CN203725329U - Steel tube painting device in automatic steel tube outer surface painting production line - Google Patents

Steel tube painting device in automatic steel tube outer surface painting production line Download PDF

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Publication number
CN203725329U
CN203725329U CN201420065092.7U CN201420065092U CN203725329U CN 203725329 U CN203725329 U CN 203725329U CN 201420065092 U CN201420065092 U CN 201420065092U CN 203725329 U CN203725329 U CN 203725329U
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China
Prior art keywords
cylinder
painting
spraying
spraying cylinder
steel pipe
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CN201420065092.7U
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Chinese (zh)
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刘海生
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Boluonusi Coating & Fitting-Up Equipment Co Ltd Beijing
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Boluonusi Coating & Fitting-Up Equipment Co Ltd Beijing
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Abstract

The utility model discloses a steel tube painting device in an automatic steel tube outer surface painting production line, belonging to the technical field of painting mechanical equipment product structures. The steel tube painting device comprises a painting box, a spraying cylinder and a spraying gun group which are arranged in the painting box, rotary cone parts arranged at two ends of the spraying cylinder, and a recovery box and a separating air duct in extending connection, which are arranged at the bottom of the painting box. A contaminated area is isolated due to the structure, the contamination degree of the whole painting box can be reduced, the cleaning workload can be alleviated, the paint dripping defect is eliminated and the recycling amount is increased.

Description

For the steel pipe device for painting of outer surface of steel tube automatic painting production line
Technical field
The utility model relates to a kind of steel pipe device for painting for outer surface of steel tube automatic painting production line, belongs to the technical field of plant equipment product structure, belongs to specifically the technical field of application machinery device product structure.
Background technology
Current steel pipe device for painting (as Fig. 5, shown in Fig. 6 and Fig. 7) mainly by: be coated with vanning 100, spraying cylinder 200, automatic spray gun group 300, reclaim funnel 400, wind output channel 500 forms.
Being coated with vanning 100 is a cuboid metal thin plate structure.Its front-back has circular hole, passes in and out for steel pipe.Its middle part is provided with dolly, and side, middle part is provided with door and guide rail, for dolly turnover maintenance.Spraying cylinder 200 is lifted on dolly bottom.Dolly be provided with elevating mechanism can adjust spraying cylinder 200 axis with turnover steel pipe axis keep basically identical.Design definite spraying cylinder 200 and be positioned at the length of rectangle painting vanning 100 and the centre of width, and short transverse position on the upper side, and keep spraying cylinder 200 and be coated with to case have sufficient space to hold the coating cloud dispersing in spraying process between 100.Spraying cylinder 200 is a cylinder thin-sheet metal structure, and axial dimension is shorter, and radial dimension is larger, is made up of two circular end surface and a face of cylinder.On two end face, have circular hole, for steel pipe turnover.On its face of cylinder, be processed with uniform installing hole, by these holes, automatic spray gun be arranged on the face of cylinder; Every spray gun axis after installation is in even centripetal position, in order to ensure that the fan-shaped coating cloud stream being sprayed by spray tip while spraying is evenly distributed.Automatic spray gun group 300 is equipped with 6 to 12 spray guns according to the size of diameter of steel tube specification.Every spray gun is made up of nozzle, gunjet rack and gun body.
The bottom that is coated with vanning 100 is provided with reclaims funnel 400, enters collection box for the coating of collecting under drippage, finally sends coating storage box back to by paint pump.
Wind output channel 500 designs on the top that is coated with vanning 100, enters waste gas pollution control and treatment equipment for the waste gas containing coating cloud that spraying process is dispersed.
The process of general steel pipe japanning is: first steel pipe must keep certain speed, at the uniform velocity advances along axis direction.Be coated with vanning 100 and the workpiece signal that puts in place detected by position detecting device when anterior when steel tube end part arrives.Electrical apparatus control system is by this signal lag simultaneously.When steel tube end part enters spraying when cylinder by the painting import of casing, electrical apparatus control system stops time delay, opens and controls the magnetic valve that spray gun is opened, and magnetic valve is connected gas circuit, opens spray gun group 300, and nozzle sprays fan-shaped coating cloud stream.Now among the encirclement of the coating cloud stream of steel pipe in many spray gun ejections.Along with constantly entering of steel pipe, steel pipe is sprayed coating.Steel pipe is moved out of spraying cylinder subsequently.Spray gun is cut out by electrical apparatus control system, and the japanning process of a steel pipe finishes.
What be worth here paying special attention to is, the coating that is not ejection has all arrived steel tube surface, meanwhile unnecessary coating cloud has emitted out and has dispersed everywhere from the space between steel pipe and 200 perforates of spraying cylinder after being full of spraying cylinder 200, then these coating clouds disperse to spraying cylinder 200 in the space being coated with between vanning 100, produce air-flow whirlpool, polluted the environment in application.If do not taken measures, more coating clouds are likely emerged and are coated with vanning 100 contaminated environment.So wind output channel 500 has played effect, under the attraction of blower fan, form certain flow rotation and coating cloud is swept away from being coated with 100 the top of casing from being coated with vanning 100 air of coming in.Because of the mixing of coating and air, it is rarer that coating starts, but along with the aggravation mixing, solvent evaporates, coating becomes sticky gradually, and coating is final or can be bonded at painting vanning 100 inner walls.
From description above, can see because unnecessary coating cloud has polluted and be coated with vanning 100 inner walls, cause series of problems:
The firstth, cleaning difficulty; Be coated with vanning 100 inwalls because coating cloud constantly pollutes, accumulate over a long period, constantly thickening, constantly solidifies, and is finally manually difficult to cleaning;
The secondth, waste paint; Be coated with vanning 100 inwalls because unnecessary coating is bonded at, can not be recovered, thereby have wasted coating;
The 3rd coating is not dry; Be coated with on vanning 100 top wallboards because unnecessary coating cloud is gathered in, through constantly accumulating, and be subject to the solvent evaporates that affects of air draft, be stained with on wallboard, collect for larger drop, final gravitate drips, and drops in the formation of steel pipe upper surface and drips paint defect.Drip paint defect and cause local overweight coating to be difficult for being dried, easily produce tube and tube adhesion, affect next procedure packaging progress;
The 4th writing difficulty is distinguished; More seriously, due to the flowing of blocked up dope layer, the writing of last process spray is deformed, have a strong impact on the outward appearance of product and the identification of performance label.
Summary of the invention
The utility model provides a kind of steel pipe device for painting for outer surface of steel tube automatic painting production line for the deficiencies in the prior art, to realize the pollution level that reduces whole painting vanning, be beneficial to cleaning, strengthen recovering effect, isolation Polluted area, alleviates cleaning work amount, stops to drip paint defect, improve yield, fundamentally overcome the object of prior art deficiency.
In order to achieve the above object, the technical solution of the utility model is:
For a steel pipe device for painting for outer surface of steel tube automatic painting production line, comprise and be coated with vanning, spraying cylinder and spray gun group, paint pump, collection box and separation air channel;
The upright hollow rectangular structure of described painting vanning for being made up of sheet metal or shaped steel, has five equipment installed surfaces, is respectively front installed surface, rear installed surface, left installed surface, right installed surface and upper installed surface;
Described left installed surface middle part arranges the AD that can adjust spray gun; On this, installed surface is fixedly connected with guide rail, and on this, the middle part of installed surface is provided with trapezoidal dolly, on the guide rail of this trolley frame installed surface on this;
Described guide rail extends painting vanning one segment distance to the right and is fixed on ground by support;
Described right installed surface middle part is provided with dolly pull-out to be departed from and is coated with the side door that vanning to more spacious place, is conveniently keeped in repair and adjusted dolly and spray gun group;
Described spraying cylinder and spray gun group are arranged in this painting vanning, and this spraying cylinder and spray gun group form by spraying the spray gun group that cylinder and a plurality of automatic spray gun form; This spraying cylinder is lifted on dolly bottom, is provided with the axis that can adjust the upper-lower position of spraying cylinder axis and pass in and out steel pipe and keeps basically identical elevating mechanism on this dolly;
Described front installed surface has into rear installed surface the circular hole that is coaxially provided for steel pipe turnover, and this circular hole inner side arranges shape steel bracket, and rotating cone cartridge unit is installed on this support;
Described spraying cylinder is positioned at the front and back installed surface of this painting vanning and the centre of left and right installed surface, and short transverse position on the upper side; This spraying cylinder is a cylinder thin-sheet metal structure, and axial dimension is shorter, and radial dimension is larger, is made up of two circular end surface and a face of cylinder; In two circular end surface of this spraying cylinder, have the coaxial circular hole for steel pipe turnover; On the face of cylinder of this spraying cylinder, be processed with equally distributed installing hole, a plurality of automatic spray guns are arranged on this face of cylinder by this installing hole, and described each automatic spray gun axis is in even centripetal position; Every automatic spray gun is made up of nozzle, gunjet rack and gun body;
Described collection box is a cuboid metal thin plate structure that is arranged on this application lower box part, and this collection box connects an extension along the right side one of this painting vanning, and described paint pump is fixedly connected with and is arranged on this extension; The termination mounting flange assembly of this extension;
Described separation air channel is the hollow cylindrical rigid structure that plumbness arranges, and this separation air channel is tightly connected by this flange component and this collection box; The inside in this separation air channel adopts welding procedure that a plurality of baffle plates are installed; Setting mutually has a certain degree between this baffle plate.
This rotating cone cartridge unit forms by boring cylinder, bearing inner ring, outer race, rolling element, hinge wheel, minor sprocket, chain, reducing motor;
Described cone cylinder is rigid plate structure, and the outside diameter of this cone cylinder approaches the diameter of spraying cylinder; This spraying Cylindorical rod to two ends be respectively arranged with a cone cylinder; The outside diameter of this cone cylinder is towards two circular end surface settings of this spraying cylinder;
Described bearing inner ring is fixed on this shape steel bracket, fixes with bolt; Described outer race ring set, in the outside of this bearing inner ring, is provided with a plurality of rolling elements between this outer race and this bearing inner ring, and this outer race becomes relative rolling to connect by this rolling element and this bearing inner ring; Front end flange dish is set on this outer race, and this cone cylinder is fixedly connected with the front end flange dish of this outer race; Described hinge wheel is installed on the middle part of outer race; Described reducing motor is positioned at the upper installed surface of this painting vanning; The axle head of this reducing motor is connected and installed minor sprocket; This minor sprocket connects this hinge wheel by chain.
Between this baffle plate, be spaced apart 1/2nd of duct cross-section width; The width of this baffle plate is that 1/2nd of air channel width adds 25 millimeters; The length of this baffle plate is the length of duct cross-section, and the angle of this baffle plate and horizontal direction is 12-15 degree, downward-sloping.
It is 4 that this baffle plate arranges number.
The axial dimension of the spraying cylinder in this spraying cylinder and spray gun group is between 300-600 millimeter, and radial dimension is between 700-1300 millimeter; In this spray gun group, the nozzle of spray gun is between 250-300 millimeter to this spraying Cylindorical rod centre distance arbitrarily.
This spraying cylinder radial dimension or diameter are 700 millimeters, and 3 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 800 millimeters, and 4 or 6 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 900 millimeters, and 6 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1000 millimeters, and 8 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1200 millimeters, and 10 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1300 millimeters, and 12 spray guns are evenly installed on the face of cylinder of this spraying cylinder.
This painting vanning bottom is the rectangle frame that an angle steel surrounds; The angle bar frame arranging on the collection box of this rectangle frame and bottom is fixedly linked with screw.
Employing the technical solution of the utility model is owing to respectively installing a rotating cone cylinder to being coated with between vanning outlet and spraying cylinder to being coated with between vanning import at spraying cylinder.Rotating cone cylinder is conical metal thin plate structure.Its size diameter is all greater than diameter of steel tube, and steel pipe can therefrom pass through.Installing after rotating cone cylinder, rotating cone cylinder is just isolated contaminated area, front and back, and contaminated area before and after making can not entered by the coating cloud of emerging in spraying cylinder, only can pollute rotating cone tube inner surface, buffer action that Here it is.
Another benefit that rotating cone cylinder is installed is to reclaim and antidrip effect.When work, steel pipe enters spraying cylinder through rotating cone cylinder, spray gun group ejection coating, and steel pipe completes application, and meanwhile coating cloud also gushes and is full of cone cylinder from space between steel pipe and the perforate of spraying cylinder.The coating cloud coming up is subject to blower fan and attracts a part of gap between cone cylinder and spraying cylinder of the effect of entrainmenting of air-flow to take away, another part is stained with to cone tube inner surface, and constantly collect, valuable is, and cone cylinder rotates, and is subject to that the effect coating of centrifugal force is oppressed can not drip on the conical surface.Because the diameter of cone cylinder different cross section is different, under same rotating speed, the linear velocity of diameter general goal is fast, the linear velocity at the little place of diameter is slow, therefore the large end of centrifugal force is larger than small end, exists the painting feed liquid of cone tube inner surface to flow to large end motion, and is thrown away by large end the contaminated area, middle part that is coated with vanning.Then the painting feed liquid stream throwing away flows into application lower box part collection box, sends coating storage box back to by paint pump.We can find to be coated with feed liquid stream and can not bore cylinder inner accumulation thus.This has just solved a paint problem from basis.
Due to the deposition direction main body of coating cloud or finally should be downward.The position of the air-vent that is coated with vanning wind output channel is made as to below, makes their direction of motion identical, just can reduce vortex and produce, thereby reduce the pollution to application upper box part inner surface.
Because air-vent has been changed to below, air channel vertical section has lengthened, and the vertical section of wind output channel increases gas-liquid separation baffle plate simultaneously; This has just formed a gas-liquid separator, and the coating cloud in waste gas is separated, and collects for being coated with feed liquid stream, sends coating storage box back to by collection box and paint pump recovery below air channel.
The part coating cloud of taking away from the gap between cone cylinder and spraying drum and the mixture-waste gas of air enter vertical section air channel through being coated with shape lower box part exhaust outlet, separate the coating reclaiming in waste gas.
By changing the direction of exhaust outlet, reduce the pollution level of whole painting vanning in a word, be conducive to cleaning; Increase air channel separator, strengthened recovering effect; Increase rotating cone cylinder, isolated the Polluted area of half, alleviated cleaning work amount.Stop a paint defect, improved yield.
Brief description of the drawings
Fig. 1 is that the utility model product overall structure master looks schematic diagram;
Fig. 2 is the utility model product overall structure schematic top plan view;
Fig. 3 is the utility model product painting case cross section structure schematic diagram;
Fig. 4 is the local enlarged diagram of A-A part in Fig. 3;
Fig. 5 is that prior art products overall structure master looks schematic diagram;
Fig. 6 is prior art products overall structure schematic top plan view;
Fig. 7 is that prior art products is coated with vanning cross section structure schematic diagram.
Number in the figure explanation
1, be coated with vanning
2, rotating cone cartridge unit
3, bearing inner ring
4, outer race
5, minor sprocket
6, reducing motor
7, chain
8, hinge wheel
9, rolling element
10, cone cylinder
11, spraying cylinder and spray gun group
12, collection box
13, flange component
14, paint pump
15, separate air channel
16, baffle plate
17, coating storage bin
18, guide rail.
100, be coated with vanning
200, spraying cylinder
300, automatic spray gun group
400, reclaim funnel
500, wind output channel.
Detailed description of the invention
Below in conjunction with accompanying drawing, the technical solution of the utility model is described in detail as follows.
As Fig. 1, shown in Fig. 2 and Fig. 3; For a steel pipe device for painting for outer surface of steel tube automatic painting production line, comprise and be coated with vanning 1, spraying cylinder and spray gun group 11, paint pump 14, collection box 12 and separation air channel 15;
As Fig. 1, the upright hollow rectangular structure of described painting vanning 1 for being made up of sheet metal or shaped steel, has five equipment installed surfaces, is respectively front installed surface, rear installed surface, left installed surface, right installed surface and upper installed surface; This painting 1 bottom of casing is the rectangle frame that an angle steel surrounds; The angle bar frame arranging on the collection box 12 of this rectangle frame and bottom is fixedly linked with screw.
The left installed surface middle part of described painting vanning 1 arranges the AD that can adjust spray gun; On this, installed surface is fixedly connected with guide rail 18, and on this, the middle part of installed surface is provided with trapezoidal dolly, and dolly is lorry; On the guide rail 18 of this trolley frame installed surface on this; Go up installed surface two guide rails 18 are installed, the width between these two guide rails is identical with wheelspan or the wheelbase of trapezoidal dolly;
Described guide rail 18 extends painting vanning 1 one segment distances to the right and is fixed on ground by support;
Described right installed surface middle part is provided with dolly pull-out to be departed from and is coated with the side door that vanning 1 to more spacious place, is conveniently keeped in repair and adjusted dolly and spray gun group;
Described spraying cylinder and spray gun group 11 are arranged in this painting vanning 1, and the spray gun group that this spraying cylinder and spray gun group 11 are made up of spraying cylinder and a plurality of automatic spray gun forms; This spraying cylinder is lifted on dolly bottom, is provided with the axis that can adjust the upper-lower position of spraying cylinder axis and pass in and out steel pipe and keeps basically identical elevating mechanism on this dolly;
Described front installed surface has into rear installed surface the circular hole that is coaxially provided for steel pipe turnover, and this circular hole inner side arranges shape steel bracket, rotating cone cartridge unit 2 is installed (as Fig. 2, shown in Fig. 3 on this support;
Described spraying cylinder is positioned at the front and back installed surface of this painting vanning 1 and the centre of left and right installed surface, and short transverse position on the upper side; This spraying cylinder is a cylinder thin-sheet metal structure, and axial dimension is shorter, and radial dimension (i.e. the diameter of this spraying cylinder) is larger, is made up of two circular end surface and a face of cylinder; In two circular end surface of this spraying cylinder, have the coaxial circular hole for steel pipe turnover; On the face of cylinder of this spraying cylinder, be processed with equally distributed installing hole, a plurality of automatic spray guns are arranged on this face of cylinder by this installing hole, and described each automatic spray gun axis is in even centripetal position; Every automatic spray gun is made up of nozzle, gunjet rack and gun body;
As shown in Figure 3, this rotating cone cartridge unit 2 is made up of cone cylinder 10, bearing inner ring 3, outer race 4, rolling element 9, hinge wheel 8, minor sprocket 5, chain 7, reducing motor 6;
Described cone cylinder 10 is rigid plate structure, circular cone or truncated cone shape, and cone angle is 20 degree-45 degree, is preferably 30 degree; The outside diameter of this cone cylinder 10 approaches the diameter of (or equaling) spraying cylinder; This spraying Cylindorical rod to two ends be respectively arranged with a cone cylinder 10; The outside diameter of this cone cylinder 10 is towards two circular end surface settings of this spraying cylinder; These spraying cylinder two ends arrange respectively the cone cylinder 10 that a large opening arranges to self;
Described bearing inner ring 3 is fixed on this shape steel bracket, fixes with bolt; Described outer race 4 ring sets are in the outside of this bearing inner ring 3, between this outer race 4 and this bearing inner ring 3, be provided with a plurality of rolling elements 9 (can consider to arrange dual row of rolling bodies), this outer race 4 connects by 3 one-tenth relative rollings of this rolling element 9 and this bearing inner ring; On this outer race 4, front end flange dish is set, this cone cylinder 10 is fixedly connected with the front end flange dish of this outer race 4, and these cone cylinder 10 small ends are fixedly connected with the front end flange dish of this outer race 4; Described hinge wheel 8 is installed on the middle part of outer race 4; Described reducing motor 6 is positioned at the upper installed surface of (or being fixedly installed on) this painting vanning 1; The axle head of this reducing motor 6 is connected and installed minor sprocket 5; This minor sprocket 5 connects this hinge wheel 8 by chain 7.
Described collection box 12 is for being arranged on case a cuboid metal thin plate structure of 1 bottom of this painting, and this collection box 12 connects an extension along the right side one of this painting vanning 1, and described paint pump 14 is fixedly connected with and is arranged on this extension; The termination mounting flange assembly 13 of this extension; Collection box 12 is coated with the coating of vanning 1 interior drippage for collecting storage.Paint pump 14 is for sending the coating of recovery back to coating storage bin 17 by pipeline.
The hollow cylindrical rigid structure that described separation air channel 15 arranges for plumbness, this separation air channel 15 is tightly connected with this collection box 12 by this flange component 13; The inside in this separation air channel 15 adopts welding procedure that a plurality of baffle plates 16 are installed; Setting mutually has a certain degree between this baffle plate 16.
Between this baffle plate 16, be spaced apart 1/2nd of duct cross-section width; The width of this baffle plate 16 is that 1/2nd of air channel width adds 25 millimeters; The length of this baffle plate 16 is the length of duct cross-section, and the angle of this baffle plate 16 and horizontal direction is 12-15 degree, downward-sloping.
It is 4 that this baffle plate 16 arranges number.
The axial dimension of the spraying cylinder in this spraying cylinder and spray gun group 11 is between 300-600 millimeter, and radial dimension is between 700-1300 millimeter; In this spray gun group, the nozzle of spray gun is between 250-300 millimeter to this spraying Cylindorical rod centre distance arbitrarily.
This spraying cylinder radial dimension or diameter are 700 millimeters, and 3 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 800 millimeters, and 4 or 6 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 900 millimeters, and 6 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1000 millimeters, and 8 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1200 millimeters, and 10 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1300 millimeters, and 12 spray guns are evenly installed on the face of cylinder of this spraying cylinder.
Once fix after spraying cylinder radial dimension, the each nozzle of automatic spray gun of setting to spray Cylindorical rod to measure-alike.
In sum, steel pipe painting device of the present utility model mainly consists of the following components: be coated with vanning, spraying cylinder and spray gun group, paint pump and collection box, separation air channel etc.Introduce respectively the structure of each several part below.
(1) be coated with vanning
The design's painting vanning is similar with intrinsic profile, is all a rectangular structure, is made up of sheet metal and shaped steel, has five equipment installed surfaces.They be respectively before, below, the left side, the right side and above.Its bottom is not installed surface, is that the rectangle frame that an angle steel surrounds is connected with screw with the angle bar frame of the collection box of bottom.Left installed surface middle part, installation and maintenance door.Open door and can adjust spray gun.On it, the middle part of installed surface is provided with trapezoidal dolly.Trolley frame is on the guide rail of upper installed surface.Guide rail extends painting vanning one segment distance to the right and is fixed on ground by support.Right installed surface middle part is provided with door.Open door, dolly can pull out, and departs from and is coated with vanning to more spacious place, conveniently dolly and spray gun group is keeped in repair and is adjusted.Spraying cylinder is lifted on dolly bottom.Dolly be provided with elevating mechanism can adjust spraying cylinder axis upper-lower position with turnover steel pipe axis keep basically identical.Before and after it, installed surface has circular hole, passes in and out for steel pipe.In circular hole inner side, shape steel bracket is set.Rotating cone cartridge unit is installed on support.Rotating cone cartridge unit by: cone cylinder, bearing inner ring, outer race, rolling element, hinge wheel, minor sprocket, chain, reducing motor etc. form.Wherein bearing inner ring is located on the shape steel bracket of front installed surface inner side, fixes with bolt.Bearing inner ring does not rotate.Outer race is enclosed within bearing inner ring outside, is connected with interior ring by rolling element, and can circular-rotation.Taking outer race as carrier, cone cylinder is installed on the front end flange dish of outer race, and hinge wheel is installed on the middle part of outer race.Reducing motor is located in and is coated with the upper installed surface of vanning.Reducing motor axle head is installed minor sprocket.Motor power passes to hinge wheel by minor sprocket, chain.Cone cylinder is coaxial with hinge wheel, rotates with hinge wheel.For ensureing to run well, large minor sprocket, chain should keep corresponding tram.
The diameter design of cone bucket is taking the diameter of spraying cylinder below as basis, and axis size is coated with the restriction of packing measurement(s).Ordinary circumstance, the outside diameter of cone cylinder approaches the diameter of spraying cylinder.
(2) spraying cylinder and spray gun group
Spraying cylinder is positioned at rectangle and is coated with the front and back installed surface of vanning and the centre of left and right installed surface, and short transverse position on the upper side.The design spray cylinder and former design basic identical be a cylinder thin-sheet metal structure, axial dimension is shorter, radial dimension is larger, is made up of two circular end surface and a face of cylinder.On two end faces of spraying cylinder, have circular hole, for steel pipe turnover.The axial dimension of spraying cylinder is between 300-600 millimeter, and radial dimension is between 700-1300 millimeter.The design of spraying drum diameter, consider that nozzle remains between 250-300 millimeter to distance the best of steel tube surface.
Although drum diameter adds that by being sprayed maximum diameter of steel tube two nozzles are to steel pipe distance in theory.But in application, can not every kind specification join a kind of spraying cylinder of diameter.The actual design of cone bucket profile is subject to the restriction of actual steel pipe's production description grouping, and the spraying cylinder that meet a kind of diameter adapts to a size grouping.The grouping of steel tube factory is generally such: A group: 25-89, B group: 60-189 millimeter, C group: 114-273 millimeter, D group: 156-340 millimeter, E group: 240-610 millimeter, F group: 340-720 millimeter.Therefore the spraying cylinder of 700 millimeters of A assembly diameters.The spraying cylinder that B assembly diameter is 800 millimeters.The spraying cylinder that C assembly diameter is 900 millimeters.The spraying cylinder that D assembly diameter is 1000 millimeters.The spraying cylinder that E assembly diameter is 1200 millimeters.The spraying cylinder that F assembly diameter is 1300 millimeters.
In order to realize the spraying to steel pipe, on the face of cylinder of spraying cylinder, be processed with equally distributed installing hole.Utilize these holes that automatic spray gun is arranged on the face of cylinder.Every spray gun is made up of nozzle, gunjet rack and gun body.Spray gun after installation, nozzle is inside spraying cylinder, and gunjet rack and spray gun are in spraying cylinder outside, and every spray gun axis is in even centripetal position, in order to ensure that the fan-shaped coating cloud stream being sprayed by spray tip while spraying is evenly distributed.The spray gun quantity of automatic spray gun group will determine according to the grouping of diameter of steel tube specification, needs to be equipped with 3,4,6,8,10,12 spray gun combinations for this reason.General 3 spray guns of A assembly.4 or 6 spray guns of B assembly.6 spray guns of C assembly.8 spray guns of D assembly.10 spray guns of E assembly.12 spray guns of F assembly.Total requirement is need to determine the spraying diameter dimension of cylinder and the quantity of spray gun according to the specification of steel pipe.Also to consider in addition the width of the fan-shaped breadth of nozzle ejection.The width summation of nozzle breadth is greater than sprayed steel pipe circumference, instead of is less than steel pipe circumference.Be that each spraying breadth is overlapped.Design ensures spraying evenly like this, and all covers, and there will not be drain spray.
(3) paint pump and collection box
Collection box is a cuboid metal thin plate structure.It is arranged on application lower box part, and extends and one section, in order to paint pump to be installed.Collection box is coated with the coating of drippage in vanning for collecting storage.Paint pump is for sending the coating of recovery back to coating storage bin by pipeline.
(4) separate air channel
The ring flange of the side by collection box, separates air channel and is connected with collection box.Separation air channel is plumbness, and its inner welding procedure that adopts is installed four baffle plates.The interval of baffle plate is generally 1/2nd of duct cross-section width.Gap of calculating between two baffle plates as accurate in need, determines by air velocity 5-6.5 meter per second.The width of baffle plate is that 1/2nd of air channel width adds 25 millimeters, and baffle plate lap width each other keeps 50 millimeters.The length of baffle plate is the length of duct cross-section.The angle of baffle plate and horizontal direction is 12-15 degree, downward-sloping.
In structure like this, can not directly from air channel, pass through containing coating cloud waste gas.Waste gas will constantly change direction through between these baffle plates, when coating cloud and mobile air collide between baffle plate, produces whirlpool, causes air-flow constantly to contact with baffle plate, and final coating cloud is condensed into larger drop and flows down from baffle plate.Thereby, coating cloud is separated.
The mechanism that the utility model exists for prior art problem, has adopted following several technical measures;
The first, find the deposition direction main body of coating cloud or finally should be downward through observing our.Wind direction in intrinsic device for painting is upwards, and coating cloud is downward, contrary with air-flow.This just easily produces eddy current, makes their direction of motion identical, just can reduce vortex and produce, thereby reduce the pollution to application upper box part inner surface.The position of the air-vent that is coated with vanning wind output channel is become below from original top by new design.
The second, because air-vent has been changed to below, air channel vertical section has lengthened, and utilizes this advantage, and in order further to reclaim coating, the vertical section of newly-designed wind output channel increases gas-liquid separation baffle plate simultaneously.This has just formed a gas-liquid separator, and the coating cloud in waste gas is separated, and collects for being coated with feed liquid stream, sends coating storage box back to by collection box and paint pump recovery below air channel.
The 3rd, through conscientiously observing, we find that a paint defect mainly occurs in intrinsic painting vanning import to spraying cylinder and sprays cylinder to being coated with between vanning outlet.We are Jiao Diqi contaminated area, this region, are coated with vanning import and are front contaminated area to a section of spraying cylinder, and spraying cylinder is named after stain district to being coated with one section that vanning exports.The space of spraying cylinder outside and painting vanning is contaminated area, stage casing.Although spraying cylinder interior coating cloud is very dense, because employing is airless spraying, coating atomization does not have air, is not subject to airflow influence.Although be constantly subject to washing away of larger liquid stream so coating collects in spraying cylinder, can not form drop defect.For contaminated area, all can not be solved thoroughly although taked a lot of measures to drip paint problem, and new design finally thoroughly solves a paint problem for many years.
New design is respectively to install a rotating cone cylinder to being coated with between vanning outlet and spraying cylinder to being coated with between vanning import at spraying cylinder.Rotating cone cylinder is conical metal thin plate structure.Its size diameter is all greater than diameter of steel tube, and steel pipe can therefrom pass through.The cone angle of cone cylinder is between 30-40 degree, and its path is than large 150 to 200 millimeter of diameter of steel tube, and major diameter approaches the diameter of spraying cylinder.Determining of drum diameter should be able to ensure that outer diameter of steel pipes has enough spaces to hold the coating cloud that spraying cylinder is gushed out between the interior warp of cone cylinder.Rotating cone cylinder is furnished with power set and can rotates with certain speed.Two rotating cone cylinder sizes, structure, power disposition etc. are identical, just installation site difference.The bigger diameter end of two rotating cone cylinders inwards, mutually close with spraying, and small end outwards becomes the steel pipe import and export that are coated with vanning.
Installing after rotating cone cylinder, by the new and old design of comparative drawings figs, we can intuitively find: rotating cone cylinder is just isolated contaminated area, front and back, contaminated area before and after making can not entered by the coating cloud of emerging in spraying cylinder, only can pollute rotating cone tube inner surface, buffer action that Here it is.
Another benefit that rotating cone cylinder is installed is to reclaim and antidrip effect.When work, steel pipe enters spraying cylinder through rotating cone cylinder, spray gun group ejection coating, and steel pipe completes application, and meanwhile coating cloud also gushes and is full of cone cylinder from space between steel pipe and the perforate of spraying cylinder.The coating cloud coming up is subject to blower fan and attracts a part of gap between cone cylinder and spraying cylinder of the effect of entrainmenting of air-flow to take away, another part is stained with to cone tube inner surface, and constantly collect, will there is the phenomenon of drippage, valuable is, and cone cylinder rotates, and is subject to that the effect coating of centrifugal force is oppressed can not drip on the conical surface.Because the diameter of cone cylinder different cross section is different, under same rotating speed, the linear velocity of diameter general goal is fast, the linear velocity at the little place of diameter is slow, therefore the large end of centrifugal force is larger than small end, exists the painting feed liquid of cone tube inner surface to flow to large end motion, and is thrown away by large end the contaminated area, middle part that is coated with vanning.Then the painting feed liquid stream throwing away flows into application lower box part collection box, sends coating storage box back to by paint pump.We can find to be coated with feed liquid stream and can not bore cylinder inner accumulation thus.This has just solved a paint problem from basis.
The part coating cloud of taking away from the gap between cone cylinder and spraying cylinder and the mixture-waste gas of air enter vertical section air channel through being coated with shape lower box part exhaust outlet, separate the coating reclaiming in waste gas.
By changing the direction of exhaust outlet, reduce the pollution level of whole painting vanning in a word, be conducive to cleaning; Increase air channel separator, strengthened recovering effect; Increase rotating cone cylinder, isolated the Polluted area of half, alleviated cleaning work amount.Stop a paint defect, improved yield.
Device of the present utility model is that the realization of its object depends on following process for the coating process of steel pipe automatic assembly line:
(1) technological process
Steel pipe storage → steel pipe dials in → accelerates → longitudinally conveyings → automatic coating (through device of the present utility model) → longitudinally carry → slow down → shift → the laterally carry → oven dry (or drying) of step-by-step movement of stop → steel pipe → store → hang
(2) technique describes in detail
After completing last process, steel pipe stores bin into.The single wait arranged side by side of steel pipe transverse enters automatic painting production line.The load-bearing guide rail of bin tilts a little, and by steel pipe deadweight, steel pipe is rolled into material loading position automatically.At this moment position sensor detects workpiece put in place signal and the correct signal of steel pipe attitude, so electrical apparatus control system sends instruction, steel pipe is dialled in longitudinal conveyor; Then conveyer starts, and accelerates, and steel pipe is driven along axis and advances.Before arrival steel pipe painting device, steel pipe has been realized uniform motion.This point is extremely important, if also do not realized at the uniform velocity, in quantitative sprayed coating situation, the figure layer of steel pipe is inhomogeneous so.When speed is fast, coating is thin, when speed is slow, and thick coating.
In the time that steel pipe arrives before painting device, a position sensor that is arranged on this detects the steel tube end part signal that puts in place.Steel pipe moves on, but this signal is controlled system delay, and in the time that steel tube end part arrives spraying drum inlet, control system time delay expires, and sends instruction, and circuit is connected magnetic valve.Magnetic valve is connected gas circuit, the cylinder of many spray guns that are evenly arranged on compressed air-driven spraying cylinder circumference, and the piston in cylinder pulls rifle pin, so nozzle ejection coating spray.In the now encirclement of steel tube surface for the fan-shaped coating cloud stream of many spray gun ejections, along with the continuous lengthwise movement of steel pipe, steel pipe is sprayed coating to afterbody from the head.
When the position sensor being arranged on before painting device detects that steel pipe end afterbody puts in place after signal, control system time delay is sent instruction and is closed spray gun.Steel pipe moves on.
In the time that steel pipe afterbody moves to the position-detection sensor being arranged at after painting device, be detected the steel pipe afterbody signal of leaving away, so control system is sent instruction, frequency converter is pressed certain procedures and is slowed down, longitudinal conveyor is stop motion reposefully.
Steel pipe comes to a complete stop and another position sensor detects that steel tube end part puts in place after signal, and control system is sent instruction, and steel pipe is transferred equipment and is transplanted on cross conveyor, and steel pipe is changed into transverse movement by lengthwise movement.Then steel pipe is transferred a step by cross conveyor, and along with a step is transferred again in the arrival of the steel pipe that completes japanning below, steel pipe row is sent into drying baker step by step like this.After drying or drying, steel pipe falls into bin, will pack or hang afterwards.
So far, the enamelling process of single steel pipe is described and is finished.In actual production, steel pipe japanning is continuous, is not to wait for that every steel pipe covers the japanning of just carrying out next root after overall process.Depart from longitudinal conveyor at a upper steel pipe and arrive after cross conveyor, and then next root steel pipe is just dialled in, and starts to accelerate, and enters lengthwise movement state.Then paint, transfer, lateral transfer, oven dry ....So repeatedly automatically carry out.
The equipment of steel pipe automatic coating forms generally need to be equipped with two kind equipments.One class is main equipment, is exactly steel pipe painting device of the present utility model, is responsible for steel pipe to paint.It mainly comprises: be coated with vanning, spraying cylinder and spray gun group, paint pump with collection box, separate air channel etc.
Another kind of is ancillary equipment.They comprise:
(1) bin, for storing steel pipe;
(2) steel pipe transfer equipment, completes perpendicular to shifting between the steel pipe axis direction technique of (laterally)." steel pipe is dialled in " described above and " steel pipe transfer ".General conventional step-by-step movement machine for moving steel or the Hui Sishidun machine for moving steel of metallurgy industry that adopt.
(3) vertical chain conveyer, completes the longitudinal continuous conveying of steel pipe.The general 4-5 of employing platform chain transfer lontitudinal series is arranged and is formed, segment sync motion.Conveyer divides two groups, is arranged in the front and back that are coated with vanning.Steel pipe transfer equipment is installed in conveyer interval." v " shape tooth plate is evenly set on whole chain, for carrying steel pipe, and reduces contacting of chain and steel pipe.Vertical chain conveyer need adopt frequency control way to drive, and has reached speed governing and and has obtained stably stopped process.
(4) cross conveyor, the horizontal step-by-step movement that completes steel pipe is carried.Many longer chain transfers of general employing are arranged in parallel and form, and adopt unified drive unit.Similar with longitudinal conveyor, " v " shape tooth plate is evenly set on whole chain, for carrying steel pipe, and reduce contacting of chain and steel pipe.Vertical chain conveyer need adopt frequency control way to drive, and has reached speed governing and and has obtained stepping spacing accurately.
(5) drying unit, for being dried of steel pipe coating, is generally used for the fast workshop of rhythm of production.Rhythm of production slow can, adopt and dry mode.Drying unit is arranged on cross conveyor, chain from below by.
(6) coating supply system, for the spray gun group supply coating to steel pipe painting device.Generally form by being coated with material conveying pump, coating storage box, pipeline etc.
(7) waste gas pollution control and treatment equipment, administers for the waste gas containing coating cloud that application is produced.Generally formed by air channel, blower fan, coating cloud treatment facility, organic exhaust gas adsorption device etc.
(8) automatic control system.For the control of automatic operation and the power supply of each consumer to coating process, steel pipe course of conveying, drying unit.Generally formed by position sensor, programmable controller, electrical equipment valve group, low-voltage electrical apparatus, cable, switch board etc.

Claims (7)

1. the steel pipe device for painting for outer surface of steel tube automatic painting production line, it is characterized in that comprising painting vanning (1), spraying cylinder and spray gun group (11), paint pump (14), collection box (12) and separation air channel (15);
The upright hollow rectangular structure of described painting vanning (1) for being made up of sheet metal or shaped steel, has five equipment installed surfaces, is respectively front installed surface, rear installed surface, left installed surface, right installed surface and upper installed surface;
Described left installed surface middle part arranges the AD that can adjust spray gun; On this, installed surface is fixedly connected with guide rail (18), and on this, the middle part of installed surface is provided with trapezoidal dolly, on the guide rail (18) of this trolley frame installed surface on this;
Described guide rail (18) extends painting vanning (1) one segment distance to the right and is fixed on ground by support;
Described right installed surface middle part is provided with dolly pull-out to be departed from and is coated with the side door that vanning (1) to more spacious place, is conveniently keeped in repair and adjusted dolly and spray gun group;
Described spraying cylinder and spray gun group (11) are arranged in this painting vanning (1), and the spray gun group that this spraying cylinder and spray gun group (11) are made up of spraying cylinder and a plurality of automatic spray gun forms; This spraying cylinder is lifted on dolly bottom, is provided with the axis that can adjust the upper-lower position of spraying cylinder axis and pass in and out steel pipe and keeps basically identical elevating mechanism on this dolly;
Described front installed surface has into rear installed surface the circular hole that is coaxially provided for steel pipe turnover, and this circular hole inner side arranges shape steel bracket, and rotating cone cartridge unit (2) is installed on this support;
Described spraying cylinder is positioned at this painting vanning front and back installed surface of (1) and centre of left and right installed surface, and short transverse position on the upper side; This spraying cylinder is a cylinder thin-sheet metal structure, and axial dimension is shorter, and radial dimension is larger, is made up of two circular end surface and a face of cylinder; In two circular end surface of this spraying cylinder, have the coaxial circular hole for steel pipe turnover; On the face of cylinder of this spraying cylinder, be processed with equally distributed installing hole, a plurality of automatic spray guns are arranged on this face of cylinder by this installing hole, and described each automatic spray gun axis is in even centripetal position; Every automatic spray gun is made up of nozzle, gunjet rack and gun body;
Described collection box (12) is for being arranged on a cuboid metal thin plate structure of this painting vanning (1) bottom, this collection box (12) connects an extension along the right side one of this painting vanning (1), and described paint pump (14) is fixedly connected with and is arranged on this extension; The termination mounting flange assembly (13) of this extension;
The hollow cylindrical rigid structure that described separation air channel (15) arranges for plumbness, this separation air channel (15) is tightly connected by this flange component (13) and this collection box (12); The inside in this separation air channel (15) adopts welding procedure that a plurality of baffle plates (16) are installed; Setting mutually has a certain degree between this baffle plate (16).
2. steel pipe device for painting as claimed in claim 1, is characterized in that this rotating cone cartridge unit (2) is made up of cone cylinder (10), bearing inner ring (3), outer race (4), rolling element (9), hinge wheel (8), minor sprocket (5), chain (7), reducing motor (6);
Described cone cylinder (10) is rigid plate structure, and the outside diameter of this cone cylinder (10) approaches the diameter of spraying cylinder; This spraying Cylindorical rod to two ends be respectively arranged with a cone cylinder (10); The outside diameter of this cone cylinder (10) is towards two circular end surface settings of this spraying cylinder;
Described bearing inner ring (3) is fixed on this shape steel bracket, fixes with bolt; Described outer race (4) ring set is in the outside of this bearing inner ring (3), between this outer race (4) and this bearing inner ring (3), be provided with a plurality of rolling elements (9), this outer race (4) becomes relative rolling to connect by this rolling element (9) and this bearing inner ring (3); This outer race arranges front end flange dish on (4), and this cone cylinder (10) is fixedly connected with the front end flange dish of this outer race (4); Described hinge wheel (8) is installed on the middle part of outer race (4); Described reducing motor (6) is positioned at the upper installed surface of this painting vanning (1); The axle head of this reducing motor (6) is connected and installed minor sprocket (5); This minor sprocket (5) connects this hinge wheel (8) by chain (7).
3. steel pipe device for painting as claimed in claim 1, is characterized in that being spaced apart 1/2nd of duct cross-section width between this baffle plate (16); The width of this baffle plate (16) is that 1/2nd of air channel width adds 25 millimeters; The length that the length of this baffle plate (16) is duct cross-section, the angle of this baffle plate (16) and horizontal direction is 12-15 degree, downward-sloping.
4. the steel pipe device for painting as described in claim 1 or 3, is characterized in that it is 4 that this baffle plate (16) arranges number.
5. steel pipe device for painting as claimed in claim 1, is characterized in that the axial dimension of the spraying cylinder in this spraying cylinder and spray gun group (11) is between 300-600 millimeter, and radial dimension is between 700-1300 millimeter; In this spray gun group, the nozzle of spray gun is between 250-300 millimeter to this spraying Cylindorical rod centre distance arbitrarily.
6. steel pipe device for painting as claimed in claim 5, is characterized in that this spraying cylinder radial dimension or diameter are 700 millimeters, and 3 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 800 millimeters, and 4 or 6 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 900 millimeters, and 6 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1000 millimeters, and 8 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1200 millimeters, and 10 spray guns are evenly installed on the face of cylinder of this spraying cylinder; This spraying cylinder radial dimension or diameter are 1300 millimeters, and 12 spray guns are evenly installed on the face of cylinder of this spraying cylinder.
7. steel pipe device for painting as claimed in claim 1, is characterized in that this painting vanning (1) bottom is the rectangle frame that an angle steel surrounds; The upper angle bar frame arranging of collection box (12) of this rectangle frame and bottom is fixedly linked with screw.
CN201420065092.7U 2014-02-14 2014-02-14 Steel tube painting device in automatic steel tube outer surface painting production line Expired - Fee Related CN203725329U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815781A (en) * 2015-03-27 2015-08-05 浙江易锋机械有限公司 Cylinder surface spraying method and spraying equipment
CN106938234A (en) * 2017-05-03 2017-07-11 浙江金洲管道科技股份有限公司 One kind spray painting tube outer surface touch-up paint equipment
CN107029954A (en) * 2017-04-20 2017-08-11 福建省尤溪县红树林木业有限公司 A kind of plank application stoving process and its automatic assembly line
CN108842489A (en) * 2018-07-03 2018-11-20 天津正天翼博预应力钢绞线有限公司 A kind of steel strand wires painting Epoxy Resin Unit
CN110773344A (en) * 2019-11-06 2020-02-11 江苏彭飞自动化机械有限公司 Priming paint spraying device for columnar accessory coating
CN116692364A (en) * 2023-07-19 2023-09-05 河北钛通滤清器有限公司 Filter casing spraying device

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104815781A (en) * 2015-03-27 2015-08-05 浙江易锋机械有限公司 Cylinder surface spraying method and spraying equipment
CN107029954A (en) * 2017-04-20 2017-08-11 福建省尤溪县红树林木业有限公司 A kind of plank application stoving process and its automatic assembly line
CN107029954B (en) * 2017-04-20 2023-05-12 福建省尤溪县红树林木业有限公司 Wood board coating and drying process and automatic production line thereof
CN106938234A (en) * 2017-05-03 2017-07-11 浙江金洲管道科技股份有限公司 One kind spray painting tube outer surface touch-up paint equipment
CN106938234B (en) * 2017-05-03 2022-07-26 浙江金洲管道科技股份有限公司 Paint repair equipment for outer surface of paint spraying pipe
CN108842489A (en) * 2018-07-03 2018-11-20 天津正天翼博预应力钢绞线有限公司 A kind of steel strand wires painting Epoxy Resin Unit
CN110773344A (en) * 2019-11-06 2020-02-11 江苏彭飞自动化机械有限公司 Priming paint spraying device for columnar accessory coating
CN116692364A (en) * 2023-07-19 2023-09-05 河北钛通滤清器有限公司 Filter casing spraying device
CN116692364B (en) * 2023-07-19 2023-11-07 河北钛通滤清器有限公司 Filter casing spraying device

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Granted publication date: 20140723