CN203700197U - Large automatic-feeding dip-coating device - Google Patents
Large automatic-feeding dip-coating device Download PDFInfo
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- CN203700197U CN203700197U CN201420084628.XU CN201420084628U CN203700197U CN 203700197 U CN203700197 U CN 203700197U CN 201420084628 U CN201420084628 U CN 201420084628U CN 203700197 U CN203700197 U CN 203700197U
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- platform
- coating
- lifts
- plated film
- film
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Abstract
The utility model discloses a large automatic-feeding dip-coating device. The device comprises a dipping platform, dipping mechanism guide rails, a dip-coating controller, an automatic even-mixing and coating tank, a dip-coating mechanism, an automatic clamping mechanism and a preloading mechanism, wherein the dipping mechanism guide rails, the dip-coating controller and the automatic even-mixing and coating tank are installed on the dipping platform; the dip-coating mechanism is installed on the dipping mechanism guide rails; the automatic clamping mechanism is installed on the dip-coating mechanism; the preloading mechanism is installed below the dipping platform; a feed/discharge port is arranged on the dipping platform, the upper end of the automatic even-mixing and coating tank is installed on the platform in a position parallel to the feed/discharge port, and the dipping mechanism guide rails are laid on two sides of the feed/discharge port and the automatic even-mixing and coating tank; the dip-coating controller is connected with the dip-coating mechanism and the automatic even-mixing and coating tank; and the preloading mechanism comprises feed guide rails as well as a glass tube preloading mechanism and a turnover mechanism which are installed on the feed guide rails. According to the device, automatic and accurate coating for large glass tubes is realized, automatic control is realized, and the device is suitable for mass production.
Description
Technical field
The present invention relates to a kind of glass coating equipment, relate in particular to a kind of large-scale automatic feed and lift film coating apparatus.
Background technology
At photovoltaic, photo-thermal, photoelectric field, glass surface plated film can increase the utilization ratio of the light transmission raising sun power of glass, and application value is great.At present the film coating method of glass collosol and gel mainly contains: spin coating plating method and lift plating method, and wherein lifting plating method is a kind of method that is widely used in the film preparation of scientific research aspect, this method can plate uniform film on silicon chip or cylindrical substrate.Lift the relative spin coating filming equipment of plated film simple, cost is low, and membrane component is easy to control, be easy to adulterate, simultaneously two sides plated film, especially for the two sides plated film of Glass tubing, the inner spin coating of spin-coating method equipment Glass tubing more difficult to get access, lifts plated film and has certain advantage with respect to spin coating plated film.
Widely used in producing is at present spin coating plating method, and its major cause is owing to there is no the large-scale equipment that lifts as the equipment that lifts plating method, so lift at present plating method only in laboratory early-stage Study or apply more in the plated film of small-size glass material.And the existing plated film that lifts mainly adopts hand curled hair or elevator motor to drive, lift and on substrate, form chemical films after cultivating through dipping in coating liquid.Manually lift or elevator motor lifts cultivation chemical films, main drawback is that the experimental datas such as plated film is inhomogeneous, pull rate cannot add up, and especially for the plated film that lifts of large glass pipe, is difficult to accomplish scale production; Next is motor vibrations and the impact of ambient interference on coating quality, and equipment pull rate homogeneity and stationarity are poor.
Summary of the invention
In order to solve the problems of the prior art, the large-scale automatic feed that the object of this invention is to provide a kind of applicable large-scale production lifts film coating apparatus, realizes the automatically accurate plated film to large glass pipe.
For achieving the above object, the technology used in the present invention means are: a kind of large-scale automatic feed lifts film coating apparatus, comprise and lift platform, be arranged on the shift mechanism guide rail that lifts on platform, lift plated film controller, automatic mixing plated film pond, be arranged on the film-coating mechanism that lifts on shift mechanism guide rail, be arranged on the automated exchanged cutter mechanism lifting on film-coating mechanism, be arranged on the pre-charging mechanism that lifts platform below; Described lifting on platform arranges feed inlet and outlet, and upper end, automatic mixing plated film pond is arranged on the platform of feed inlet and outlet parallel position, and shift mechanism guide rail is laid on the both sides in feed inlet and outlet and automatic mixing plated film pond; The described plated film controller that lifts connects and lifts film-coating mechanism and automatic mixing plated film pond; Described pre-charging mechanism comprises feed lead rail, is arranged on Glass tubing pre-loading mechanism and switching mechanism in feed lead rail.
Further, described in lift platform adopt three layers of tower structure, on platform, be provided with stair and guardrail; Described shift mechanism guide rail, lift plated film controller and be arranged on two-layer platform, described automatic mixing plated film pond is arranged on two-layer platform below.
Further, on described automatic mixing plated film pond, be provided with colloidal sol circulation and mix pump.
Further, described Glass tubing pre-loading mechanism is made up of the Glass tubing quick-speed jigs of the prepackage support of Tape movement pulley in feed lead rail being installed and be arranged on prepackage support.
Further, described switching mechanism, by turning up frame, connects the hydraulic mandril of turning up frame, connects the hydraulic efficiency system of hydraulic mandril, the controller composition of connecting fluid pressing system.
Beneficial effect of the present invention is: realized the automatically accurate plated film to large glass pipe by this structure design; automatically control and be applicable to large-scale production; solve in prior art that plated film is inhomogeneous, pull rate cannot be added up; the plated film that lifts for large glass pipe is difficult to large-scale production and motor vibrations and the problems of ambient interference on coating quality impact, and equipment pull rate homogeneity and stationarity are good.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further elaborated.
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of pre-charging mechanism of the present invention.
In figure: 1, lift film-coating mechanism, 2, automated exchanged cutter mechanism, 3, shift mechanism guide rail, 4, lift plated film controller, 5, feed inlet and outlet, 6, automatic mixing plated film pond, 7, lift platform, 8, colloidal sol circulation mixes pump, 9, Glass tubing pre-loading mechanism, 10, switching mechanism, 11, feed lead rail, 12, prepackage support, 13, Glass tubing quick-speed jigs, 14, Glass tubing, 15, turning up frame, 16, controller, 17, hydraulic mandril, 18, hydraulic efficiency system.
Embodiment
The large-scale automatic feed of one as shown in Figure 1, 2 lifts film coating apparatus, comprise and lift platform 7, be arranged on the shift mechanism guide rail 3 that lifts on platform, lift plated film controller 4, automatic mixing plated film pond 6, be arranged on and lift film-coating mechanism 1 on shift mechanism guide rail 3, be arranged on the automated exchanged cutter mechanism 2 lifting on film-coating mechanism 1, be arranged on the pre-charging mechanism that lifts platform below; Described lifting on platform 7 arranges feed inlet and outlet 5, and 6 upper ends, automatic mixing plated film pond are arranged on the platform of feed inlet and outlet 5 parallel positions, and shift mechanism guide rail 3 is laid on the both sides in feed inlet and outlet 5 and automatic mixing plated film pond 6; The described plated film controller 4 of lifting connects and lifts film-coating mechanism 1 and automatic mixing plated film pond 6; Described pre-charging mechanism comprises feed lead rail 11, is arranged on Glass tubing pre-loading mechanism 9 and switching mechanism 10 in feed lead rail 11.
The described platform 7 that lifts adopts three layers of tower structure, is provided with stair and guardrail on platform; Described shift mechanism guide rail 3, lift plated film controller 4 and be arranged on two-layer platform, described automatic mixing plated film pond 6 is arranged on two-layer platform below.
On described automatic mixing plated film pond 6, be provided with colloidal sol circulation and mix pump 8.
Described Glass tubing pre-loading mechanism 9 is made up of the Glass tubing quick-speed jigs 13 of the prepackage support 12 of Tape movement pulley in feed lead rail 11 being installed and be arranged on prepackage support.
Described switching mechanism 10, by turning up frame 15, connects the hydraulic mandril 17 of turning up frame, connects the hydraulic efficiency system 18 of hydraulic mandril, and the controller 16 of connecting fluid pressing system forms.
Lifting film coating apparatus lifts platform 7 and adopts three layers of tower structure, two groups of stair, surrounding is all designed with guardrail, automatic mixing plated film pond 6 and pre-charging mechanism are positioned at one deck, shift mechanism guide rail 3 and lift plated film controller 4 and be arranged on two layers of position that lift platform 7, three layers that lift platform 7 is maintenance of the equipment platform.Lift film-coating mechanism 1 and be arranged on shift mechanism guide rail 3, lift film-coating mechanism 1 and can, lifting on platform 7 translation above the feed inlet and outlet 5 that arranges and automatic mixing plated film pond 6, realize the movement of charging and two working positions of plated film; 6 bottoms, automatic mixing plated film pond fix on the ground, are connected to fix with fixed orifices by flange with the wall screw on ground, and colloidal sol circulation mixes pump 8 and is arranged on automatic mixing plated film pond 6, and colloidal sol is circulated and mixed.
Prepackage support 12 bottoms are provided with four pulleys for operation in feed lead rail 11, and prepackage support 12 can automatically be connected or depart from turning up frame 15 under controlling, and turning up frame 15 completes rotary movement by hydraulic mandril 17 jack-up; Prepackage support 12 enters one deck position that lifts platform 7 that lifts film coating apparatus by feed lead rail 11, and run to feed inlet and outlet 5 under, lift film-coating mechanism 1 by shift mechanism guide rail 3 move to feed inlet and outlet 5 directly over, lifting film-coating mechanism 1 moves, automated exchanged cutter mechanism 2 moves down and is connected with Glass tubing quick-speed jigs 13, Glass tubing quick-speed jigs 13 departs from the pull lift action that lifts film-coating mechanism 1 and prepackage support 12, and bearing glass pipe 14 enters and lifts in film-coating mechanism 1; Lift film-coating mechanism 1 again by shift mechanism guide rail 3 move to automatic mixing plated film pond 6 directly over, lift film-coating mechanism 1 and move, by the Glass tubing 14 being arranged on Glass tubing quick-speed jigs 13, drop in automatic mixing plated film pond 6, flood.After having flooded, lift again to lifting in film-coating mechanism 1, lift film-coating mechanism 1 by shift mechanism guide rail 3 move to feed inlet and outlet 5 directly over, the Glass tubing 14 being arranged on Glass tubing quick-speed jigs 13 is drop on prepackage support 12, turning up frame 15 is retracted by hydraulic mandril 17, completes Glass tubing and sets level action.Switching mechanism 10 moves to starting position by feed lead rail 11, prepackage support 12 and turning up frame 15 automatic trips from, the prepackage support 12 of bearing glass pipe 14 enters next process with feed lead rail 11.
By the disclosed structure of the application; solve in prior art that plated film is inhomogeneous, pull rate cannot be added up; the plated film that lifts for large glass pipe is difficult to large-scale production and motor vibrations and the problems of ambient interference on coating quality impact; equipment pull rate homogeneity and stationarity are good; realize the automatically accurate plated film to large glass pipe, automatically controlled and be applicable to large-scale production.
Claims (5)
1. a large-scale automatic feed lifts film coating apparatus, it is characterized in that: comprise and lift platform (7), be arranged on the shift mechanism guide rail (3) that lifts on platform, lift plated film controller (4), automatic mixing plated film pond (6), be arranged on and lift film-coating mechanism (1) on shift mechanism guide rail (3), be arranged on the automated exchanged cutter mechanism (2) lifting on film-coating mechanism (1), be arranged on the pre-charging mechanism that lifts platform below; Described lifting arranges feed inlet and outlet (5) on platform (7), upper end, automatic mixing plated film pond (6) is arranged on the platform of feed inlet and outlet (5) parallel position, and shift mechanism guide rail (3) is laid on the both sides in feed inlet and outlet (5) and automatic mixing plated film pond (6); The described plated film controller (4) that lifts connects and lifts film-coating mechanism (1) and automatic mixing plated film pond (6); Described pre-charging mechanism comprises feed lead rail (11), is arranged on Glass tubing pre-loading mechanism (9) and switching mechanism (10) in feed lead rail (11).
2. large-scale automatic feed according to claim 1 lifts film coating apparatus, is characterised in that: described in lift platform (7) adopt three layers of tower structure, on platform, be provided with stair and guardrail; Described shift mechanism guide rail (3), lift plated film controller (4) and be arranged on two-layer platform, described automatic mixing plated film pond (6) is arranged on two-layer platform below.
3. large-scale automatic feed according to claim 1 lifts film coating apparatus, it is characterized in that: on described automatic mixing plated film pond (6), be provided with colloidal sol circulation and mix pump (8).
4. large-scale automatic feed according to claim 1 lifts film coating apparatus, it is characterized in that: described Glass tubing pre-loading mechanism (9) is made up of the Glass tubing quick-speed jigs (13) of the prepackage support (12) of the upper Tape movement pulley of feed lead rail (11) being installed and be arranged on prepackage support.
5. large-scale automatic feed according to claim 1 lifts film coating apparatus, it is characterized in that: described switching mechanism (10) is by turning up frame (15), connect the hydraulic mandril (17) of turning up frame, connect the hydraulic efficiency system (18) of hydraulic mandril, controller (16) composition of connecting fluid pressing system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420084628.XU CN203700197U (en) | 2014-02-27 | 2014-02-27 | Large automatic-feeding dip-coating device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420084628.XU CN203700197U (en) | 2014-02-27 | 2014-02-27 | Large automatic-feeding dip-coating device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203700197U true CN203700197U (en) | 2014-07-09 |
Family
ID=51050664
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420084628.XU Expired - Fee Related CN203700197U (en) | 2014-02-27 | 2014-02-27 | Large automatic-feeding dip-coating device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203700197U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103771720A (en) * | 2014-02-27 | 2014-05-07 | 青岛众瑞智能仪器有限公司 | Large-sized automatic-feeding pulling film coating device |
-
2014
- 2014-02-27 CN CN201420084628.XU patent/CN203700197U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103771720A (en) * | 2014-02-27 | 2014-05-07 | 青岛众瑞智能仪器有限公司 | Large-sized automatic-feeding pulling film coating device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20180227 |