 44 to drive a left side simultaneously, right toply stretch out and withstand steel pipe, support wheel 46 is supported on the below of steel pipe simultaneously, first drives cylinder 32 to drive arc light baffle plate 3 to move down, then the 5th in six assembly welding rifle groups drive cylinder 6 to drive 12 welding gun is stretched out simultaneously, between the both sides of each disk are to steel pipe and disk, carry out spot welding, after spot welding completes, the 5th drives cylinder 6 to drive welding gun to retract, first drives cylinder 32 to drive arc light baffle plate 3 to move up, the 3rd drives cylinder 52 to drive feeding upper plate 5 oppositely to move and make pipe positioning splint group 54 unclamp disk, then 4 wheel driven dynamic air cylinder 53 drives feeding lower plate 51 to return original place, first drive cylinder 32 to drive arc light baffle plate 3 to move down simultaneously, then motor 4 drives right top 42 rotations, make steel pipe carry out rotation, in six assembly welding rifle groups the 5th drive cylinder 6 again to drive 12 welding gun is stretched out simultaneously, between the both sides of each disk are to steel pipe and disk, carry out circumferential weld, after circumferential weld completes, the 6th drives the drive rod of cylinder 7 upwards to rise, make bearing diagonal plate 72 support steel pipe, then second drive cylinder 44 to drive a left side simultaneously, right top returning and unclamp steel pipe, steel pipe tumbles from bearing diagonal plate 72, be rolled on guiding swash plate 71 through charging conduit 73, and roll out frame 1 and put well by artificial taking-up along guiding swash plate 71, carry out next one circulation.

Claims (8)

1. an automatic welding machine, it is characterized in that comprising frame, feed mechanism, detent mechanism, welding mechanism, cutting agency and control system, described detent mechanism is between described feed mechanism and described welding mechanism, between described detent mechanism and described feed mechanism, be provided with arc light baffle plate, in described frame, be fixedly installed bracing frame, described arc light baffle plate is arranged in described bracing frame and slides up and down and coordinate with described bracing frame, in described frame, be fixedly installed the first driving cylinder, the drive rod of the first described driving cylinder is fixedly connected with described arc light baffle plate, described detent mechanism comprises motor, a left side that is positioned at described two ends, frame left and right and coaxial setting is top and right top, the driving shaft of described motor is coaxially fixedly connected with the described right side is top, in described frame, be fixedly installed middle guide, the lower end of described motor is fixedly installed movable support bracket, described movable support bracket and described middle guide are slidably matched, the two ends, left and right of described frame are respectively arranged with the second driving cylinder, the drive rod of the second described driving cylinder is top with a described left side respectively, described motor is fixedly connected with.
2. a kind of automatic welding machine as claimed in claim 1, is characterized in that being provided with and described left and right top coaxial support wheel on described middle guide.
3. a kind of automatic welding machine as claimed in claim 2, the lower end of the second driving cylinder described in it is characterized in that and described support wheel is fixedly installed respectively middle bracket, described middle bracket and described middle guide are slidably matched, and between described middle bracket and described middle guide, locate by screw.
4. a kind of automatic welding machine as claimed in claim 1, it is characterized in that described feed mechanism comprises feeding upper plate, feeding lower plate, the 3rd drives cylinder and 4 wheel driven dynamic air cylinder, described feeding upper plate is positioned at the top of described feeding lower plate and is slidably matched with described feeding lower plate, described feeding upper plate with in described feeding lower plate, be respectively arranged with the corresponding pipe positioning splint in polylith position, a pipe positioning splint in pipe positioning splint on described feeding upper plate and described feeding lower plate forms one group of pipe positioning splint group, the 3rd described driving cylinder is fixedly mounted in described feeding lower plate, the drive rod of the 3rd described driving cylinder is fixedly connected with described feeding upper plate, described 4 wheel driven dynamic air cylinder is arranged in described frame along feed direction, the drive rod of described 4 wheel driven dynamic air cylinder is fixedly connected with described feeding lower plate, in described frame, be provided with the feeding guide perpendicular with described middle guide, described feeding lower plate and described feeding guide are slidably matched.
5. a kind of automatic welding machine as claimed in claim 4, it is characterized in that being fixedly installed fromer rail in described frame, described fromer rail parallels with described middle guide, on described fromer rail, be provided with slidably front rack, between described front rack and described fromer rail, locate by screw, described feeding guide and described 4 wheel driven dynamic air cylinder are fixedly mounted on respectively on described front rack.
6. a kind of automatic welding machine as claimed in claim 4, it is characterized in that described welding mechanism comprises the welding gun group that quantity equates with described pipe positioning splint group, welding gun group described in every group is made up of two welding guns and the corresponding both sides that are positioned at described pipe positioning splint group, every welding gun by the 5th drive air cylinder driven, on the drive rod of the 5th described driving cylinder, be fixedly installed universal joint, described universal joint is fixedly connected with described welding gun.
7. a kind of automatic welding machine as claimed in claim 6, it is characterized in that being fixedly installed the rear rail paralleling with described middle guide in described frame, the below of the welding gun group described in every group is provided with a tail-bracket, described tail-bracket and described rear rail are slidably matched, between described tail-bracket and described rear rail, locate by screw, the 5th described driving cylinder is fixedly mounted on described tail-bracket.
8. a kind of automatic welding machine as claimed in claim 1, it is characterized in that described cutting agency comprises that the 6th drives cylinder and guiding swash plate, the 6th described driving cylinder is fixedly mounted in described frame and drive rod is upward through described middle guide, the upper end of the drive rod of the 6th described driving cylinder is fixedly installed the bearing diagonal plate that oriented welding mechanism direction tilts, between described detent mechanism and described welding mechanism, be provided with charging conduit, described guiding swash plate is positioned at the below of described charging conduit.
CN201320863106.5U 2013-12-25 2013-12-25 Automatic welder Expired - Fee Related CN203738202U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201320863106.5U CN203738202U (en) 2013-12-25 2013-12-25 Automatic welder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201320863106.5U CN203738202U (en) 2013-12-25 2013-12-25 Automatic welder

Publications (1)

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CN203738202U true CN203738202U (en) 2014-07-30

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104439660A (en) * 2014-11-19 2015-03-25 柳州市国辉汽车零部件有限公司 Intelligent arc light blocking device
CN104476028A (en) * 2014-11-19 2015-04-01 柳州市国辉汽车零部件有限公司 Automatic arc light stopping device
CN107127521A (en) * 2017-04-07 2017-09-05 安徽长青电子机械(集团)有限公司 One kind buckles vertical rod welder from feeding ring cloth type disk
CN107127519A (en) * 2017-04-07 2017-09-05 安徽长青电子机械(集团)有限公司 One kind buckles vertical rod welding control system from feeding ring cloth type disk
CN109420820A (en) * 2017-08-22 2019-03-05 天津九为实业有限公司 Disk button steel pipe support upright bar disk welding production system
CN110270736A (en) * 2019-07-16 2019-09-24 任丘市金狮焊机制造有限公司 Scaffold upright rod disk buckles Full-automatic welding machine
CN111496412A (en) * 2020-06-08 2020-08-07 解甜 Automatic processing system for manufacturing aluminum alloy anti-theft window

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104439660A (en) * 2014-11-19 2015-03-25 柳州市国辉汽车零部件有限公司 Intelligent arc light blocking device
CN104476028A (en) * 2014-11-19 2015-04-01 柳州市国辉汽车零部件有限公司 Automatic arc light stopping device
CN104476028B (en) * 2014-11-19 2016-06-01 柳州市国辉汽车零部件有限公司 The automatic retention device of arc light
CN107127521A (en) * 2017-04-07 2017-09-05 安徽长青电子机械(集团)有限公司 One kind buckles vertical rod welder from feeding ring cloth type disk
CN107127519A (en) * 2017-04-07 2017-09-05 安徽长青电子机械(集团)有限公司 One kind buckles vertical rod welding control system from feeding ring cloth type disk
CN109420820A (en) * 2017-08-22 2019-03-05 天津九为实业有限公司 Disk button steel pipe support upright bar disk welding production system
CN110270736A (en) * 2019-07-16 2019-09-24 任丘市金狮焊机制造有限公司 Scaffold upright rod disk buckles Full-automatic welding machine
CN110270736B (en) * 2019-07-16 2024-03-08 任丘市金狮焊机制造有限公司 Full-automatic welding machine for scaffold upright rod disc buckle
CN111496412A (en) * 2020-06-08 2020-08-07 解甜 Automatic processing system for manufacturing aluminum alloy anti-theft window

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GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140730

Termination date: 20161225