CN203737661U - Device for automatically cleaning tobacco cutter by use of dry ice - Google Patents
Device for automatically cleaning tobacco cutter by use of dry ice Download PDFInfo
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- CN203737661U CN203737661U CN201420102259.2U CN201420102259U CN203737661U CN 203737661 U CN203737661 U CN 203737661U CN 201420102259 U CN201420102259 U CN 201420102259U CN 203737661 U CN203737661 U CN 203737661U
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- spray gun
- chain
- dry ice
- row chain
- rotor
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Abstract
The utility model provides a device for automatically cleaning tobacco cutter by use of dry ice. The device is provided with a cutter roll cleaning cover and upper and lower compression band cleaning covers; a dust collector is connected with the upper compression band cleaning cover, the lower compression band cleaning cover and the cutter roll cleaning cover by virtue of pipelines, respectively; a dry ice cleaner is connected with a spray gun by use of a pipeline; a spray gun moving device is arranged between left and right wallboards. The device is capable of reducing the production stop period and saving the labor and time taken by mounting and demounting. The device does not cause any damage, abrasion and corrosion to equipment in the cleaning process, and as a result, the utilization rate of the equipment is increased, the cost is reduced and the production efficiency is improved.
Description
Technical field
The utility model relates to the device that a kind of filament cutter of using for manufacture cigarette cleans, specifically a kind of device with dry ice automated cleaning filament cutter.
Background technology
Pipe tobacco is the primary raw material of cigarette.The function of tobacco hobbing diffusion machine will cut into pipe tobacco through anticipating finished tobacco leaf or offal exactly.The upper row chain of filament cutter and the both sides of lower arrayed chain are wallboard, the wallboard of upper row chain, lower arrayed chain and both sides forms the cavity of a wedge type, tobacco leaf or offal enter between row chain and lower arrayed chain from the large end of wedge type cavity, little by little compressed in course of conveying, until enter cutter door, tobacco leaf or offal are cut into pipe tobacco by chopping rotor, and pipe tobacco is drained from discharging opening.
Conventionally filament cutter has two kinds of operational modes, and the one, normal chopping pattern; The 2nd, adjust maintenance mode.Normal chopping pattern is a groundwork state of filament cutter, upper row chain and lower arrayed chain are realized the conveying of material, rotor is realized chopping, require rotor rotation and row chain to carry operation simultaneously, rotor rotary speed in service and remain a ratio with row chain transporting velocity, this ratio is predefined by the requirement of tobacco cut width.It is the running status of a kind of non-chopping of filament cutter that the second is adjusted maintenance mode, to be a kind of duty in the time that filament cutter adjustment is keeped in repair specially, as: after diffusion knife is changed, open rotor rotation new blade is repaired to grinding, make it conform to chopping requirement; When dismounting row chain, open row chain drive unit, under a kind of suitable speed, move, with easy disassembly.
By the moisture content of the tobacco leaf of cutting approximately 18%, the moisture content of offal approximately 28%, on tobacco leaf or offal surface, can be stained with dust, in cutting process, upper row chain and lower arrayed chain will push tobacco leaf or offal, and the cutting knife of rotor carries out strong shear to tobacco leaf or offal, whole process can produce viscous liquid, stick on rotor and row chain surface, the broken end of dust and cigarette sticks thereupon becomes crock above, along with the passing crock of running time can be cumulative; In the process of row chain motion, the crock of accumulation can be formed lump through rolling, and affects row chain delivery precision, chopping process is occurred abnormal, causes the chopping Quality Down of filament cutter.Meanwhile, due to the disappearance of kinematic accuracy, rotor and row chain at the volley can be in abnormal running statuses, and the wearing and tearing of aggravation row chain and correlated parts reduce the service life of filament cutter.For fear of this type of situation, after every day, chopping was produced, operating personnel will carry out outside cleaning to filament cutter, but, stick at the lip-deep crock of correlated parts, adhesive force is very strong, and what stick is very firm, be difficult to remove, general water hydro-peening, the method for blowing with air all can not thoroughly be removed.Therefore, can termly the row chain of filament cutter be removed and carry out special cleaning in cigarette factory.Upper row chain and lower arrayed chain have respectively nearly 200 kilogram weights, and row chain dismounting is time-consuming takes a lot of work, and clean row chain 3 ~ 4 people at least use time half a day.
Summary of the invention
The purpose of this utility model is the technical scheme that proposes a kind of device with dry ice automated cleaning filament cutter.This technical scheme can clean filament cutter automatically, easily and efficiently.
The technical solution of the utility model: a kind of device with dry ice automated cleaning filament cutter, on filament cutter, be provided with rotor cleaning cover and lower arrayed chain cleaning cover, on row chain cleaning cover, dust catcher is connected with upper row chain cleaning cover, lower arrayed chain cleaning cover and rotor cleaning cover respectively through dust collection pipeline; Dry ice cleaner is connected with spray gun through dry ice pipeline; Between filament cutter left and right sidesing wall plate, be provided with spray gun mobile device, described spray gun mobile device is that the two ends of bracing frame are fixed on wallboard, on bracing frame, matched in clearance connects swing span, swing span is connected with oscillating cylinder, swing span outside is provided with can be to the fixing strut of external extension, swing span top is provided with moving track and track drive motors, and track is provided with slide block, connects dry ice spray gun on slide block.
Described spray gun is upper row chain spray gun, and upper row chain spray gun is located at the top of row chain, and the distance of the supreme row chain of upper row chain gun slot is 50-100 millimeter; Described spray gun is lower arrayed chain spray gun, and lower arrayed chain spray gun is located at the below of lower arrayed chain, and lower arrayed chain spout to the distance of lower arrayed chain is 50-100 millimeter; Described spray gun is rotor spray gun, and rotor spray gun is located at the front of rotor, and rotor gun slot to the distance of rotor is 50-100 millimeter.
Described upper row chain spray gun is located between row chain and lower arrayed chain, and upper row chain spray gun is connected with dry ice pipeline; Between filament cutter left and right sidesing wall plate, be provided with spray gun mobile device, the steering knuckle of establishing on mobile device, the angle that steering knuckle turns to is 0～90 degree; The distance of the supreme row chain of upper row chain gun slot is 50-100 millimeter; Lower arrayed chain gun slot to the distance of lower arrayed chain is 50-100 millimeter.
The angle that described oscillating cylinder rotates is 0～90 degree.
Described dry ice cleaner, dust catcher is located on filament cutter or is located at and clean on dolly.
The dirt on filament cutter surface is mainly the crock that glue, wet goods material and the dust in tobacco leaf forms, and adhesive force is very strong, and what stick is very firm, is difficult to remove, and general water hydro-peening, the method for blowing with air all can not thoroughly be removed.Adopting dry ice cleaning equipment is to develop in recent years cleaning technique faster.The operation principle of dry ice cleaning equipment surface dirt is: by compressed air, dry ice particles is accelerated to transonic speed and clash into the surperficial dirt being cleaned, surface dirt suddenly cooling causes surperficial embrittlement, causes the dry ice gas that these temperature are extremely low to enter in the pollutant that occurs crack simultaneously; In the time that surperficial dirt is clashed into, dry ice particles rapidly distillation is gas, and these cracked pollutants are stripped from from the surface of object and remove, and the dust and dirt under cleaning is taken away in time by the dust catcher in system.The utility model is the cleaning that dry ice blasting is applied to filament cutter.The utility model, according to the feature of filament cutter and crock, has designed specific cleaning technique scheme, has designed special cleaning equipment.Upper row chain, lower arrayed chain and the rotor of filament cutter is directly to contact with tobacco leaf, the most easily polluted by crock, and the utility model is mainly for this 3 partial design cleaning program, design cleaning equipment.Rotor is the multiedge cylinder of 0.65 meter of external profile diameter of rotation, is provided with manyly shredding knife on the prismatic surface of multiedge cylinder, and rotor rotates, and the tobacco leaf between upper row chain and lower arrayed chain is cut into silk.Rotor is bulky, complex structure.Upper row chain and lower arrayed chain all by multiple have be connected the flexible annular band that the part in joint forms, the part of upper row chain and lower arrayed chain composition is many, gap is many, once crock accumulation between these gaps, by affecting the normal operation of row chain, even cannot move.One approximately 200 kilograms of secondary row chains, conventional method of cleaning row chain is that row chain is taken off from equipment, rolls over for single part, after soaking, clean one by one, polishing, then assemble, technique is numerous and diverse, labour intensity is large, time-consuming.The utility model is to allow the running of rotor or row chain, and dry ice is sprayed directly on in rotor or row chain, makes to accept uniformly Dry ice cleaning in the rotor that is cleaned or row chain.Because the area being cleaned is larger, spray gun needs to move back and forth.The present invention has designed the speed of service of spray gun and has been cleaned the speed of service of equipment.The present invention is directed to 3 kinds and be cleaned parts and can respectively establish 1 cover spray gun, can be also that upper row chain and lower arrayed chain share 1 cover spray gun, on this cover spray gun, is provided with transfer.The present invention adopts Dry ice cleaning filament cutter, dry ice blasting is to being cleaned object, after completing cleaning task, dry ice has become as carbon dioxide, do not have the problem that newly increases pollution medium, the equipment after cleaning can put into production at once, reduces and produces the downtime, save the artificial and time of dismounting row chain, improved attendant's production security.The utility model does not damage, does not does not wear and tear, not corrosion, reduces device damage equipment in cleaning course, utilization rate and the service life of improving equipment, reduces costs, and has improved production efficiency.
Brief description of the drawings
Fig. 1 is the utility model structural representation,
Fig. 2 is provided with the utility model structural representation that spray gun turns to mobile device and cleans dolly,
Fig. 3 is the utility model spray gun mobile device (18) transmission schematic diagram,
Fig. 4 is row chain on the utility model, lower arrayed chain and knife roller structure schematic diagram,
Fig. 5 is the utility model spray gun mobile device structural representation.
In figure: (1) is upper row chain spray gun, (2) be rotor spray gun, (3) be rotor, (4) be upper row chain, (5) be rotor cleaning cover, (6) be cutter door, (7) be lower arrayed chain, (8) be dry ice cleaner, (9) be filament cutter electrical control cubicles, (10) be lower arrayed chain spray gun, (11) be lower arrayed chain cleaning cover, (12) be upper row chain cleaning cover, (13) be dry ice pipeline, (14) be dolly electrical control cubicles, (15) be to clean dolly, (16) be dust catcher, (17) be dust collection pipeline, (18) be spray gun mobile device, (19) be bracing frame, (20) be oscillating cylinder, (21) be swing span, (22) be slide block, (23) be moving track, (24) be track drive motors, (25) be fixing strut, (26) be wallboard.
detailed description of the invention
One, adopt the device with dry ice automated cleaning filament cutter of 3 dry ice spray guns, as Fig. 1
On filament cutter, be provided with the rotor cleaning cover (5) that adapts with rotor profile and lower arrayed chain cleaning cover (11), upper row chain cleaning cover (12), dust catcher (16) is connected with upper row chain cleaning cover, lower arrayed chain cleaning cover and rotor cleaning cover respectively through dust collection pipeline (17); Dry ice cleaner (8) is located at filament cutter below, and dry ice cleaner is connected with dry ice spray gun through dry ice pipeline (13); Between filament cutter left and right sidesing wall plate (26), be provided with spray gun mobile device (18), described spray gun mobile device is that the two ends of bracing frame (19) are fixed on wallboard, on bracing frame, matched in clearance connects swing span (21), swing span is connected with oscillating cylinder (20), swing span outside is provided with can be to the fixing strut (25) of external extension, to fix strut outward appearance stretches, withstand on left and right sidesing wall plate, swing span is fixed, swing span top is provided with moving track (23) and track drive motors (24), track is provided with slide block (22), connects dry ice spray gun on slide block.The left end of upper row chain (4) and lower arrayed chain (7) is cutter door (6), and filament cutter electrical control cubicles (9) is located at filament cutter below.
Described upper row chain spray gun (1) is located at the top of row chain (4), and the distance of the supreme row chain of upper row chain gun slot is 50-100 millimeter; Described lower arrayed chain spray gun (10) is located at the below of lower arrayed chain (7), and lower arrayed chain spout to the distance of lower arrayed chain is 50-100 millimeter; Described rotor spray gun (2) is located at the front of rotor (3), and rotor gun slot to the distance of rotor is 50-100 millimeter.
Also can separately make a cleaning dolly as Fig. 2, the equipment and the device that are specifically designed to cleaning are placed on to cleaning dolly (15) above, clean on dolly and establish dolly electrical control cubicles (14).
Row chain in cleaning (4), cleaning lower arrayed chain (7) and cleaning rotor (3) are equipped with three kinds of programme of work Z, JZ, HZ, and the speed that specifically spray gun moves is that 30mm/s is Z gear, 20mm/s JZ gear, and 10mm/s is HZ gear.
Use the method for this dry ice automated cleaning filament cutter:
1, row chain in cleaning: upper row chain is moved by normal operative orientation with the speed of 3-5mm/s, also can move by rightabout, upper row chain spray gun (1) starts transverse reciprocating and moves, mobile speed 10-30mm/s, mobile distance is less than row chain width 50mm, after interval 2-5 second, dry ice spray gun is row chain jet particle shape dry ice upwards, the particle diameter of dry ice is φ 1-3 millimeter, dry ice blasting speed is velocity of sound, cleaner system is opened, the crock of removing is collected and siphoned away, turn over after a circle in upper row chain, spray gun stops spraying and transverse shifting, upper row chain stops operating, 3-10 rear dust collector second system closing, complete cleaning upper row chain, also upper row's rotation multi-turn is cleaned as required.
2, clean lower arrayed chain: lower arrayed chain moves by normal operative orientation with the speed of 3-5mm/s, also can move by rightabout, lower arrayed chain spray gun (10) starts transverse reciprocating and moves, mobile speed 10-30mm/s, mobile distance is less than row chain width 50mm, dry ice spray gun is to lower arrayed chain jet particle shape dry ice, the particle diameter of dry ice is φ 1-3 millimeter, dry ice blasting speed is velocity of sound, cleaner system is opened, the crock of removing is collected and siphoned away, turn over after a circle at lower arrayed chain, spray gun stops spraying and transverse shifting, lower arrayed chain stops operating, 3-10 rear dust collector second system closing, complete cleaning lower arrayed chain, also lower arrayed chain rotation multi-turn is cleaned as required.
3, clean rotor: rotor rotates by normal operative orientation operation with the speed of 0.05-0.15rpm, and rotor conventional speeds is 0.11rpm, also can move by rightabout; Rotor spray gun (2) starts transverse reciprocating and moves, mobile speed 10-30mm/s, and mobile distance equals rotor width, dry ice spray gun is to rotor jet particle shape dry ice, the particle diameter of dry ice is φ 1-3 millimeter, and dry ice blasting speed is velocity of sound, and cleaner system is opened, the crock of removing is collected and siphoned away, turn over after a circle at rotor, spray gun stops spraying and transverse shifting, 10-30 rear dust collector second system closing, complete (3) rotor is cleaned, also rotor rotation multi-turn is cleaned as required.
Two, 2 dry ice spray guns are located at the device with dry ice automated cleaning filament cutter between row chain and lower arrayed chain, as Fig. 2
Between filament cutter left and right sidesing wall plate (26), be provided with spray gun mobile device (18), the steering knuckle of establishing on mobile device, the angle that steering knuckle turns to is 0～90 degree; Upper row chain spray gun (1) is located between row chain and lower arrayed chain, and upper row chain spray gun (1) is connected with dry ice pipeline; The distance of the supreme row chain of upper row chain gun slot is 50-100 millimeter; Upper row chain spray gun (1) is just to lower arrayed chain after turning to, and gun slot is 50-100 millimeter to the distance of lower arrayed chain, and all the other structures are identical with embodiment one.
Dry ice cleaner (8), dust catcher (18) device that is specifically designed to cleaning is placed on and cleans dolly (15) above, cleans on dolly and establishes dolly electrical control cubicles (14).
Use the method for this dry ice automated cleaning filament cutter:
1, row chain in cleaning: identical with embodiment one.
2, upper row chain spray gun (1) commutation: fixing strut (25) retraction that is positioned at the both sides of spray gun mobile device (18), swing span (21) is in quick condition, under the driving of oscillating cylinder (20), rotate, the angle 60～80 of rotating, be located at the fixing strut (25) on swing span (21), moving track (23), slide block (22), track drive motors (24) and upper row chain spray gun (1) rotate together, arrive behind precalculated position, fixing strut (25) strut ejects and makes swing span (21) in stationary state, upper row chain spray gun (1) is just to lower arrayed chain, complete commutation.
3, clean lower arrayed chain: identical with embodiment one.
4, clean rotor (3): identical with embodiment one.
Claims (5)
1. the device with dry ice automated cleaning filament cutter, it is characterized in that, on filament cutter, be provided with rotor cleaning cover (5) and lower arrayed chain cleaning cover (11), upper row chain cleaning cover (12), dust catcher (16) is connected with upper row chain cleaning cover, lower arrayed chain cleaning cover and rotor cleaning cover respectively through dust collection pipeline (17); Dry ice cleaner (8) is connected with spray gun through dry ice pipeline (13); Between filament cutter left and right sidesing wall plate (26), be provided with spray gun mobile device (18), described spray gun mobile device is that the two ends of bracing frame (19) are fixed on wallboard (26), on bracing frame, matched in clearance connects swing span (21), swing span is connected with oscillating cylinder (20), swing span outside is provided with can be to the fixing strut (25) of external extension, swing span top is provided with moving track (23) and track drive motors (24), and track is provided with slide block (22), connects dry ice spray gun on slide block.
2. a kind of device with dry ice automated cleaning filament cutter as claimed in claim 1, it is characterized in that, described spray gun is upper row chain spray gun (1), and upper row chain spray gun is located at the top of row chain (4), and the distance of the supreme row chain of upper row chain gun slot is 50-100 millimeter; Described spray gun is lower arrayed chain spray gun (10), and lower arrayed chain spray gun is located at the below of lower arrayed chain (7), and lower arrayed chain spout to the distance of lower arrayed chain is 50-100 millimeter; Described spray gun is rotor spray gun (2), and rotor spray gun is located at the front of rotor (3), and rotor gun slot to the distance of rotor is 50-100 millimeter.
3. a kind of device with dry ice automated cleaning filament cutter as claimed in claim 1, is characterized in that, described upper row chain spray gun (1) is located between row chain and lower arrayed chain, and upper row chain spray gun (1) is connected with dry ice pipeline; Between filament cutter left and right sidesing wall plate (26), be provided with spray gun mobile device (18), the steering knuckle of establishing on mobile device, the angle that steering knuckle turns to is 0～90 degree; The distance of the supreme row chain of upper row chain gun slot is 50-100 millimeter; Lower arrayed chain gun slot to the distance of lower arrayed chain is 50-100 millimeter.
4. a kind of device with dry ice automated cleaning filament cutter as claimed in claim 1, is characterized in that, the angle that described oscillating cylinder (20) rotates is 0～90 degree.
5. a kind of device with dry ice automated cleaning filament cutter as claimed in claim 1, is characterized in that, described dry ice cleaner (8), dust catcher (16) is located on filament cutter or is located at and clean on dolly (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420102259.2U CN203737661U (en) | 2014-03-07 | 2014-03-07 | Device for automatically cleaning tobacco cutter by use of dry ice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420102259.2U CN203737661U (en) | 2014-03-07 | 2014-03-07 | Device for automatically cleaning tobacco cutter by use of dry ice |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203737661U true CN203737661U (en) | 2014-07-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420102259.2U Withdrawn - After Issue CN203737661U (en) | 2014-03-07 | 2014-03-07 | Device for automatically cleaning tobacco cutter by use of dry ice |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203737661U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817112A (en) * | 2014-03-07 | 2014-05-28 | 昆明烟机集团二机有限公司 | Method and device for automatically cleaning tobacco cutting machine with dry ice |
-
2014
- 2014-03-07 CN CN201420102259.2U patent/CN203737661U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817112A (en) * | 2014-03-07 | 2014-05-28 | 昆明烟机集团二机有限公司 | Method and device for automatically cleaning tobacco cutting machine with dry ice |
| CN103817112B (en) * | 2014-03-07 | 2016-01-27 | 昆明烟机集团二机有限公司 | A kind of method of dry ice automated cleaning filament cutter and device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140730 Effective date of abandoning: 20160127 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |