CN203658238U - Comprehensive testbed for adhesion force of binding tape and adhesion force of matched mirror coating - Google Patents

Comprehensive testbed for adhesion force of binding tape and adhesion force of matched mirror coating Download PDF

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Publication number
CN203658238U
CN203658238U CN201420076322.XU CN201420076322U CN203658238U CN 203658238 U CN203658238 U CN 203658238U CN 201420076322 U CN201420076322 U CN 201420076322U CN 203658238 U CN203658238 U CN 203658238U
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China
Prior art keywords
adhesive tape
adhesion
lens coating
adhesion force
coating adhesion
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Expired - Lifetime
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CN201420076322.XU
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Chinese (zh)
Inventor
孔德嘉
王哲
贾京生
王越
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China Machinery Huanyu Certification And Inspection Co ltd
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BEIJING ZHONGQI HUANYU MOTOR VEHICLE INSPECTION CENTER Co Ltd
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Priority to CN201420076322.XU priority Critical patent/CN203658238U/en
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Abstract

The utility model discloses a comprehensive testbed for the adhesion force of a binding tape and the adhesion force of a matched mirror coating. The comprehensive testbed comprises a support mechanism, and a height adjustment mechanism for the support mechanism, and is characterized by further comprising a power transmission mechanism and a force value measurement mechanism; and a testbed for the adhesion force of the binding tape further comprises a glass clamp mechanism. The comprehensive testbed disclosed by the utility model has the following remarkable technical effects that 1, two adhesion force tests are completely and organically combined; 2, the test support mechanism is stable, simple, beautiful and graceful; 3, the height adjustment mechanism is convenient for the installation and placement of various lamp samples; 4, adhesion force measurements are accurate; 5, an origin working position is searched by a null point; and 6, effective safety measures are added.

Description

Adhesive tape adhesion and lens coating adhesion multi-function test stand
Technical field
The utility model relates to lamp test package, relates in particular to adhesive tape adhesion and the lens coating adhesion multi-function test stand of adhesive tape adhesion test equipment and the combination of lens coating adhesion testing equipment.
Background technology
In June, 2008, new standard GB/T 4599-2007 " lamps for vehicle silk bulb headlamp " the car bulb compulsory standard of implementing, wherein mainly increased the test of lens coating adhesion and two experiments of adhesive tape adhesion test.Lens coating adhesion requirement of experiment becomes the grid of 2mm × 2mm on luminous intensity distribution figure layer by blade or needle point scribing, the adhesive tape of use standard regulation is by being pressed on grid, and then by one end of adhesive tape perpendicular to applying in surface direction and the power of adhesion balance, tear adhesive tape off with 1.5m/s ± 0.2m/s even speed.Adhesive tape adhesion test requires the adhesive tape after cutting out to launch gently to smear along adhesive tape length direction with finger, it is attached on glass plate gradually, the free end folding of adhesive tape is in 90 °, on perpendicular to glass plate direction, exert oneself, tear adhesive tape test section off with the speed of 300mm/s ± 30mm/s, record needed power.
This every test is at present all autonomous device, the man-to-man metering system of employing equipment, the testing equipment also two kinds of testing tables not being combined as a whole.And the simple physical construction of many employings in this type of testing equipment, control the kind of drive relatively single, drive part electrical technology is outmoded, collecting method falls behind, in operation mainly take manually as main, especially to the limitation that possesses skills in test specimen adaptability, can not meet the requirement of the existing and Future Development trend in automobile lamp market.
Utility model content
Technical problem to be solved in the utility model is to provide a kind of light test package, a kind of adhesive tape adhesion and lens coating adhesion comprehensive experiment table are especially provided, by lens coating adhesion experiment table and the combination of adhesive tape adhesion experiment table, solve above-mentioned technical matters.
Technical problem to be solved in the utility model is achieved through the following technical solutions:
A kind of adhesive tape adhesion and lens coating adhesion multi-function test stand, comprise the height adjustment mechanism of supporting mechanism, described supporting mechanism, and described supporting mechanism is provided with power drive mechanism and force measurement mechanism.
On described adhesive tape adhesion test platform supporting mechanism, be also provided with glass fixture mechanism.
Described supporting mechanism comprises the beam of support and described support below.
Described height adjustment mechanism comprises Contiuum type spiral lift, and described lifter is provided with handwheel and epoxy resin panel.
Described power drive mechanism comprises the linear module of transverse axis and affiliated transverse axis servomotor, the linear module of the longitudinal axis and affiliated longitudinal axis servomotor; The linear module of the described longitudinal axis is provided with sensor base plate.
Described force measurement mechanism comprises pulling force sensor, and described sensor upper end is connected with sensor base plate; Described sensor lower end is provided with ribbon, and described ribbon lower end is provided with the adhesive tape folder that is wound around adhesive tape.
Described glass fixture mechanism comprises glass plate, and described glass plate is located on base plate, and described glass plate top is provided with hold down gag.
Described base plate is aluminum material, is provided with handle.
Described rack body structure is built by aluminium section bar support or other known profile shapes support.
The beneficial effects of the utility model:
1, supporting mechanism is steadily brief, elegant in appearance:
Device support mechanism adopts the industrial aluminum profile of high-quality to build formation, and its size and weight, through accurate Calculation, can produce enough gravity and guarantee the stability of whole equipment in static and process of the test.After bracket assembled moulding, adjust size convenient, restructure easily and surface through anodized, anticorrosion, exempt from spraying, one-piece construction is brief light and handy, elegant in appearance.
2, height adjustment mechanism facilitates all kinds of light fixture samples installations to put:
The adjusting part of entirety table top is carried out synchronization lifting by two Contiuum type spiral lifts, regulates table surface height, to adapt to the light fixture sample of various different sizes in not changing sensing station according to light fixture height.Equipment mesa material is epoxy resin panel, and panel adopts disposable coating processes, integral seamless, and table top is smooth, and color is beautiful and have acid and alkali-resistance, the feature such as wear-resisting, shock-resistant, anti-skidding, can adapt to the manipulation of gear train structure rigorous, efficient.Longitudinal axis gear train adopts belt gear, has increased tooth pitch and has greatly improved transmission speed, and reliability is high.Cross shaft driving adopts lead screw transmission, and output power is direct steadily, noise is little.Servomotor controllable speed, positional precision is very accurate.From the national standard requirement of speed and the satisfied two kinds of tests of distance.
3, adhesion is measured accurately:
Adhere to and in force measurement, adopted pulling force sensor, the sophisticated functionss such as automatic loading load and instantaneous image data are realized, and controlled to all power values that tear adhesive tape off, power Value Data is carried out to complete monitoring analysis, can show maximal force minimum force value, ultimate analysis weighted mean obtain accurate power value.
4, search for initial point working position zero point:
After test completes, motor is got back to initial point working position automatically by optoelectronic switch, and each test is all started to walk by initial point, simple and convenient without manual shift.
5, add effective safety practice:
In PLC Programmable Logic Controller, add and prevent maloperation instruction, setting position switching value, test startup need meet all adjustings and could trigger.Add foot-switch, can the free hold triggered time, prevent that operating personnel are subject to unexpected injury.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, embodiment of the present utility model is described in further detail.
Fig. 1 is front elevational schematic of the present utility model
Fig. 2 is schematic side view of the present utility model
Fig. 3 is the front elevational schematic of adhesive tape adhesion test glass plate fixture of the present utility model
1-beam, 2-support, 3-spiral lift, 4-epoxy resin panel, the linear module of 5-transverse axis, the linear module of the 6-longitudinal axis, 7-transverse axis servomotor, 8-longitudinal axis servomotor, 9-sensor base plate, 10-pulling force sensor, 11-handwheel, 12-ribbon, 13-adhesive tape folder, 14-base plate, 15-handle, 16-glass plate, 17-compact heap, 18-photoelectric sensor.
Embodiment
A kind of adhesive tape adhesion as shown in Fig. 1, Fig. 1, Fig. 3 and lens coating adhesion comprehensive experiment table, comprise supporting mechanism, height adjustment mechanism, power drive mechanism, force measurement mechanism, wherein adhesive tape adhesion test also needs to use glass fixture mechanism.
Described supporting mechanism comprises beam 1, industrial aluminum profile support 2, or other different in nature material support.
Described height adjustment mechanism comprises two Contiuum type spiral lifts 3, and described dextral hoist is installed and regulated height handwheel, and elevating function is regulated by handwheel 11; Installing ring epoxy resins panel 4 on lifter, described epoxy resin erecting of panel regulates at the enterprising line height of lifter.
Described power drive mechanism is two servomotors, and servomotor is arranged on transmission module.Module is moved in two transmissions, and wherein one is lead screw transmission, comprises the linear module 5 of transverse axis, transverse axis servomotor 7; Another portion is belt gear, comprises the linear module 6 of the longitudinal axis, longitudinal axis servomotor 8.Described gear train is on belt gear module, to carry pulling force sensor fixture, pulling force sensor is installed below fixture, i.e. sensor installation base plate 9 on the linear module of the described longitudinal axis.Photoelectric sensor 18 is installed in described two transmission module sides.
Described force measurement mechanism comprises pulling force sensor 10, and described sensor upper end is connected with sensor base plate 9, and ribbon 12 is installed in described sensor lower end, and the adhesive tape folder 13 that is wound around adhesive tape is installed in described ribbon lower end.
Described glass fixture mechanism installs and puts according to requirement of experiment, and glass plate 16 is placed in aluminum base 14, and two hold down gags are installed in described glass plate top, as compact heap 17, wherein operates in for convenience two handles 15 are housed in described aluminum base.
Principle of work: the linear module 6 of longitudinal axis sensor installation base plate 9 on the linear module of the drive longitudinal axis of longitudinal axis servomotor 8 moves upward, pulling force sensor 10 ends are connected with sensor base plate 9, ribbon 12 is installed in pulling force sensor lower end, the adhesive tape folder 13 that is wound around adhesive tape is installed in described ribbon lower end, thereby drive pulling force sensor moves upward, the adhesive tape tearing off on adhesive tape folder 13 is recorded force value simultaneously.
The effect of photoelectric sensor 18 is after test completes, and transverse axis servomotor 7 and longitudinal axis servomotor 8 are got back to initial point working position automatically by photoelectric sensor.
The process of the test of the utility model adhesive tape adhesion and lens coating adhesion comprehensive experiment table:
The specific operation process of adhesive tape adhesion test is: first will test adhesive tape and launch 400mm, and then gently smear along adhesive tape length direction with finger, it is attached to glass plate 7 places gradually, applied force is to get rid of bubble between the two.Approximately reserve the long adhesive tape of 25mm and do not stick on glass plate 7 places, glass plate fixture is put to epoxy resin panel 4 places, by 90 ° the free end folding of adhesive tape, then free end is pasted 13 places on adhesive tape folder.Set on computers each test parameters, PLC Programmable Logic Controller is processed after related data, is sent in motor servo driver and respectively transverse axis servomotor 7 and longitudinal axis servomotor 8 is carried out to the control of speed, position.After accomplishing the setting up, step on and hit foot-switch experiment beginning, the linear module 5 of transverse axis and the linear module 6 of the longitudinal axis tear adhesive tape test section off with the speed of 300mm/s under the drive of transverse axis servomotor 7 and longitudinal axis servomotor 8, record adhesive tape adhesion test and finish after adhesive tape tears off.
The specific operation process of lens coating adhesion test is: on lens coating 20mm × 20mm surf zone, delineate the grid into about 2mm × 2mm with blade or prong, it firmly should draw antireflective coating layer.The light distribution lamp that pulls grid is put into epoxy resin panel 4 places, uses width to be not less than the adhesive tape of 25mm, by being pressed on above-mentioned net region at least 5min.Then adhesive tape free end is being pasted to 13 places on adhesive tape folder.Set on computers each test parameters, PLC Programmable Logic Controller is processed after related data, is sent in motor servo driver longitudinal axis servomotor 8 is carried out to the control of speed, position.After accomplishing the setting up, step on and hit foot-switch experiment beginning, the linear module 6 of the longitudinal axis applies one to adhesive tape and applies on perpendicular to surface direction and the power of adhesion balance under the drive of longitudinal axis servomotor 8, tears adhesive tape off with 1.5m/s even speed, tears rear observation coating surface off and changes off-test.
The utility model ideally organically combines complete the test of two kinds of adhesion.
All and the utility model is equal to replacement person and is the content that the invention is protected.

Claims (10)

1. an adhesive tape adhesion and lens coating adhesion multi-function test stand, comprise the height adjustment mechanism of supporting mechanism, described supporting mechanism, it is characterized in that: described supporting mechanism is provided with power drive mechanism the force measurement mechanism that described power drive mechanism drives.
2. according to the adhesive tape adhesion of claim 1 and lens coating adhesion comprehensive experiment table, it is characterized in that: on described adhesive tape adhesion test platform supporting mechanism, be also provided with glass fixture mechanism.
3. according to the adhesive tape adhesion of claim 1 or 2 and lens coating adhesion comprehensive experiment table, it is characterized in that: described supporting mechanism comprises the beam (1) of support (2) and described support below.
4. according to the adhesive tape adhesion of claim 1 and lens coating adhesion comprehensive experiment table, it is characterized in that: described height adjustment mechanism comprises Contiuum type spiral lift (3), described lifter is provided with handwheel (11) and panel (4).
5. according to the adhesive tape adhesion of claim 1 or 2 and lens coating adhesion multi-function test stand, it is characterized in that: described power drive mechanism comprises transverse axis linear module (5) and affiliated transverse axis servomotor (7) longitudinal axis linear module (6) and affiliated longitudinal axis servomotor (8); The linear module of the described longitudinal axis is provided with sensor base plate (9).
6. according to the adhesive tape adhesion of claim 1 or 2 and lens coating adhesion multi-function test stand, it is characterized in that: described force measurement mechanism comprises pulling force sensor (10), and described sensor upper end is connected with sensor base plate (9); Described sensor lower end is provided with ribbon (12), and described ribbon lower end is provided with the adhesive tape folder (13) that is wound around adhesive tape.
7. according to the adhesive tape adhesion of claim 2 and lens coating adhesion multi-function test stand, it is characterized in that: described glass fixture mechanism comprises glass plate (16), described glass plate is located at base plate (14) upper, and described glass plate top is provided with compact heap (17).
8. according to the adhesive tape adhesion of claim 7 and lens coating adhesion comprehensive experiment table, it is characterized in that: described base plate (14) is provided with handle (15), described base plate (14) is aluminum; Described support (2) is aluminium section bar support.
9. according to the adhesive tape adhesion of claim 6 and lens coating adhesion comprehensive experiment table, it is characterized in that: photoelectric sensor (18) is installed in described two transmission module sides.
10. according to the adhesive tape adhesion of claim 4 and lens coating adhesion comprehensive experiment table, it is characterized in that: described panel (4) is epoxy resin panel.
CN201420076322.XU 2014-02-21 2014-02-21 Comprehensive testbed for adhesion force of binding tape and adhesion force of matched mirror coating Expired - Lifetime CN203658238U (en)

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Application Number Priority Date Filing Date Title
CN201420076322.XU CN203658238U (en) 2014-02-21 2014-02-21 Comprehensive testbed for adhesion force of binding tape and adhesion force of matched mirror coating

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105203451A (en) * 2015-09-18 2015-12-30 福建蓝海黑石科技有限公司 Representation method for cohesion of coating
CN106596396A (en) * 2016-12-09 2017-04-26 张家港市利奇塑料有限公司 Low temperature testing method for glue properties of self adhesive floor
CN108637949A (en) * 2018-04-25 2018-10-12 武汉科技大学 It is a kind of be suitable for heating to heart fixture
CN108956454A (en) * 2018-08-27 2018-12-07 昆山市和博电子科技有限公司 A kind of film adhesion test machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105203451A (en) * 2015-09-18 2015-12-30 福建蓝海黑石科技有限公司 Representation method for cohesion of coating
CN106596396A (en) * 2016-12-09 2017-04-26 张家港市利奇塑料有限公司 Low temperature testing method for glue properties of self adhesive floor
CN106596396B (en) * 2016-12-09 2019-06-07 张家港市利奇塑料有限公司 A kind of low-temperature test method of glue performance in self-adhesion adhesive floor
CN108637949A (en) * 2018-04-25 2018-10-12 武汉科技大学 It is a kind of be suitable for heating to heart fixture
CN108956454A (en) * 2018-08-27 2018-12-07 昆山市和博电子科技有限公司 A kind of film adhesion test machine

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Address after: No. 32, Tianrong street, Zang village, Daxing District, Beijing

Patentee after: In the Certification Inspection Co.,Ltd.

Address before: No. 32, Tianrong street, Zang village, Daxing District, Beijing

Patentee before: BEIJING ZHONGQI HUANYU MOTOR VEHICLE INSPECTION CENTER Co.,Ltd.

CP03 Change of name, title or address
CP03 Change of name, title or address

Address after: 102629 No. 32, Tianrong street, Beizang Village Town, Daxing District, Beijing

Patentee after: China Machinery Huanyu certification and Inspection Co.,Ltd.

Address before: 102609 No. 32, Tianrong street, Beizang village, Daxing District, Beijing

Patentee before: In the Certification Inspection Co.,Ltd.

CX01 Expiry of patent term
CX01 Expiry of patent term

Granted publication date: 20140618