CN203649130U - Plate-type heat exchanger plate sheet intelligent production line - Google Patents
Plate-type heat exchanger plate sheet intelligent production line Download PDFInfo
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- CN203649130U CN203649130U CN201320885687.2U CN201320885687U CN203649130U CN 203649130 U CN203649130 U CN 203649130U CN 201320885687 U CN201320885687 U CN 201320885687U CN 203649130 U CN203649130 U CN 203649130U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000001514 detection method Methods 0.000 claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims description 14
- 230000002950 deficient Effects 0.000 claims description 11
- 238000000926 separation method Methods 0.000 claims description 9
- 238000002955 isolation Methods 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000000465 moulding Methods 0.000 description 6
- 230000033001 locomotion Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000004080 punching Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008672 reprogramming Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000005619 thermoelectricity Effects 0.000 description 1
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Abstract
The utility model relates to a plate-type heat exchanger plate sheet intelligent production line including a numerical control hydraulic press, a laser detection platform, a manipulator I, a manipulator II, a manipulator III, a feeding dolly, a numerical control blanking machine, an automatic centring table, a PLC control cabinet, an unqualified product basket, a conveyer belt, a blanking dolly, a safety isolation net, and a hand-operated sliding door, the numerical control hydraulic press is arranged in the middle position of the production line, the left side of the numerical control hydraulic press is provided with a numerical control blanking machine, the manipulator II is arranged between the numerical control hydraulic press 1 and the numerical control blanking machine, the manipulator I is arranged at the left side of the numerical control blanking machine, the automatic centring table is arranged under the manipulator I, the manipulator III is arranged at the right side of the numerical control hydraulic press, the laser detection platform is arranged under the manipulator III, the conveyer belt is connected between the laser detection platform and the unqualified product basket, and the numerical control hydraulic press, the laser detection platform, the manipulator I, the manipulator II, the manipulator III, the numerical control blanking machine, the automatic centring table, and the conveyer belt are electrically connected with the PLC control cabinet. Therefore, the machining quality of plate-type heat exchanger plate sheets can be greatly improved.
Description
Technical field
The utility model relates to a kind of production equipment of heat exchange plates machine-shaping continuous productive process, a kind of plate heat exchanger plate intelligence production line specifically, and it has improved crudy and the production efficiency of plate heat exchanger plate greatly this production line.
Background technology
Along with heat-exchangers of the plate type the expansion in the sector application fields such as oil, chemical industry, thermoelectricity, nuclear power, food and user to the improving constantly of heat-exchangers of the plate type quality requirement, how high efficient production goes out high-quality heat exchanger plate is that pendulum is in heat-exchangers of the plate type manufacturer problem.
It is that manual feeding is compressing that original heat exchange plates is produced, and needs manual taking-up after moulding, and labour intensity is large, and production efficiency is low, and workman repeats long poor stability of time, and owing to adopting manual operation feeding, plate easily scratches, and percent defective is high.
Summary of the invention
The purpose of this utility model is to provide one, can improve production efficiency rate, alleviate workman's labour intensity, has reduced again the plate-type heat exchanger slab scuffing of colliding with in process of production, and has significantly improved again the crudy of plate-type heat exchanger slab.
The object of the present invention is achieved like this, and this production line comprises numerically controlled hydraulic press, laser detection platform, manipulator I, manipulator II, manipulator III, feeding cart, numerical control blanker, automatic centering platform, PLC switch board, defective work charging basket, conveyer belt and lower trolley, safe separation net and manually sliding door, described numerically controlled hydraulic press is arranged on the centre position of production line, be provided with a number of units control blanker in the left side of numerically controlled hydraulic press, a manipulator II is set between numerically controlled hydraulic press 1 and numerical control blanker, described manipulator I is arranged on the left side of numerical control blanker, automatic centering platform is arranged on below manipulator I, described manipulator III is arranged on the right side of numerically controlled hydraulic press, laser detection platform is arranged on below manipulator III, conveyer belt connects between laser detection platform and defective work charging basket, described numerically controlled hydraulic press, laser detection platform, manipulator I, manipulator II, manipulator III, numerical control blanker, automatic centering platform, defective work charging basket and conveyer belt are arranged in a safe separation net, are provided with three manual sliding doors before safe separation net, both sides and rear side are respectively arranged with a manual sliding door, described numerically controlled hydraulic press, laser detection platform, manipulator I, manipulator II, manipulator III, numerical control blanker, automatic centering platform and conveyer belt are electrically connected with PLC switch board.
The utlity model has following advantage and good effect:
1, the utility model plate-type heat exchanger slab intelligence production line, the problems referred to above are well solved, a kind of novel plate-type heat exchanger slab molding mode is provided, has improved productivity ratio, alleviated workman's labour intensity, significantly improved again the crudy of plate-type heat exchanger slab.
2, the utility model intelligence production line adopts PLC to control, and has the advantages such as reliability is high, reprogramming is flexible, no matter carries out time control or Stroke Control or mixes and control, and all can realize by setting PLC program.Can, according to the sequence of movement update routine of intelligent production line, make the versatility of this production line stronger.
3, the manipulator of the utility model production line adopts Pneumatic Transmission, is swift in motion, and is quick on the draw, and can realize overload protection, is convenient to automatic control.Working environment adaptability is good, can not affect transmission and control performance because of environmental change.Drag losses and leakage are less, do not pollute the environment.Operating cost is cheap simultaneously.
4, this production line of the utility model can pass through the heat exchanger plate of the various models of PLC production control, and guarantees to produce high-quality heat exchanger plate, the reduction of plate, and hole, angle and appearance and size are consistent, the scuffing of not colliding with.This production line production efficiency is high, security good, alleviate operator's labour intensity.
Accompanying drawing explanation
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is the overall structure top view of the utility model Fig. 1.
Fig. 3 is the structural representation of the utility model automatic centering platform.
Fig. 4, the 5th, the structure chart of the utility model feeding cart and lower trolley.
Fig. 6, the 7th, the structure chart of the utility model laser detection platform.
The specific embodiment
This production line comprises numerically controlled hydraulic press 1, laser detection platform 2, manipulator I, manipulator II, manipulator III, feeding cart 4, numerical control blanker 5, automatic centering platform 6, PLC switch board 7, defective work charging basket 8, conveyer belt 9 and lower trolley 10, safe separation net 11 and manually sliding door 12, described numerically controlled hydraulic press 1 is arranged on the centre position of production line, be provided with a number of units control blanker 5 in the left side of numerically controlled hydraulic press 1, a manipulator II is set between numerically controlled hydraulic press 1 and numerical control blanker 5, described manipulator I is arranged on the left side of numerical control blanker 5, automatic centering platform 6 is arranged on below manipulator I, described manipulator III is arranged on the right side of numerically controlled hydraulic press 1, laser detection platform 2 is arranged on below manipulator III, conveyer belt 9 connects between laser detection platform 2 and defective work charging basket 8, described numerically controlled hydraulic press 1, laser detection platform 2, manipulator I, manipulator II, manipulator III, numerical control blanker 5, automatic centering platform 6, defective work charging basket 8 and conveyer belt 9 are arranged in a safe separation net 11, are provided with three manual sliding doors 12 before safe separation net 11, both sides and rear side are respectively arranged with a manual sliding door 12, described numerically controlled hydraulic press 1, laser detection platform 2, manipulator I, manipulator II, manipulator III, numerical control blanker 5, automatic centering platform 6 and conveyer belt 9 are electrically connected with PLC switch board 7.
Described automatic centering platform 6 comprises the first stationary positioned plate 13, the second stationary positioned plate 14, the first-hand guiding mechanism 15 of taking turns, second-hand takes turns guiding mechanism 16, the first movable positioning plate 17, the second movable positioning plate 18, plate pressure pin 19 and centering stand 20, parallel uniform being arranged on centering stand 20 of described multiple plate pressure pin 19, first-handly take turns guiding mechanism 15 and second-hand and take turns the position of center line anyhow that guiding mechanism 16 is right-angled intersection and is arranged on centering stand 20, on guiding mechanism 15, be provided with the first stationary positioned plate 13 and the first movable positioning plate 17 first-hand wheel, take turns and on guiding mechanism 16, be provided with the second stationary positioned plate 14 and the second movable positioning plate 18 second-hand.When work, according to the size of plate, by first-hand position of taking turns guiding mechanism 15 and adjust the first stationary positioned plate 13 and determine the minor face of plates; Take turns guiding mechanism 16 and adjust the second stationary positioned plate 14 and determine again the position on the long limit of plates by second-hand, we have just determined the center of plate like this, plate is placed on plate pressure pin 19, by cylinder promote the first movable positioning plate 17, the second movable positioning plate 18 is clipped in plate between stationary positioned plate and movable positioning plate, thereby realizes plate automatic centering.
The course of work: by feeding cart 4, plate is delivered to assigned address by manual sliding door 12 when use, starting PLC switch board starts working, capture plate by manipulator I from feeding cart 4, deliver to automatic centering platform 6, automatic centering system by automatic centering platform 6 carries out centering, whether and to detect plate be pure sheet, pick up and send into numerical control blanker 5 by manipulator II again, by numerical control blanker 5 by plate punching molding, pick up punching molding plate by manipulator II from numerical control blanker 5 again and send into numerically controlled hydraulic press 1, punching molding plate is pressed into plate by numerically controlled hydraulic press 1, pick up moulding plate by manipulator III from numerically controlled hydraulic press 1 again and deliver to laser detection platform 2, detect underproof product and deliver to defective work charging basket 8 by conveyer belt 9, detect qualified product and deliver to lower trolley 10 by manipulator III, so far a plate processing and forming flow process finishes, next opens the beginning, circulation realizes by that analogy.
This intelligence production line is continuously to repeat above-mentioned circulation, and each main frame is to control the key elements such as the initial time, movement position, pressure, temperature of the motion of each main frame by PLC, each main frame is mutual self-locking, to guarantee the normal work of each main frame.
Claims (2)
1. a plate heat exchanger plate intelligence production line, is characterized in that: this production line comprises numerically controlled hydraulic press, laser detection platform, manipulator I, manipulator II, manipulator III, feeding cart, numerical control blanker, automatic centering platform, PLC switch board, defective work charging basket, conveyer belt and lower trolley, safe separation net and manually sliding door, described numerically controlled hydraulic press is arranged on the centre position of production line, be provided with a number of units control blanker in the left side of numerically controlled hydraulic press, a manipulator II is set between numerically controlled hydraulic press 1 and numerical control blanker, described manipulator I is arranged on the left side of numerical control blanker, automatic centering platform is arranged on below manipulator I, described manipulator III is arranged on the right side of numerically controlled hydraulic press, laser detection platform is arranged on below manipulator III, conveyer belt connects between laser detection platform and defective work charging basket, described numerically controlled hydraulic press, laser detection platform, manipulator I, manipulator II, manipulator III, numerical control blanker, automatic centering platform, defective work charging basket and conveyer belt are arranged in a safe separation net, are provided with three manual sliding doors before safe separation net, both sides and rear side are respectively arranged with a manual sliding door, described numerically controlled hydraulic press, laser detection platform, manipulator I, manipulator II, manipulator III, numerical control blanker, automatic centering platform and conveyer belt are electrically connected with PLC switch board.
2. a kind of plate heat exchanger plate intelligence production line according to claim 1, it is characterized in that: described automatic centering platform comprises the first stationary positioned plate, the second stationary positioned plate, the first-hand guiding mechanism of taking turns, second-hand takes turns guiding mechanism, the first movable positioning plate, the second movable positioning plate, plate pressure pin and centering stand, parallel uniform being arranged on centering stand of described multiple plate pressure pin, first-handly take turns guiding mechanism and second-hand and take turns the position of center line anyhow that guiding mechanism is right-angled intersection and is arranged on centering stand, on guiding mechanism, be provided with the first stationary positioned plate and the first movable positioning plate first-hand wheel, take turns and on guiding mechanism, be provided with the second stationary positioned plate and the second movable positioning plate second-hand.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320885687.2U CN203649130U (en) | 2013-12-31 | 2013-12-31 | Plate-type heat exchanger plate sheet intelligent production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201320885687.2U CN203649130U (en) | 2013-12-31 | 2013-12-31 | Plate-type heat exchanger plate sheet intelligent production line |
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| Publication Number | Publication Date |
|---|---|
| CN203649130U true CN203649130U (en) | 2014-06-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201320885687.2U Expired - Lifetime CN203649130U (en) | 2013-12-31 | 2013-12-31 | Plate-type heat exchanger plate sheet intelligent production line |
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| CN (1) | CN203649130U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308032A (en) * | 2014-08-20 | 2015-01-28 | 辽宁瑟克赛斯热能科技有限公司 | Manufacturing and mold of metal plate of plate heat exchanger |
| CN104843443A (en) * | 2015-04-30 | 2015-08-19 | 山东工业陶瓷研究设计院有限公司 | Automatic detection line for breathability of ceramic filter pipe |
| CN105563136A (en) * | 2016-03-01 | 2016-05-11 | 江苏康杰机械股份有限公司 | Full-automatic production line for heat exchanger |
| CN106140879A (en) * | 2016-06-21 | 2016-11-23 | 佛山市顺德区赛恩特实业有限公司 | A kind of automobile metal plate work device for fast detecting |
| CN107214237A (en) * | 2017-06-30 | 2017-09-29 | 江阴市哈格诺换热设备有限公司 | Heat exchanger plate automatic stamping production equipment and its production technology |
| CN108160749A (en) * | 2018-01-29 | 2018-06-15 | 上海和科设备制造有限公司 | The putty detection device of fin machine |
| CN112548186A (en) * | 2020-12-18 | 2021-03-26 | 湖南宇环智能装备有限公司 | Shearing method for door plate of railway wagon |
-
2013
- 2013-12-31 CN CN201320885687.2U patent/CN203649130U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104308032A (en) * | 2014-08-20 | 2015-01-28 | 辽宁瑟克赛斯热能科技有限公司 | Manufacturing and mold of metal plate of plate heat exchanger |
| CN104843443A (en) * | 2015-04-30 | 2015-08-19 | 山东工业陶瓷研究设计院有限公司 | Automatic detection line for breathability of ceramic filter pipe |
| CN105563136A (en) * | 2016-03-01 | 2016-05-11 | 江苏康杰机械股份有限公司 | Full-automatic production line for heat exchanger |
| CN106140879A (en) * | 2016-06-21 | 2016-11-23 | 佛山市顺德区赛恩特实业有限公司 | A kind of automobile metal plate work device for fast detecting |
| CN107214237A (en) * | 2017-06-30 | 2017-09-29 | 江阴市哈格诺换热设备有限公司 | Heat exchanger plate automatic stamping production equipment and its production technology |
| CN108160749A (en) * | 2018-01-29 | 2018-06-15 | 上海和科设备制造有限公司 | The putty detection device of fin machine |
| CN108160749B (en) * | 2018-01-29 | 2024-03-19 | 上海和科设备制造有限公司 | Blocking detection device of fin machine |
| CN112548186A (en) * | 2020-12-18 | 2021-03-26 | 湖南宇环智能装备有限公司 | Shearing method for door plate of railway wagon |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20201119 Address after: 136000 Siping City of Jilin province Tiexi District South Road No. 5 Patentee after: Jilin Tongda Heat Transfer Engineering Technology Co.,Ltd. Address before: Siping City, Jilin province 136000 South Road No. 5 Patentee before: Siping Juyuan Hanyang Plate Heat Exchanger Co.,Ltd. |
|
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20140618 |