CN203674955U - Speed-adjustable permanent magnetic actuator - Google Patents
Speed-adjustable permanent magnetic actuator Download PDFInfo
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- CN203674955U CN203674955U CN201420062722.5U CN201420062722U CN203674955U CN 203674955 U CN203674955 U CN 203674955U CN 201420062722 U CN201420062722 U CN 201420062722U CN 203674955 U CN203674955 U CN 203674955U
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- vertical plate
- middle vertical
- disc
- rotating
- disks
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Abstract
The utility model discloses a speed-adjustable permanent magnetic actuator, which comprises a first rotary disc and two rotary discs. The first rotary disc is provided with a neutral disc, the neutral disc is connected with a supporting disc, the end surfaces, close to the neutral disc, of the two second rotary discs are provided with sensing discs, and the supporting disc and the two second rotary discs are respectively connected with a motor shaft and a load shaft, so as to transmit power to the load shaft for output via the motor shaft; air gaps exist between the neutral disc and the two second rotary discs; the surface of the neutral disc is provided with magnetic units, the surfaces of the magnetic units protrudes out of the end surface of the neutral disc, the end surface of the neutral disc around the magnetic units is provided with blades, and the blades guides the airflow for heat radiation; and the two second rotary discs are provided with airflow guide holes around the axis, the external airflow is led between the neutral disc and the two second rotary discs through the airflow guide holes, the periphery of the airflow guide holes is provided with fins, and the fins assist the airflow to be led into the airflow guide holes smoothly, so that the integral head radiation of the neutral disc and the two second rotary discs is better.
Description
Technical field
The utility model relates to magnetic actuator field, relates in particular to a kind of magnetic actuator of adjustable speed.
Background technology
General magnetic actuator is mainly by having the driving disc spacing pressing of strong magnets and being that driven disc two parts that material is made form with copper or aluminium.Driving disc spacing pressing is fixed on motor drive shaft, and driven disc is fixed on bearing axle, between driven disc and driving disc spacing pressing, has air gap.Connect by magnetic, the connection of motor and load is connected to (machinery connects firmly) by original contact and changes contactless connection (magnetic is flexible coupling) into, the output torque reaching on bearing axle by the air gap regulating between driving disc spacing pressing and driven disc changes, and then obtains required loading speed.
The service performance that significantly improvement system of magnetic actuator starts, at the beginning of starting load, motor is via magnetic actuator No Load Start, not only can reduce the starting current of motor, reduce thermal shock load and the impact on electric power system on motor, and then saves energy the working life that extends motor, and effectively reduce startup moment, to the damaging impact tension force of drive system belt conveyor, eliminate the concussion producing when conveyer starts, can also significantly alleviate the suffered startup of drive system itself impacts, extend the useful life of the vital parts such as belt and idle pulley, the security reliability of lifting means operation, and effectively reduce maintenance of equipment and fault time cost.Compared to traditional driver, magnetic actuator provides more progressive structure really, has using value.
Existing magnetic actuator is taked the pattern of a driving disc spacing pressing to a driven disc haply, and the more, the quantity of this driven disc also increases the driving disc spacing pressing quantity in a magnetic actuator relatively.Due to the increase of quantity, cause the use of more materials, and structural design is complicated, therefore the cost of existing magnetic actuator improves relatively.
And existing magnetic actuator is taked the pattern of a driving disc spacing pressing to a driven disc, between each driving disc spacing pressing and driven disc, only there is one side relative, therefore the ability that driving disc spacing pressing has only has part to use to driven disc, cause resource loss improperly.And part is used the lost magnetic energy of resource not only to waste, also may affect the running of other device, thereby need to increase extra safeguard procedures, increasing driver cost increases.
There is the phenomenon that axially has suction and repulsion in existing magnetic force induction, only have a monolateral driving disc spacing pressing easily to cause the mechanism of magnetic actuator own to damage to the suction and repulsion of a driven disc pattern, therefore most magnetic actuator selects two group of one driving disc spacing pressing to carry out balancing axial suction and repulsion to the pattern of a driven disc, causes cost to increase.
In addition, although existing magnetic actuator, without the directly abrasion of contact, still can produce a large amount of heat energy in the energy transmission of magnetic connection, these heat energy can affect the normal operation of equipment.Therefore, existing magnetic actuator must be set up complicated radiating subassembly, or extra cooling device, can significantly increase the cost of product.
For this reason, the applicant, in view of the problem that above-mentioned existing structure produces, adheres to research and innovation, excelsior spirit, utilizes professional eye and knowledge, develops the magnetic actuator of a kind of adjustable speed in the application.
Utility model content
Main purpose of the present utility model is to provide a kind of magnetic actuator of adjustable speed, and it is simple in structure, materials are saved, and can reduce the manufacturing cost of magnetic actuator, and can maintain good usefulness, contributes to the universal use of magnetic actuator.
Another object of the present utility model is to provide a kind of magnetic actuator of saving energy adjustable speed, most magnet unit magnetic force can be converted into magnetic loading ability, and decrement is used magnet unit to contribute to environmental protection.
Another object of the present utility model is to provide a kind of good radiating effect adjustable speed magnetic actuator that has, and can turn round for a long time and maintain stable operating state.
For achieving the above object, the utility model adopts following technical scheme:
A kind of magnetic actuator of adjustable speed, comprise first rotating disk and two the second rotating disks, described the first rotating disk has middle vertical plate, described middle vertical plate is connected with supporting disk, described supporting disk is connected with motor drive shaft, described two the second rotating disks are connected with bearing axle, and described two the second rotating disks and described middle vertical plate mutually close end face are provided with inductive disks, make the end face of inductive disks of described middle vertical plate and described two the second rotating disks mutually close, connect and drive described two the second rotating disks to rotate simultaneously by magnetic, in the time of described the first dial rotation, its magnetic connects two inductive disks rotations that simultaneously drive both sides end face, the inductive disks of the magnet unit of described middle vertical plate and described two the second rotating disks is two-sided induction, magnetic force can be brought into play to use completely.Certainly, also can connect described bearing axle by the described supporting disk of described the first rotating disk, described two the second rotating disks connect described motor drive shaft, equally power are passed on described bearing axle and are exported via described motor drive shaft.
Between described middle vertical plate and described two inductive disks, there is air gap, change the distance of described air gap according to the operating state of described two the second rotating disks, and then change the magnetic annexation of described middle vertical plate and described two inductive disks, obtain suitable load speed.
Described neutral panel surface is provided with magnet unit, and the end face of described the first rotating disk is protruded on described magnet unit surface, and described magnet unit described middle vertical plate end face is around equipped with blade, and described blade air-guiding is to dispel the heat.
Described two the second rotating disks are provided with pod apertures around near axle center place, so that extraneous air-flow is introduced between described middle vertical plate and described inductive disks via described pod apertures, described pod apertures is separately provided with fan sheet around, and described fan sheet assists air-flow to introduce smoothly in described pod apertures.
Accompanying drawing explanation
Fig. 1 is the stereogram of the structure of the magnetic actuator of the utility model embodiment adjustable speed;
Fig. 2 is the three-dimensional cutaway view of the structure of the magnetic actuator of the utility model embodiment adjustable speed;
Fig. 3 is the section plan of the structure of the magnetic actuator of the utility model embodiment adjustable speed;
Fig. 4 is the first turntable structure stereogram of the magnetic actuator of the utility model embodiment adjustable speed;
Fig. 5 is the structural plan figure of the utility model embodiment the first rotating disk;
Fig. 6 is two the second turntable structure stereograms of the magnetic actuator of the utility model embodiment adjustable speed; And
Fig. 7 is the structural plan figure of two the second rotating disks of the utility model embodiment.
Embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated:
Refer to shown in accompanying drawing, for the magnetic actuator of the alleged a kind of adjustable speed of the utility model, it mainly comprises first rotating disk 1 and two the second rotating disks 2, the first rotating disk 1 has middle vertical plate 15, middle vertical plate 15 extensions are connected with supporting disk 14, and supporting disk 14 is connected with motor drive shaft 11, the second rotating disks 2 and is connected with bearing axle 21, and the mutual close end face of middle vertical plate 15 of the second rotating disk 2 and the first rotating disk 1 is provided with inductive disks 25, and is provided with air gap 3 between middle vertical plate 14 and two inductive disks 25.The first rotating disk 1 is rotarily driven by motor drive shaft 11, and sees through air gap 3 with two the second rotating disks 2 of magnetic connection, and two the second rotating disks 2 are rotated simultaneously.Can change the distance of air gap 3 according to the operating state of two the second rotating disks 2, and then the magnetic annexation of vertical plate 14 and two inductive disks 25 in changing, to obtain required load speed.
The utility model principal character is, the position of middle vertical plate 14 is fixed, and the inductive disks 25 of two the second rotating disks 2 is oppositely arranged on the both sides end face of middle vertical plate 14, thereby and two inductive disks 25 vertical plate 14 in this is moved change the distance of air gap 3, form the three plate rail structures of vertical plate 1 to two inductive disks 25 in.The magnetic actuator job step of aforesaid adjustable speed is as described below:
1. in the time that the first rotating disk 1 keeps inactive state, two the second rotating disks 2 also remain on inactive state, between the middle vertical plate 14 of the first rotating disk 1 and the inductive disks 25 of two the second rotating disks 2, are reserved with minimum air gap 3.
2. in the time that the first rotating disk 1 starts rotation, the magnet unit 12 that in the first rotating disk 1, vertical plate 14 arranges can produce vortex flow with the inductive disks 25 of two the second rotating disks and drive, and then makes the first rotating disk 1 and two the second rotating disks 2 carry out relative motion.
3. in the time that the air gap 3 between the middle vertical plate 14 of the first rotating disk 1 and the inductive disks 25 of two the second rotating disks 2 changes, the rotating speed of the motor drive shaft 11 that the supporting disk 14 of the first rotating disk 1 connects is constant, and the rotating speed of the bearing axle 21 that two the second rotating disks 2 connect changes, and then reach the energy-conservation effect of motor reduction of speed.
By the utility model alleged one in the three plate rail structures of vertical plate 15 to two the second rotating disks 2, when middle vertical plate 15 is rotated, connect two the second rotating disks 2 that simultaneously drive both sides end face by its magnetic, make the kinetic energy of middle vertical plate 15 be delivered to the inductive disks 25 of two the second rotating disks 2 completely, to raise the efficiency, to cut the waste.
And the inductive disks 25 of two the second rotating disks 2 designs at the relative both sides of middle vertical plate 15 end face, between middle vertical plate 15 and two inductive disks 25, also can mutually produce axial suction and repulsion and offset, can avoid so one-sided axial suction and repulsion to cause the impact failure of product structure itself, low-energy consume can fall in this three plate rails structure, increases the kinetic energy of output.
Middle vertical plate 15 is provided with magnet unit 12 so that magnetic force to be provided, in order to improve radiating efficiency, the end face of vertical plate 15 in this is protruded on magnet unit 12 surfaces, when the first rotating disk 1 is rotated, can natural air-guiding be dispelled the heat by magnet unit 12 and two inductive disks 25 protruded.Meanwhile, magnet unit 12 middle vertical plate 15 end faces are around equipped with blade 13, and blade 13 equally can air-guiding and increase the radiating effect of the first rotating disk 1 and two the second rotating disks 2.
In addition, the surrounding of two the second rotating disks 2 is provided with radiating fin 22, be used to provide heat sinking function, and except radiating fin 22, two the second rotating disks 2 are provided with pod apertures 23 around near center of rotation, pod apertures 23 is in the time that two the second rotating disks 2 rotate, in extraneous air-flow can be introduced via pod apertures 23 between vertical plate 15 and two the second rotating disks 2, provide heat radiation to magnet unit 12 and two inductive disks 25, coordinate the blade 13 of the first rotating disk 1 that air-flow is discharged, realize the effect of heat radiation.And this pod apertures is separately provided with fan sheet 24 around, fan sheet 24 assists air-flow to introduce smoothly in pod apertures 23.
Aforementioned bearing axle 21 also can be connected to the supporting disk 14 of the first rotating disk 1, and 11 of motor drive shafts connect two the second rotating disks 2, and same realization is passed to output on bearing axle 21 by power via motor drive shaft 11.
The magnetic actuator of the aforementioned the utility model adjustable speed completing, compared with prior art, has the following advantages:
1, simple in structure, easy to manufacture, not only save design time, material cost, integrally-built small volume, is easily mounted in factory, effectively to devote oneself to work, increases operating efficiency.
2, save the energy, wherein most electricity consumption all can be connected and is converted to load capacity by magnetic, makes outputting power have high usefulness, reduces the energy waste of existing structure, meets the requirement of modern factories to environmental protection.
3, heat radiation is good, and working stability allows the running that the utility model can stable for extended periods of time, reduces time of shutting down or the possibility of maintenance, task performance is performed to ultimate attainment.
These are only preferred embodiment of the present utility model, be not used for limiting practical range of the present utility model; If do not depart from spirit and scope of the present utility model, the utility model is modified or is equal to replacement, all should be encompassed in the middle of the protection range of the utility model claim.
[symbol description]
1 first rotating disk 11 motor drive shafts
12 magnet unit 13 blades
Vertical plate in 14 supporting disks 15
2 second rotating disk 21 bearing axles
22 radiating fin 23 pod apertures
24 fan sheet 25 inductive disks
3 air gaps
Claims (5)
1. the magnetic actuator of an adjustable speed, include first rotating disk and two the second rotating disks, described the first rotating disk has middle vertical plate, described middle vertical plate is connected with supporting disk, described two the second rotating disks and described middle vertical plate mutually close end face are provided with inductive disks, make the end face of the middle vertical plate of described the first rotating disk and the inductive disks of described two the second rotating disks mutually close, connect and drive described two the second rotating disks to rotate simultaneously by magnetic, and described supporting disk and described two the second rotating disks are connected with respectively motor drive shaft and bearing axle, so that power is passed on described bearing axle and is exported via described motor drive shaft, it is characterized in that:
Described two the second rotating disks are arranged on described middle vertical plate two side ends face simultaneously, and described middle vertical plate comprises magnet unit so that described middle vertical plate while rotating, connects by the magnetic of described magnet unit described two the second turntable rotations that drive both sides end face simultaneously.
2. the magnetic actuator of adjustable speed as claimed in claim 1, is characterized in that, described neutral panel surface is provided with magnet unit, and described magnet unit surface protrudes from the end face of described middle vertical plate.
3. the magnetic actuator of adjustable speed as claimed in claim 2, is characterized in that, described magnet unit described middle vertical plate end surface means around has blade, and described Leaf Conductance bleed stream dispels the heat.
4. the magnetic actuator of adjustable speed as claimed in claim 1, is characterized in that, described two the second rotating disks are provided with pod apertures around near center of rotation, so that extraneous air-flow is introduced between described middle vertical plate and described two the second rotating disks via described pod apertures.
5. the magnetic actuator of adjustable speed as claimed in claim 4, is characterized in that, described pod apertures is separately provided with fan sheet around, and described fan sheet assists air-flow to introduce smoothly in described pod apertures.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420062722.5U CN203674955U (en) | 2014-02-11 | 2014-02-11 | Speed-adjustable permanent magnetic actuator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201420062722.5U CN203674955U (en) | 2014-02-11 | 2014-02-11 | Speed-adjustable permanent magnetic actuator |
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CN203674955U true CN203674955U (en) | 2014-06-25 |
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CN201420062722.5U Expired - Fee Related CN203674955U (en) | 2014-02-11 | 2014-02-11 | Speed-adjustable permanent magnetic actuator |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104052217A (en) * | 2014-06-26 | 2014-09-17 | 青岛斯普瑞能源科技有限公司 | Disk-type permanent magnetic speed regulator |
CN104779775A (en) * | 2015-05-04 | 2015-07-15 | 马鞍山蓝信环保科技有限公司 | High-efficiency non-contacting torque transmitting device |
CN104836415A (en) * | 2014-02-11 | 2015-08-12 | 中兴杰达电能科技股份有限公司 | Speed-adjustable permanent magnetic actuator |
CN105703537A (en) * | 2014-11-28 | 2016-06-22 | 中兴杰达电能科技股份有限公司 | Heat radiation structure of coupling unit with utilization of vaporization heat adsorption |
-
2014
- 2014-02-11 CN CN201420062722.5U patent/CN203674955U/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104836415A (en) * | 2014-02-11 | 2015-08-12 | 中兴杰达电能科技股份有限公司 | Speed-adjustable permanent magnetic actuator |
CN104052217A (en) * | 2014-06-26 | 2014-09-17 | 青岛斯普瑞能源科技有限公司 | Disk-type permanent magnetic speed regulator |
CN105703537A (en) * | 2014-11-28 | 2016-06-22 | 中兴杰达电能科技股份有限公司 | Heat radiation structure of coupling unit with utilization of vaporization heat adsorption |
CN104779775A (en) * | 2015-05-04 | 2015-07-15 | 马鞍山蓝信环保科技有限公司 | High-efficiency non-contacting torque transmitting device |
CN104779775B (en) * | 2015-05-04 | 2017-11-17 | 马鞍山蓝信环保科技有限公司 | A kind of non-contact device for transmitting moment of torsion of high efficiency |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20140625 Termination date: 20180211 |
|
CF01 | Termination of patent right due to non-payment of annual fee |