CN203726596U - Molding machine for hollow special-shaped biscuit - Google Patents
Molding machine for hollow special-shaped biscuit Download PDFInfo
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- CN203726596U CN203726596U CN201420149928.1U CN201420149928U CN203726596U CN 203726596 U CN203726596 U CN 203726596U CN 201420149928 U CN201420149928 U CN 201420149928U CN 203726596 U CN203726596 U CN 203726596U
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- driving mechanism
- main shaft
- biscuit
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Abstract
The utility model relates to a molding machine for a hollow special-shaped biscuit. The molding machine comprises a main frame body, and a left driving mechanism, a right driving mechanism, a molding frame and a main shaft arranged on the main frame body, wherein the left driving mechanism is used for driving a fixed shaft of the main shaft to rotate; the right driving mechanism is used for driving a fixed shaft of the molding frame to rotate; a molding mechanism is arranged on the molding frame; the molding mechanism comprises a molding die and a rotating shaft; the rotating shaft is movably assembled on the molding frame; a molding cavity is formed in the molding die; a first bevel gear is fixedly arranged on the main shaft; a second bevel gear is arranged at one end of the rotating shaft; the second bevel gear is in meshed connection with the first bevel gear. A biscuit body made by using the molding machine is very uniform in thickness, the number of air bubbles in the biscuit body can be reduced effectively, even zero air bubble is realized, the mechanical strength of the solid-state biscuit is improved, the phenomenon of crazing is generally avoided in a firing process, and the yield of ceramic products is increased.
Description
Technical field
The utility model relates to a kind of moulding material injection pattern or equipment are not interior to manufacture the former of moulded products, refers to especially a kind of forming machine of hollow special-shaped biscuit.
Background technology
Special-shaped ceramics biscuit mainly refers to the comparatively irregular biscuit of shape, and as the cup biscuit that cross section is irregular polygon, the biscuit of a lot of the type requires base wall thickness even.The molding mode of existing special-shaped ceramics biscuit is many by punching press or roll extrusion or the technique preparation such as make by hand and form.The technique such as punching press or roll extrusion need to be used comparatively large-scale plant equipment, punching press or roll extrusion need very large motive power, this both caused certain potential safety hazard to operator, also need to expend larger electric weight, the expense of procuring equipment is higher, production cost is high, and a lot of punching press/roll unit once can only be prepared a molding biscuit, and production efficiency is comparatively low.There is the problems such as efficiency is low, cost of labor is high in manual operation.
In addition, in the special-shaped ceramics biscuit base substrate of preparing by above-mentioned technique, often contain a certain amount of bubble, this is because more or less can be mixed with a certain amount of air in the preparation process of base mud, and such base mud is made biscuit by above-mentioned technique can not get rid of bubble contained in base mud often.In follow-up firing process, easily occur the situations such as blank cracking containing alveolate biscuit, the product quality of further producing is lower.
Summary of the invention
The utility model provides a kind of forming machine of hollow special-shaped biscuit, to overcome, the production efficiency that existing special-shaped forming of green body technique exists is low, production cost is high, the base substrate thickness evenness of made is poor, easily contain bubble in base substrate, the problem such as product quality is lower.
The utility model adopts following technical scheme:
The forming machine of hollow special-shaped biscuit, it comprises main frame body and is located at the left driving mechanism on this main frame body, right driving mechanism, forming supporter, main shaft, this left driving mechanism drives this main shaft fixed-axis rotation, this right driving mechanism drives this forming supporter fixed-axis rotation, this main shaft is assemblied on this forming supporter coaxially, and main shaft is contrary with forming supporter direction of rotation; This forming supporter is provided with at least one shaping mechanism, and this shaping mechanism comprises mould, rotating shaft, and this rotating shaft activity is assemblied on this forming supporter, and this rotating shaft drives this mould rotation; In this mould, be provided with the forming cavity for accommodating mud; On this main shaft, be fixed with the first angular wheel, this rotating shaft one end is provided with the second angular wheel, and this second angular wheel and this first angular wheel are connected with a joggle.
Further:
Above-mentioned shaping mechanism also comprises rotating disc, and this rotating disc is fixedly connected with above-mentioned rotating shaft, and above-mentioned mould is removably assemblied on this rotating disc.More specifically, this mould is that the fixed mount by being arranged on rotating disc is fixed, this fixed mount is U font by a mobile jib and two side levers and connects and composes, on two ends of hinged this mobile jib of upper end difference of two side levers, the lower end of two side levers connects respectively this rotating disc, and this mobile jib is provided with depression bar, this depression bar this mobile jib that is threaded, this depression bar bottom is fixed with pressure pad, and above-mentioned mould is fixed between this pressure pad and this rotating disc.More specifically, above-mentioned side lever is connected as one and is formed by upper side lever and lower lateral rods, on this, the lower end madial wall of side lever is provided with female thread structure, the upper end lateral wall of this lower lateral rods is provided with the external screw thread matching with this internal thread, the lower end of this lower lateral rods is fixed with the collar, on above-mentioned rotating disc, be fixed with cross bar, this this cross bar of collar pivot bush unit.
Above-mentioned forming supporter is made up of left hand plate, right side dish and at least two connection straps, and this left hand plate is connected by this connection strap one with right side dish, is equipped with above-mentioned rotating shaft on this connection strap.
Above-mentioned left hand plate, right side dish are assemblied on above-mentioned main frame body by bearing block respectively; Above-mentioned right driving mechanism comprises right power output rod, this right power output rod this right side dish that is in transmission connection; Above-mentioned main shaft runs through this left hand plate, and this main shaft connects this left hand plate by bearing arrangement, and above-mentioned left driving mechanism comprises left power output rod, the be in transmission connection left end of this main shaft of this left power output rod; The right-hand member of main shaft connects above-mentioned right side dish by bearing arrangement.
Above-mentioned left driving mechanism comprises left motor, left reduction box, and above-mentioned left power output rod is assemblied in this left reduction box, and this left motor-driven connects this left reduction box; Above-mentioned main frame body is provided with left electric cabinet, and this left electric cabinet is for controlling keying and the speed of service of left motor.
Above-mentioned right driving mechanism comprises right motor, right reduction box, and above-mentioned power output rod is assemblied in this right reduction box, and this right motor-driven connects this right reduction box; Above-mentioned main frame body is provided with right electric cabinet, and this right electric cabinet is for controlling keying and the speed of service of right motor.
From the above-mentioned description to the utility model structure, compared to the prior art, the utlity model has following advantage:
1. very even by the standby biscuit base substrate thickness of shaping mechanism of the present utility model, and can effectively reduce even zero Bubble formation of number of bubbles in base substrate, the mechanical strength of prepared solid-state biscuit is better, after glazing, burn till, in sintering process, conventionally do not split glaze phenomenon, this contributes to improve the yield rate of ceramic product.
2. whether forming machine of the present utility model can be controlled to by controlling the operation of left and right motor the rotation mode of mould, can prepare hollow unsealed biscuit, also can prepare the biscuit of hollow closed structure.
3. on forming of green body machine of the present utility model, can drive several moulds to rotate simultaneously, production efficiency is high, staff only need to pour into forming cavity by quantitative mud, then by fixed mount, mould is fixed on rotating disc, makes can obtain molding biscuit after mould rotation certain hour (until mud mummification).
4. machine of the present utility model is simple in structure, easy to maintenance, and equipment cost is cheap, and power consumption is little, and the production cost of biscuit obtains further by low.
5. forming machine of the present utility model can be controlled the velocity of rotation of motor, can regulate and control targetedly motor speed according to the mobility of mud, and prepared biscuit base substrate thickness is more even, is conducive to improve the quality of product.
6. use forming machine of the present utility model can not cause potential safety hazard to staff, also effectively reduced staff's workload.
Brief description of the drawings
Fig. 1 is the perspective view of forming of green body machine of the present utility model.
Fig. 2 is the structural representation that forming machine arranges three connection straps.
Fig. 3 is the structural representation that forming machine arranges four connection straps.
Fig. 4 is the perspective view of mould.
Detailed description of the invention
Detailed description of the invention of the present utility model is described with reference to the accompanying drawings.
With reference to Fig. 1, the forming machine of hollow special-shaped biscuit, it comprises main frame body 1 and is located at left driving mechanism 6, right driving mechanism 2, forming supporter 3, the main shaft 4 on this main frame body 1, this left driving mechanism 6 drives these main shaft 4 fixed-axis rotations, this right driving mechanism 2 drives these forming supporter 3 fixed-axis rotations, and this main shaft 4 is assemblied on this forming supporter 3 coaxially, and main shaft 4 is contrary with the direction of rotation of forming supporter 3, one turns clockwise, and another is rotated counterclockwise.Main shaft 4 and forming supporter 3 not necessarily need to rotate simultaneously, and it can be a rotation, and another rotates, and can be also two and rotate simultaneously.Both rotating speeds are not necessarily identical, can adjust according to actual production.
This left driving mechanism 6 comprises left motor 61, left reduction box 62, left motor 61, left reduction box 62 are fixedly assemblied in respectively on main frame body 1, this left reduction box 62 is equipped with left power output rod 621, this left motor 61 this left reduction box 62 that is in transmission connection, the power of left motor 61 passes to left power output rod 621 by left reduction box 62, left power output rod 621 and then rotate.Above-mentioned main frame body 1 is provided with left electric cabinet 63, and this left electric cabinet 63 is for controlling keying and the speed of service of left motor 61.
This right driving mechanism 2 comprises right motor 21, right reduction box 22, right motor 21, right reduction box 22 are fixedly assemblied in respectively on main frame body 1, this right reduction box 22 is equipped with power output rod 221, this right motor 21 this right reduction box 22 that is in transmission connection, the power of right motor 21 passes to power output rod 221 by right reduction box 22, power output rod 221 and then rotate.Above-mentioned main frame body 1 is provided with right electric cabinet 23, and this right electric cabinet 23 is for controlling keying and the speed of service of right motor 21.
Forming supporter 3 is made up of left hand plate 31, right side dish 32 and at least two connection straps 33, and as shown in Figure 2, two adjacent connection straps 33 can be connected as a single entity by pitman 331.The quantity of connection strap 33 can be according to the size of the size of mould 51, rotating disc 53 etc. because usually setting, three connection strap 33(are preferably set as shown in Figure 2) or four connection strap 33(are as shown in Figure 3), connection strap 33 is evenly arranged in a circumferential direction, more steady can make like this forming supporter 3 rotate time, the service life that is conducive to improve equipment.This left hand plate 31 and right side dish 32 connects as one by this connection strap 33 and then forms this forming supporter 3.Left hand plate 31, the right side dish 32 of forming supporter 3 are assemblied on main frame body 1 by bearing block 34 respectively, and bearing block 34 is fixedly installed, and left hand plate 31 all can be done System of Rotating about Fixed Axis motion by relative this bearing block 34 with right side dish 32; In fact in producing, also can bearing block be set by the two ends at main shaft, then forming supporter is assemblied on main shaft by bearing arrangement, forming supporter can be realized rotatablely moving of self by the mode such as gear drive or driving-belt, but such structure canonical loading can be larger, the maintenance rate of raising equipment, and affect service life of equipment.The right power output rod 221 of above-mentioned right driving mechanism 2 is synchronous by right connector 35, this right side dish 32 that is in transmission connection coaxial rotating, and right power output rod 221 drives 32 rotations of right side dish, and then drives whole forming supporter 3 to rotate.The left end of above-mentioned main shaft 4 runs through this left hand plate 31, and this main shaft 4 connects this left hand plate 31 by bearing arrangement, and the left power output rod 621 of left driving mechanism 6 is synchronous by left connector 65, the left end of this main shaft 4 that is in transmission connection coaxial rotating; The right-hand member of main shaft 4 connects above-mentioned right side dish 32 by bearing arrangement.
Above-mentioned forming supporter 3 is provided with several shaping mechanisms 5, and this shaping mechanism 5 comprises mould 51, rotating shaft 52 and rotating disc 53.With reference to Fig. 4, mould 51 is gypsum mold, and this mould 51, by die main body 511 and die cover 512 mix proportions, is provided with the forming cavity 510 for accommodating mud in this die main body 511.This rotating disc 53 is fixedly connected with this rotating shaft 52, and these rotating shaft 52 activities are assemblied on the connection strap 33 of this forming supporter 3, and mould 51 is removably fixedly assemblied on rotating disc 53 by fixed mount 54, and the structure of fixed mount 54 refers to next section of description.On this main shaft 4, be fixed with the first angular wheel 42, these rotating shaft 52 one end are provided with the second angular wheel 521, and this second angular wheel 521 is connected with a joggle with this first angular wheel 42.Right motor 21 drives this forming supporter 3 of transmission to rotate, this forming supporter 3 drives shaping mechanism 5 to rotate, because the direction of rotation of relative this forming supporter 3 of main shaft 4 is contrary, and the first angular wheel 42 of main shaft 4 is connected with a joggle with the second angular wheel 521 on rotating shaft 52, so rotating shaft 52 will rotate along with forming supporter 3, just must there is relative rotation with the first angular wheel 42 in the second angular wheel 521, rotating shaft 52 himself is also ceaselessly being made spinning motion in the time rotating along with forming supporter 3.This rotating shaft 52 will drive this mould 51 to make spinning motion while making spinning motion.While being forming machine operation of the present utility model, mould 51 is both along with forming supporter 3 is made revolution motion, also under the drive of rotating shaft 52, make spinning motion simultaneously, the such motor pattern of mould 51 makes mud can cover better more completely the sidewall of forming cavity 510, and the uniformity of the base substrate thickness of prepared biscuit is better.
Above-mentioned fixed mount 54 is U font by a mobile jib 541 and two side levers 542 and connects and composes, on two ends of hinged this mobile jib 541 of upper end difference of two side levers 542, the lower end of two side levers 542 connects respectively this rotating disc 53, this mobile jib 541 is provided with depression bar 543, this depression bar 543 this mobile jib 541 that is threaded, these depression bar 543 bottoms are fixed with pressure pad 544, and above-mentioned mould 51 is fixed between this pressure pad 544 and this rotating disc 53.More specifically, above-mentioned side lever 542 is connected as one and is formed by upper side lever 545 and lower lateral rods 546, on this, the lower end madial wall of side lever 545 is provided with female thread structure, the upper end lateral wall of this lower lateral rods 546 is provided with the external screw thread matching with this internal thread, the lower end of this lower lateral rods 546 is fixed with the collar 547, on above-mentioned rotating disc 53, be fixed with cross bar 531, this this cross bar 531 of collar 547 pivot bush units.
Shaping mechanism of the present utility model for the method for hollow special-shaped biscuit for: according to the volume of the biscuit that will make, the factors such as thickness are formulated the volume parameter of needed mud, quantitative slurry is injected in the forming cavity 510 of die main body 511 by this volume parameter, cover die cover 512 and form mould 51, mould with mud 51 is fixed on by fixed mount 54 on the rotating disc 53 of shaping mechanism 5, manipulate the button on left electric cabinet 63 and right electric cabinet 23, left motor 61 and right motor 21 start operation, right motor 21 drives right power output rod 221 to rotate, and further drive forming supporter 3 to rotate, the shaping mechanism 5 arranging on forming supporter 3 is also along with forming supporter 3 is made revolution motion, mould 51 is also made revolution motion thereupon, left motor 21 drives main shaft 4 to rotate toward rightabout relative to this forming supporter 3, because the second angular wheel 521 on the rotating shaft 52 of the first angular wheel 42 on main shaft 4 and shaping mechanism 5 is connected with a joggle, so under the effect of the first angular wheel 42, rotating shaft 52 can be made spinning motion (being rotated taking rotating shaft 52 center lines as axis), rotating shaft 52 driven rotary dish 53 rotations, are fixed on the also rotation thereupon of mould 51 on rotating disc 53.In the revolution that mould 51 carries out at the same time and rotation action, mud can progressively cover the inwall of forming cavity 510, and then on the inwall of forming cavity 510, progressively form the mud layer of an even thickness, the mould 51 of being prepared by gypsum has good hygroscopicity, after moisture in mud is absorbed by gypsum, mud is that mummification forms solid-state biscuit.In the time only starting left motor 61, there is spinning motion in 51 of moulds, and now, this forming machine of the present utility model can be for the preparation of hollow but unsealed special-shaped biscuit; In the time only opening right motor 21, mould 51 can be along with forming supporter 3 is made revolution motion, himself also can issue raw spinning motion in the drive of rotating shaft 52, difference when this and left motor 61 and right motor 21 are opened is simultaneously, the revolution while only opening right motor 21 and spinning motion speed are comparatively slow.When mould 51 revolves round the sun with spinning motion simultaneously, forming machine of the present utility model is mainly used in the biscuit of making airtight hollow-core construction.Certainly, forming machine of the present utility model also can be also for the preparation of the biscuit of the hollow-core construction of regular shape.Very even by the biscuit base substrate thickness that shaping mechanism of the present utility model is standby, and can effectively reduce the even zero bubble one-tenth of number of bubbles in base substrate, the mechanical strength of prepared solid-state biscuit is better, after glazing, burn till, in sintering process, conventionally do not split glaze phenomenon, this contributes to improve the yield rate of ceramic product.
Above are only detailed description of the invention of the present utility model, but design concept of the present utility model is not limited to this, allly utilizes this design to carry out the change of unsubstantiality to the utility model, all should belong to the behavior of invading the utility model protection domain.
Claims (9)
1. the forming machine of hollow special-shaped biscuit, it is characterized in that: comprise main frame body and be located at the left driving mechanism on this main frame body, right driving mechanism, forming supporter, main shaft, this left driving mechanism drives this main shaft fixed-axis rotation, this right driving mechanism drives this forming supporter fixed-axis rotation, this main shaft is assemblied on this forming supporter coaxially, and main shaft is contrary with forming supporter direction of rotation; This forming supporter is provided with at least one shaping mechanism, and this shaping mechanism comprises mould, rotating shaft, and this rotating shaft activity is assemblied on this forming supporter, and this rotating shaft drives this mould rotation; In this mould, be provided with the forming cavity for accommodating mud; On this main shaft, be fixed with the first angular wheel, this rotating shaft one end is provided with the second angular wheel, and this second angular wheel and this first angular wheel are connected with a joggle.
2. the forming machine of hollow special-shaped biscuit as claimed in claim 1, is characterized in that: described shaping mechanism also comprises rotating disc, and this rotating disc is fixedly connected with described rotating shaft, and described mould is assemblied on this rotating disc.
3. the forming machine of hollow special-shaped biscuit as claimed in claim 2, it is characterized in that: described rotating disc is provided with fixed mount, this fixed mount is U font by a mobile jib and two side levers and connects and composes, on two ends of hinged this mobile jib of upper end difference of two side levers, the lower end of two side levers connects respectively this rotating disc, and this mobile jib is provided with depression bar, this depression bar this mobile jib that is threaded, this depression bar bottom is fixed with pressure pad, and described mould is fixed between this pressure pad and this rotating disc.
4. the forming machine of hollow special-shaped biscuit as claimed in claim 3, it is characterized in that: described side lever is connected as one and formed by upper side lever and lower lateral rods, on this, the lower end madial wall of side lever is provided with female thread structure, the upper end lateral wall of this lower lateral rods is provided with the external screw thread matching with this internal thread, the lower end of this lower lateral rods is fixed with the collar, on described rotating disc, be fixed with cross bar, this this cross bar of collar pivot bush unit.
5. the forming machine of hollow special-shaped biscuit as claimed in claim 1, it is characterized in that: described forming supporter is made up of left hand plate, right side dish and at least two connection straps, this left hand plate is connected by this connection strap one with right side dish, is equipped with described rotating shaft on this connection strap.
6. the forming machine of hollow special-shaped biscuit as claimed in claim 5, is characterized in that: described left hand plate, right side dish are assemblied on described main frame body by bearing block respectively; Described right driving mechanism comprises right power output rod, this right power output rod this right side dish that is in transmission connection; Described main shaft runs through this left hand plate, and this main shaft connects this left hand plate by bearing arrangement, and described left driving mechanism comprises left power output rod, the be in transmission connection left end of this main shaft of this left power output rod.
7. the forming machine of hollow special-shaped biscuit as claimed in claim 6, is characterized in that: the right-hand member of described main shaft connects described right side dish by bearing arrangement.
8. the forming machine of hollow special-shaped biscuit as claimed in claim 6, is characterized in that: described left driving mechanism comprises left motor, left reduction box, and described left power output rod is assemblied in this left reduction box, and this left motor-driven connects this left reduction box; Described main frame body is provided with left electric cabinet, and this left electric cabinet is for controlling keying and the speed of service of left motor.
9. the forming machine of hollow special-shaped biscuit as claimed in claim 6, is characterized in that: described right driving mechanism comprises right motor, right reduction box, and described power output rod is assemblied in this right reduction box, and this right motor-driven connects this right reduction box; Described main frame body is provided with right electric cabinet, and this right electric cabinet is for controlling keying and the speed of service of right motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420149928.1U CN203726596U (en) | 2014-03-31 | 2014-03-31 | Molding machine for hollow special-shaped biscuit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420149928.1U CN203726596U (en) | 2014-03-31 | 2014-03-31 | Molding machine for hollow special-shaped biscuit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203726596U true CN203726596U (en) | 2014-07-23 |
Family
ID=51196700
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420149928.1U Withdrawn - After Issue CN203726596U (en) | 2014-03-31 | 2014-03-31 | Molding machine for hollow special-shaped biscuit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203726596U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934881A (en) * | 2014-03-31 | 2014-07-23 | 福建省德化煜坤陶瓷有限公司 | Hollow special-shaped biscuit forming machine |
| CN115256639A (en) * | 2022-08-29 | 2022-11-01 | 福建省泷澄建设集团有限公司 | Concrete mixing device for construction |
-
2014
- 2014-03-31 CN CN201420149928.1U patent/CN203726596U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103934881A (en) * | 2014-03-31 | 2014-07-23 | 福建省德化煜坤陶瓷有限公司 | Hollow special-shaped biscuit forming machine |
| CN103934881B (en) * | 2014-03-31 | 2015-12-23 | 福建省德化煜坤陶瓷有限公司 | The forming machine of hollow special-shaped biscuit |
| CN115256639A (en) * | 2022-08-29 | 2022-11-01 | 福建省泷澄建设集团有限公司 | Concrete mixing device for construction |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20140723 Effective date of abandoning: 20151223 |
|
| C25 | Abandonment of patent right or utility model to avoid double patenting |