CN203697358U - Solar collector header foaming production line - Google Patents
Solar collector header foaming production line Download PDFInfo
- Publication number
- CN203697358U CN203697358U CN201320881696.4U CN201320881696U CN203697358U CN 203697358 U CN203697358 U CN 203697358U CN 201320881696 U CN201320881696 U CN 201320881696U CN 203697358 U CN203697358 U CN 203697358U
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- CN
- China
- Prior art keywords
- foaming
- header
- bed die
- cover plate
- mould
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- Expired - Fee Related
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- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The utility model discloses a solar collector header foaming production line which comprises a rolling wheel, a conveying belt, a control motor, a chain plate and a header mould, wherein the conveying belt is U-shaped; a mould assembling area, a preheating area, a header pipe foaming area and a mould disassembling area are arranged on the conveying belt; the preheating area is arranged at the corner of the U-shaped conveying belt; a preheating pipe is arranged in the preheating area; the header mould comprises a bottom mould and a cover plate which are connected with each other through a rotary shaft, and a material injecting hole is formed in the cover plate; a foaming plug, a foaming rubber ring, a header pipe water nozzle and a header pipe assembly are arranged in the bottom mould; the foaming plug is fixed on the inner wall of the bottom mould; the header pipe assembly is connected with the foaming plug; the header pipe water nozzle is arranged at the end part of the header pipe assembly; the foaming rubber ring is arranged between the header pipe assembly and the foaming plug. The solar collector header foaming production line is simple and compact in whole structure, good in application stability, strong in applicability and good in practicability; the product quality and the production efficiency are improved.
Description
Technical field
The utility model relates to solar thermal collector header foam production technical field, refers to especially a kind of solar thermal collector header foaming production line.
Background technology
Solar thermal collector engineering header foaming is at present used the foaming of simple frock single mode, production efficiency is low, labour intensity is large, because header adopts polyurethane foam, in foaming process, foamable reaction produces high pressure and can push shell, can not entirety wrap up header casing because mould adopts Open architecture, causes stress deformation in header casing foaming, foaming back header size does not conform to design size, becomes mass defect.And the header adopting at present foaming mostly is tilting or vertical type, after material feeding, liquid material flows to header bottom, and the process that foamed is risen to top by bottom to be sent out, and because of header longer dimension (2.3-2.7 rice), relative cross-section amasss less 200cm
2, foamed material works the process of sending out and is subject to resistance large, cause foamable reaction pressure large, for avoiding adopting multiple gun pouring type (foamed material is poured in header several times because blow pressure bursts greatly shell, every minor tick 20-30 second), before and after this material feeding mode, separately the foamed material of cast can not once rise and send out moulding, the joining place foamed material easy fracture that expands with heat and contract with cold, cause mass defect, simultaneously because the chemical time demould time of foamed material needs 7-10 minute, premature release foamed material rises sends out expansion effects outward appearance, the die assembly time adds that the curing time is generally at 15 minutes, affect header single mode foam production efficiency.
Utility model content
The utility model proposes one simple in structure, improved the solar thermal collector header foaming production line that production efficiency and stability in use are good.
The technical solution of the utility model is achieved in that solar thermal collector header foaming production line, comprise scroll wheel, conveyer belt, control motor, carrier bar and header mould, described control motor is connected with described scroll wheel, described conveyer belt is arranged on described scroll wheel and by scroll wheel and drives, described carrier bar is arranged on described conveyer belt, described header mould is arranged on described carrier bar, described conveyer belt becomes U-shaped setting, described conveyer belt is provided with Zhuan Mo district, preheating zone, union pipe foaming zone and form removal district, described preheating zone is arranged on the corner of U-shaped conveyer belt, in described preheating zone, be provided with economizer bank, described header mould comprises bed die and cover plate, described bed die is connected by turning cylinder with described cover plate, on described cover plate, be provided with material hole, in described bed die, be provided with foaming bung, foaming cushion rubber, union pipe water nozzle and union pipe assembly, described foaming bung is fixed on the inwall of described bed die, described union pipe assembly is connected with described foaming bung, described union pipe water nozzle is arranged on the end of described union pipe assembly, described foaming cushion rubber is arranged between described union pipe assembly and described foaming bung.
As a kind of scheme, described bed die is cast aluminium bed die, and described cover plate is cast aluminium cover plate.
As a kind of scheme, the length of described bed die is 2340mm, the wide 300mm of being, the high 200mm of being; The length of described cover plate is 2340mm, the wide 300mm of being.
As a kind of scheme, between described bed die and described cover plate, be provided with buffering plank.
As the further scheme of one, be provided with guide bearing in the bottom of bed die, and be provided with waling and cross reinforcing on lateral wall on bed die.
Adopt after technique scheme, the beneficial effects of the utility model are: of the present utility model simple in structure, be provided with header mould and carrier bar, compact overall structure, realize the complete closure type foaming of solar thermal collector header mould, the expanded material deformation of products causing that expands can effectively avoid because of high-pressure foam time, stability in use is good, and the two ends that when the material hole material feeding at its top, foamed material can fully flow to product are once played foamed material and are sent out a moulding, product quality and production efficiency are improved, applicability is strong, and practicality is good.
Accompanying drawing explanation
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to the accompanying drawing of required use in embodiment or description of the Prior Art be briefly described below, apparently, accompanying drawing in the following describes is only embodiment more of the present utility model, for those of ordinary skills, do not paying under the prerequisite of creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of embodiment of the utility model;
Fig. 2 is the structural representation of header mould of the present utility model;
Fig. 3 is that A-A in Fig. 2 is to cut-away view.
The specific embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is clearly and completely described, obviously, described embodiment is only the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment obtaining under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment:
A kind of solar thermal collector header foaming production line as shown in Figure 1 to Figure 3, comprise scroll wheel 1, conveyer belt 2, control motor 3, carrier bar 4 and header mould 5, described control motor 3 is connected with described scroll wheel 1, described conveyer belt 2 is arranged on described scroll wheel 1 and by scroll wheel 1 and drives, described carrier bar 4 is arranged on described conveyer belt 2, described header mould 5 is arranged on described carrier bar 4, described conveyer belt becomes U-shaped setting, described conveyer belt is provided with Zhuan Mo district 21, preheating zone 22, union pipe foaming zone 23 and form removal district 24, described preheating zone 22 is arranged on the corner of U-shaped conveyer belt, in described preheating zone 22, be provided with economizer bank 25, described header mould 5 comprises bed die 51 and cover plate 52, described bed die 51 is connected by turning cylinder 53 with described cover plate 52, on described cover plate 52, be provided with material hole 54, in described bed die 51, be provided with foaming bung 55, foaming cushion rubber 56, union pipe water nozzle 57 and union pipe assembly 58, described foaming bung 55 is fixed on the inwall of described bed die 51, described union pipe assembly 58 is connected with described foaming bung 55, described union pipe water nozzle 57 is arranged on the end of described union pipe assembly 58, described foaming cushion rubber 56 is arranged between described union pipe assembly 58 and described foaming bung 55.Compact overall structure, realize the complete closure type foaming of solar thermal collector header mould, the expanded material deformation of products causing that expands can effectively avoid because of high-pressure foam time, stability in use is good, and the two ends that when the material hole material feeding at its top, foamed material can fully flow to product are once played foamed material and are sent out a moulding, improved product quality and production efficiency, applicability is strong, and practicality is good.
Be provided with guide bearing 510 in the bottom of bed die, and be provided with waling 511 and cross reinforcing 512 on lateral wall on bed die.
Described bed die 51 is cast aluminium bed die, and described cover plate 52 is cast aluminium cover plate.
The length of described bed die 51 is 2340mm, the wide 300mm of being, the high 200mm of being; The length of described cover plate 52 is 2340mm, the wide 300mm of being.
Between described bed die 51 and described cover plate 52, be provided with buffering plank 59.
The foregoing is only preferred embodiment of the present utility model; not in order to limit the utility model; all within spirit of the present utility model and principle, any modification of doing, be equal to replacement, improvement etc., within all should being included in protection domain of the present utility model.
Claims (5)
1. solar thermal collector header foaming production line, it is characterized in that: comprise scroll wheel, conveyer belt, control motor, carrier bar and header mould, described control motor is connected with described scroll wheel, described conveyer belt is arranged on described scroll wheel and by scroll wheel and drives, described carrier bar is arranged on described conveyer belt, described header mould is arranged on described carrier bar, described conveyer belt becomes U-shaped setting, described conveyer belt is provided with Zhuan Mo district, preheating zone, union pipe foaming zone and form removal district, described preheating zone is arranged on the corner of U-shaped conveyer belt, in described preheating zone, be provided with economizer bank, described header mould comprises bed die and cover plate, described bed die is connected by turning cylinder with described cover plate, on described cover plate, be provided with material hole, in described bed die, be provided with foaming bung, foaming cushion rubber, union pipe water nozzle and union pipe assembly, described foaming bung is fixed on the inwall of described bed die, described union pipe assembly is connected with described foaming bung, described union pipe water nozzle is arranged on the end of described union pipe assembly, described foaming cushion rubber is arranged between described union pipe assembly and described foaming bung.
2. solar thermal collector header foaming production line as claimed in claim 1, is characterized in that: described bed die is cast aluminium bed die, described cover plate is cast aluminium cover plate.
3. solar thermal collector header foaming production line as claimed in claim 2, is characterized in that: the length of described bed die is 2340mm, the wide 300mm of being, the high 200mm of being; The length of described cover plate is 2340mm, the wide 300mm of being.
4. solar thermal collector header foaming production line as claimed in claim 3, is characterized in that: between described bed die and described cover plate, be provided with buffering plank.
5. solar thermal collector header foaming production line as claimed in claim 4, is characterized in that: the bottom at bed die is provided with guide bearing, and is provided with waling and cross reinforcing on lateral wall on bed die.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320881696.4U CN203697358U (en) | 2013-12-30 | 2013-12-30 | Solar collector header foaming production line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201320881696.4U CN203697358U (en) | 2013-12-30 | 2013-12-30 | Solar collector header foaming production line |
Publications (1)
Publication Number | Publication Date |
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CN203697358U true CN203697358U (en) | 2014-07-09 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN201320881696.4U Expired - Fee Related CN203697358U (en) | 2013-12-30 | 2013-12-30 | Solar collector header foaming production line |
Country Status (1)
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CN (1) | CN203697358U (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105291338A (en) * | 2015-11-27 | 2016-02-03 | 滨州市甲力太阳能科技有限公司 | Low frequency resonance horizontal foaming process for thermal insulation water tank |
-
2013
- 2013-12-30 CN CN201320881696.4U patent/CN203697358U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105291338A (en) * | 2015-11-27 | 2016-02-03 | 滨州市甲力太阳能科技有限公司 | Low frequency resonance horizontal foaming process for thermal insulation water tank |
CN105291338B (en) * | 2015-11-27 | 2017-12-19 | 滨州市甲力太阳能科技有限公司 | Attemperater low-frequency resonant horizontal type foaming technique |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140709 Termination date: 20211230 |