CN203694905U - Smoke purification device for gas furnace - Google Patents

Smoke purification device for gas furnace Download PDF

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Publication number
CN203694905U
CN203694905U CN201420090065.5U CN201420090065U CN203694905U CN 203694905 U CN203694905 U CN 203694905U CN 201420090065 U CN201420090065 U CN 201420090065U CN 203694905 U CN203694905 U CN 203694905U
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CN
China
Prior art keywords
digester
tank
waste liquid
pipeline
flue gas
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201420090065.5U
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Chinese (zh)
Inventor
孙仕宝
白继喜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tangshan Monopy Ceramic Co Ltd
Original Assignee
Tangshan Monopy Ceramic Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tangshan Monopy Ceramic Co Ltd filed Critical Tangshan Monopy Ceramic Co Ltd
Priority to CN201420090065.5U priority Critical patent/CN203694905U/en
Application granted granted Critical
Publication of CN203694905U publication Critical patent/CN203694905U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a smoke purification device for a gas furnace. The smoke purification device comprises a stirring tank, wherein a storage tank and a stirrer driver are arranged at the upper part of the stirring tank; a liquid inlet and a liquid outlet are formed in the vertically symmetric positions of the stirring tank, the liquid inlet is connected with a tap water pipeline, the liquid outlet is connected with a water segregator through a pipeline pump, and the water segregator is connected with a devulcanizer nozzle; a demister is arranged at the top of a devulcanizer, and a waste liquid discharge pipe is arranged at the bottom of the devulcanizer and connected with a waste liquid tank; the waste liquid tank is connected with a filter through a pipeline; the filter is connected with a return pipeline pump through a pipeline; and the return pipeline pump is connected with the stirring tank through a pipeline. The smoke purification device for the gas furnace doesn't require manual operation; the concentration of added media is automatically adjusted, and automatic feeding is realized; the corrosion resistance of the device is improved; the media are low in energy consumption; and harmless discharge of final products is realized, the investment is low, consumption of sodium carbonate and water is small, the smoke treatment effect is good, the operation is easy, and later maintenance is facilitated.

Description

Gas burning kiln smoke eliminator
Technical field
The utility model relates to a kind of environmental protection air cleaning unit, specifically, relates to gas burning kiln smoke eliminator.
Background technology
Existing ceramic industry at home and abroad, carry out heating flame no matter use any fuel such as coal or coal gas, natural gas to do thermal source in kiln, in the flue gas of discharging, all contain a large amount of harmful substances, these harmful substances are mainly sulfide, nitro thing, and the content of PM2.5 is large, these materials enter in air, mix and very easily form the materials such as acid rain with airborne moisture, and these materials are to air, soil, all there is infringement in various degree on the roof of metal building thing etc.
Due to the infringement of acidic materials, give the maintain and replace expense cost on factory building roof huge, and this loss is also in continuation.Along with social progress, people are more and more higher to the requirement of occupational health and environment.Input to environmental protection equipment and require more and more highlyer, especially at ceramic industry, self infringement of the pollution to atmosphere and Ceramics Enterprises does not cause enough understanding, domesticly in the fume emission of kiln, cleaning equipment is installed without any a Ceramics Enterprises.
Utility model content
For above-mentioned deficiency of the prior art, it is a kind of simple in structure that the utility model provides, and can effectively reduce the gas burning kiln smoke eliminator of harmful substances from flue gases content.
Technical solution adopted in the utility model is:
Gas burning kiln smoke eliminator, comprise agitator tank, the top of agitator tank is provided with storage tank and mixer driver, the symmetric position up and down of agitator tank is respectively provided with an inlet and liquid outlet, inlet is connected with water supply pipe, liquid outlet is connected with water knockout drum by tubing pump, and water knockout drum is connected with digester nozzle; The top of digester tank body is provided with demister, and digester tank base is provided with waste liquid discharge pipe, and waste liquid discharge pipe is connected with waste liquid pool; Waste liquid pool is connected by pipe-and-filter; Filter is connected with reflux line pump by pipeline; Reflux line pump is connected with agitator tank by pipeline; Digester tank body is connected with flue gas inlet tube.
Described flue gas inlet tube is arranged on the middle part of digester tank body; The top of digester tank body flue gas inlet tube is provided with top digester nozzle; The downward miter angle of flue gas inlet tube is evenly provided with three bottom digester nozzles along digester inner tank wall; The centre position of the digester tank body first half is evenly provided with 4 middle part digester nozzles.
Described agitator tank is provided with upper limit position switch and lower position switch, and upper limit position switch is connected with PLC controller with lower position switch; PLC controller is connected with entering water electromagnetic valve, liquid outlet electromagnetic valve and digester nozzle respectively.
The beneficial effect of the relative prior art of the utility model:
The utility model gas burning kiln smoke eliminator, controls the purification of flue gas automatically, not manual operation; The concentration of medium adding regulates automatically, auto feed; The corrosion resistance of raising equipment itself; Medium low consumption; End product harmless emission, the consumption of small investment sodium carbonate and water is little, and smoke treatment is effective, convenient later maintenance easy to operate.
Accompanying drawing explanation
Fig. 1 is the utility model gas burning kiln smoke eliminator principle schematic.
Critical piece symbol description in accompanying drawing:
In figure:
1, agitator tank 2, solution pool
3, inlet 4, liquid outlet
5, mixer driver 6, storage tank
7, entering water electromagnetic valve 8, liquid outlet electromagnetic valve
9, upper limit position switch 10, lower position switch
11, LOAD CELLS and butterfly valve 12, agitator
13, hand-operated valve 14, tubing pump
15, water knockout drum 16, filter
17, reflux line pump 18, digester nozzle
19, demister 20, digester tank body
21, waste liquid pool 22, waste liquid discharge pipe
23, flue gas inlet tube.
The specific embodiment
Referring to drawings and Examples, the utility model is described in detail:
Accompanying drawing 1 is known, gas burning kiln smoke eliminator, comprise agitator tank 1, the top of agitator tank 1 is provided with storage tank 6 and mixer driver 5, the symmetric position up and down of agitator tank 1 is respectively provided with an inlet 3 and liquid outlet 4, inlet 3 is connected with water supply pipe, and liquid outlet 4 is connected with water knockout drum 15 by tubing pump 14, and water knockout drum 15 is connected with digester nozzle 18; The top of digester tank body 20 is provided with demister, and digester tank body 20 bottoms are provided with waste liquid discharge pipe 22, and waste liquid discharge pipe 22 is connected with waste liquid pool 21; Waste liquid pool 21 is connected by pipe-and-filter 16; Filter 16 is connected with reflux line pump 17 by pipeline; Reflux line pump 17 is connected with agitator tank 1 by pipeline; Digester tank body 20 is connected with flue gas inlet tube 23.
Described flue gas inlet tube 23 is arranged on the middle part of digester tank body 20; The top of digester tank body 20 flue gas inlet tubes 23 is provided with top digester nozzle 18; The downward miter angle of flue gas inlet tube 23 is evenly provided with three bottom digester nozzles 18 along digester tank body 20 inwalls; The centre position of digester tank body 20 first halves is evenly provided with 4 middle part digester nozzles 18.
Described agitator tank is provided with upper limit position switch 9 and lower position switch 10, and upper limit position switch 9 is connected with PLC controller with lower position switch 10; PLC controller is connected with entering water electromagnetic valve 7, liquid outlet electromagnetic valve 8 and digester nozzle 18 respectively.
The utility model gas burning kiln smoke eliminator, controls the cleaning equipment of flue gas automatically, not manual operation; The concentration of medium adding regulates automatically, and auto feed, without manually; The corrosion resistance of raising equipment itself; Medium low consumption; End product harmless emission.The utility model gas burning kiln smoke eliminator, the consumption of less investment sodium carbonate and water is little, and smoke treatment is effective, convenient later maintenance easy to operate.
The utility model gas burning kiln smoke eliminator, comprises special-shaped stainless steel body, and body outer wall is being arranged atomizer uniformly.Adopting its advantage of stainless steel body is non-corrosive, corrosion-resistant, and diameter is greater than chimney exit diameter, flow velocity that can reducing smoke, and it is more abundant that the medium that the sulfide in flue gas is sprayed with nozzle mixes, reaction more thorough.The liquid of atomizer ejection is to have a water knockout drum before the automatic Control Nozzle of PLC, plays shunting action.The effect of atomizer is that the sulfide in the medium of ejection and flue gas is reacted and becomes acid solution, part precipitation enters blow-off line below, another part filters and becomes after large droplet through atomizer, sedimentation enters blow-off line, through the gas of demister eliminating, meet exactly the purifying smoke of environmental requirement.
The utility model gas burning kiln smoke eliminator, the medium of atomizer ejection is by automatic weighing system, configuration forms automatically.Liquid is automatically controlled the upper-lower position of liquid in agitator by PLC, in the time that liquid arrives lower line position, magnetic valve starts automatic watering, when liquid is during to upper line position, magnetic valve cuts out automatically, automatically stop, automatic weighing system starts, throws raw material in proportion simultaneously, and raw material is to deliver to weighing device by the discharger freely falling body of weighing device to complete.The waste liquid of being discharged by blow-off pipe, according to the size of probe temperature, after filtering, sends in Agitation Tank as required again, and circulation participates in digester again, and secondary reacts.
The raw material of the utility model gas burning kiln smoke eliminator is sodium carbonate.
The utility model gas burning kiln smoke eliminator, by sulfide, nitro thing in the high-temperature flue gas of kiln discharge and the medium adding, in flue gas purifying equipment, be uniformly mixed, utilize physical and chemical reaction, produce neutral liquids and gases, comprise that solution prepares automatic control system and stainless steel desulfurizing tower.
The utility model gas burning kiln smoke eliminator, powdery medium sodium carbonate and water that solution is prepared in agitator tank are made into certain density solution by a certain percentage automatically; Powdery medium sodium carbonate and water by a certain percentage according to the flue gas of discharging and the concentration of waste liquid automatically regulate be made in and the concentration of the required solution of liquid waste concentration, concentration is no more than 10%.After mixer is uniformly mixed, be transported to the nozzle on desulfurizing tower through water knockout drum with tubing pump, in nozzle atomization is sprayed onto tower, and the abundant hybrid reaction of flue gas.Flue gas becomes the gas that meets environmental requirement and enters atmosphere after demister is processed.
Reacted waste liquid is transported to waste liquid pool through the collecting pipe of desulfurizing tower bottom, is transported in waste liquid preparation tank again and recycles after filtering according to a concentration part for waste liquid, and major part is transported to Sewage Disposal, finally reaches harmless discharge.
The exhaust opening end of the air inlet of digester and chimney is flexibly connected, so that maintenance and replacing.The air inlet of digester is designed to horn-like, is convenient to socket joint and connects.

Claims (3)

1. gas burning kiln smoke eliminator, it is characterized in that, comprise agitator tank, the top of agitator tank is provided with storage tank and mixer driver, the symmetric position up and down of agitator tank is respectively provided with an inlet and liquid outlet, inlet is connected with water supply pipe, and liquid outlet is connected with water knockout drum by tubing pump, and water knockout drum is connected with digester nozzle; The top of digester tank body is provided with demister, and digester tank base is provided with waste liquid discharge pipe, and waste liquid discharge pipe is connected with waste liquid pool; Waste liquid pool is connected by pipe-and-filter; Filter is connected with reflux line pump by pipeline; Reflux line pump is connected with agitator tank by pipeline; Digester tank body is connected with flue gas inlet tube.
2. gas burning kiln smoke eliminator according to claim 1, is characterized in that: described flue gas inlet tube is arranged on the middle part of digester tank body; The top of digester tank body flue gas inlet tube is provided with top digester nozzle; The downward miter angle of flue gas inlet tube is evenly provided with three bottom digester nozzles along digester inner tank wall; The centre position of the digester tank body first half is evenly provided with 4 middle part digester nozzles.
3. gas burning kiln smoke eliminator according to claim 1, is characterized in that: described agitator tank is provided with upper limit position switch and lower position switch, upper limit position switch is connected with PLC controller with lower position switch; PLC controller is connected with entering water electromagnetic valve, liquid outlet electromagnetic valve and digester nozzle respectively.
CN201420090065.5U 2014-02-28 2014-02-28 Smoke purification device for gas furnace Expired - Fee Related CN203694905U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420090065.5U CN203694905U (en) 2014-02-28 2014-02-28 Smoke purification device for gas furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420090065.5U CN203694905U (en) 2014-02-28 2014-02-28 Smoke purification device for gas furnace

Publications (1)

Publication Number Publication Date
CN203694905U true CN203694905U (en) 2014-07-09

Family

ID=51045406

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420090065.5U Expired - Fee Related CN203694905U (en) 2014-02-28 2014-02-28 Smoke purification device for gas furnace

Country Status (1)

Country Link
CN (1) CN203694905U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831001A (en) * 2014-02-28 2014-06-04 唐山梦牌瓷业有限公司 Flue gas purification device for gas firing furnace
CN106439117A (en) * 2016-09-21 2017-02-22 中国化学工程第六建设有限公司 Method for controlling opening and closing of desulfuration smoke
CN108489287A (en) * 2018-04-13 2018-09-04 曾峰 A kind of kiln smoke dispersal, dust removal and desulphurization robot

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103831001A (en) * 2014-02-28 2014-06-04 唐山梦牌瓷业有限公司 Flue gas purification device for gas firing furnace
CN106439117A (en) * 2016-09-21 2017-02-22 中国化学工程第六建设有限公司 Method for controlling opening and closing of desulfuration smoke
CN106439117B (en) * 2016-09-21 2019-03-12 中国化学工程第六建设有限公司 The method for controlling desulfurization fume opening and closing
CN108489287A (en) * 2018-04-13 2018-09-04 曾峰 A kind of kiln smoke dispersal, dust removal and desulphurization robot

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20140709

Termination date: 20160228

CF01 Termination of patent right due to non-payment of annual fee