CN203639586U - Composite anode for hydrometallurgy - Google Patents

Composite anode for hydrometallurgy Download PDF

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Publication number
CN203639586U
CN203639586U CN201320807757.2U CN201320807757U CN203639586U CN 203639586 U CN203639586 U CN 203639586U CN 201320807757 U CN201320807757 U CN 201320807757U CN 203639586 U CN203639586 U CN 203639586U
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China
Prior art keywords
conductive core
anode
hydrometallurgy
alloy
conduction
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CN201320807757.2U
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蒋良兴
桂俊峰
于枭影
刘芳洋
李劼
刘业翔
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Central South University
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Central South University
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Abstract

The utility model discloses a composite anode for hydrometallurgy and the composite anode consists of a conductive core, a coating layer and a transition layer, wherein the conductive core comprises an upper conductive core rod which serves as an anode tab and a lower conductive core plate and the upper conductive core rod and the lower conductive core plate are connected into a whole; and the transition layer and the coating layer are respectively plated and cast on the surface of the conductive core in sequence. A lead or lead alloy transition layer is plated on the surface of the conductive core via fused salt chemistry at a high temperature, and then one-step casting is carried out to form the composite panel anode. According to the composite anode for hydrometallurgy, the processing steps such as preparation, welding and the like of tabs are omitted, so that the mechanical strength of the anode is enhanced, the conductivity is improved, the weight of the anode is reduced, the service life is prolonged, the dosage of the lead alloy is decreased, thus lowering the raw material cost of the anode, saving the energy and reducing the consumption. The composite anode for hydrometallurgy is rational is structure, high in strength, light in weight, good in conductivity, long in service life, low in dosage of lead alloy, low in raw material cost of the anode, energy-saving, low in consumption and suitable for industrial production.

Description

A kind of hydrometallurgy composite anode
Technical field
The utility model relates to a kind of hydrometallurgy composite anode, belongs to hydrometallurgy electrodeposition apparatus technical field.
Background technology
Hydrometallurgy has resource strong adaptability, and the advantages such as cleaner production are widely used in the smelting of the metals such as Cu, Zn, Mn, Ni, Co, and in galvanic deposit production metal process, alloy lead anode is main anode material.Because the electric conductivity of Pb alloy itself is low, matter is soft and density is large, makes traditional alloy lead anode show following characteristics in application process: 1) poorly conductive of pole plate, resistance are high.Make the resistance drop of anode high on the one hand, thereby improve bath voltage, increase energy consumption; On the other hand, due to the large (>1m of polar plate area 2), low electrical conductivity makes the distribution of current of polar board surface inhomogeneous, and pole plate everywhere degree of polarization differs, the highest at the degree of polarization of electrolytic solution/air intersection, and seriously corroded is one of reason causing by pole plate " disconnected neck "; 2) mechanical strength of pole plate is not high, adds pole plate own wt large.Cause on the one hand pole plate creep extension, thereby destroy the stable oxide film protection layer that polar board surface generates, increase the corrosion of anode, thereby shorten anode life, reduce cathode product quality; Easily there is buckling deformation in pole plate on the other hand, causes anode and cathode short circuit, makes anode perforation, and negative electrode burns plate, thereby have a strong impact on work-ing life and the electrolysis energy consumption of anode.
For addressing the above problem, someone proposes at preparation stratiform composite anode, at better other metal or alloy (claiming to conduct electricity central layer at this) of anode interior compound mechanics performance and conductivity.But be all to embed conduction central layer at positive plate internal mechanical, and then together with traditional tab welding of casting in advance.There is following defect in this structure: 1) material of the general use of conduction central layer is Al or Ti, is difficult to form metallurgical binding with lead.The embedding of machinery, cannot ensure on the one hand the excellent electric contact of central layer and outer lead alloy, cannot bring into play collecting and the effect of conduction current of central layer completely; On the other hand, central layer and outer lead alloy cannot form metallurgical binding, make between two-layer relative slippage easily occurs, and creep extension still may occur outer lead alloy, does not have the object that improves mechanical property.2) conduction central layer is not directly connected with the bus (copper rod) in lug.The electric current that the central layer that makes on the one hand to conduct electricity collects still needs to rely on lead alloy conduction to enter the copper rod in lug, thereby can not bring into play the feature that this structure anode improves pole plate conductivity, reduces pole plate resistance drop completely; On the other hand, because the conduction central layer of satisfactory mechanical property is not directly connected with copper rod, can there is tensile deformation in the lead alloy of transition section under the effect of bottom pole plate gravity, can not reach the object that this structure anode improves pole plate mechanical strength, reduces distortion.If electrolytic solution/air interface is positioned at transition section, the problem of " disconnected neck " will still exist.
In sum, tradition lead anode weight is large, there is the defect that electric conductivity is low, matter is soft, the compound slab anode that prior art proposes for the problems referred to above exists conduction central layer can not directly be connected with the conduction plug in lug, and conducts electricity central layer and outer lead alloy and cannot form the shortcoming of metallurgical binding.
Utility model content
The purpose of this utility model be to overcome the deficiency of prior art and provide a kind of rational in infrastructure, intensity is high, lightweight, conduct electricity very well, the hydrometallurgy composite anode of long service life.
A kind of hydrometallurgy composite anode of the present utility model, described anode is made up of conductive core, lead alloy coating layer and transition layer; Described conductive core is connected as a single entity and forms as the conduction plug of anode lug and lower guide battery core plate by top, has been coated with successively transition layer, has been cast with coating layer on described conductive core surface.
A kind of hydrometallurgy composite anode of the present utility model, the material of described conduction central layer is aluminium alloy, it is shaped as the one in tabular, pectination, frame-like.
A kind of hydrometallurgy composite anode of the present utility model, described conduction plug is made up of the one in aluminium, aluminium alloy, copper, copper alloy; Conductive core sheet material matter is aluminium alloy.
A kind of hydrometallurgy composite anode of the present utility model, when described conduction plug is made up of aluminum or aluminum alloy, conduction plug adopts casting technique one-body molded with conduction central layer, or is bonded into an entirety by weldprocedure.
A kind of hydrometallurgy composite anode of the present utility model, when described conduction plug is made up of copper or copper alloy, conduction plug is one-body molded at copper or the outside coated one deck aluminium alloy of copper alloy rod by casting technique with conduction central layer, and the thickness of coated aluminium alloy layer is 0.5-2mm.
A kind of hydrometallurgy composite anode of the present utility model, when described conduction plug is made up of copper alloy, reels conduction plug to be coated on one end of conduction central layer, and the central layer that makes to conduct electricity becomes entirety with conductive core clavate; Maybe conduction central layer one end is cut into at least 2, then, with relative direction, conduction plug is reeled and is coated on one end of conduction central layer, the central layer that makes to conduct electricity becomes entirety with conductive core clavate.
A kind of hydrometallurgy composite anode of the present utility model, described conductive core plate thickness is 1-3mm.
A kind of hydrometallurgy composite anode of the present utility model, the transition layer that conductive core surface is coated with is lead or lead alloy, thickness is 0.1-1mm; Process for plating is fused salt chemistry plating.
A kind of hydrometallurgy composite anode of the present utility model, the coating layer of conductive core surface casting is lead alloy; Casting adopts antigravity casting or gravity foundry technology; Described coating thickness is 2-6mm.
A kind of hydrometallurgy composite anode of the present utility model, the composition of the lead alloy of described transition layer and the lead alloy of described coating layer is identical or different.
A kind of hydrometallurgy composite anode of the present utility model, the alloying element in the lead alloy of described transition layer and the lead alloy of described coating layer is selected from Ca, Sn, Sb, Ag, Sr, Al, Ba, Bi, Nd, La, Ce, Pr, Sm, at least one in Eu, quality percentage composition is 0.1%~10%.
The utility model is owing to adopting said structure, and anode is made up of conductive core, transition layer and lead alloy coating layer, and the current conducting rod conducting electricity in central layer and lug is as a whole, forms conductive core; Adopt method lead or lead alloy transition layer on conductive core plated surface of fused salt chemistry plating, can effectively solve lead-aluminium between the two high strength low resistance in conjunction with problem.By the conductive core of handling well, under antigravity or gravity foundry technology condition, disposable casting is prepared into the compound slab anode of industrial size.Wherein lug and pole plate are an one-piece construction, and so conductive core runs through lug and pole plate, has improved physical strength and the creep resisting ability of anode, and aluminium conductive core can improve conductive capability.Overcome the shortcoming of the dull and stereotyped anode of conventional composite.
The utility model composite anode compared with prior art, has the following advantages:
1, Al base conductive core runs through lug and pole plate, forms a complete conductive path, thereby can greatly improve specific conductivity and the mechanical property of anode.Wherein, the raising of specific conductivity, can make plate resistance volts lost reduce, and the distribution of current of anode surface is more even, is conducive to the even of electrode surface polarization, reduces anodic corrosion and anode potential; And the raising of mechanical property can reduce creep and the distortion of pole plate, thereby be conducive to reduce negative electrode burning plate and the anode perforation that anode anodic corrosion rate causes with reducing anode and cathode short circuit.Both comprehensive actions, can extend anode work-ing life, raising cathode product grade and reduction electrolysis energy consumption
2, adopt the light Al alloy of density to make core, part substitutes the large lead alloy of density, can reduce on the one hand the consumption of lead alloy, can alleviate on the other hand anode weight, thereby the workman that is more convenient for carry out anode smooth, cleaning and change, can greatly reduce anode material cost and reduce labor strength
In sum, the utility model is rational in infrastructure, intensity is high, lightweight, conduct electricity very well, long service life, can reduce lead alloy consumption, reduce anode material cost and energy-saving and cost-reducing.Be suitable for suitability for industrialized production.
Brief description of the drawings
Accompanying drawing 1 is the utility model combined electrode structure schematic diagram.
Accompanying drawing 2 is pectination conduction central layer schematic diagram.
Accompanying drawing 3 is frame-like conduction central layer schematic diagram.
Accompanying drawing 4 is: the winding method schematic diagram that aluminium alloy conductive core coiled sheet is wrapped while covering copper rod.
Accompanying drawing 5 is the wrapped conductive core side-view forming after copper rod that covers of aluminium alloy conductive core coiled sheet.
In Fig. 4: 1-conducts electricity central layer; 2-lead alloy coating layer; 3-conducts electricity plug.
Embodiment
Below in conjunction with embodiment, the utility model is described in further detail.
Embodiment 1
The Al-Sn alloy conductive central layer top that is 2mm by thickness is divided into 8, and copper rod is reeled to process forms conductive core; Conductive core is implemented to fused salt chemistry plating again and formed the transition layer that thickness is 0.5mm, transition layer alloy is Pb-Ca-Sn, and wherein Ca content is 0.12wt.%, and Sn content is 0.77wt.%.After treatment, through the disposable dull and stereotyped anode of industrial required NEW TYPE OF COMPOSITE that is cast into of antigravity casting technique, coating is Pb-Ca-Sn alloy to conductive core, and in Pb-Ca-Sn alloy, the content of Ca-Sn is respectively 0.12wt.% and 0.77wt.%, and coating thickness is 2mm.Compared with classic flat-plate anode, the ultimate tensile strength of gained anode improves approximately 1.5 times, record its electric conductivity by direct current four end electrode methods and improve approximately 1 times, by this compound slab anode, for copper electrodeposition operation, electro-deposition process parameter is: the Cu that bath composition is 45g/L 2+, 170g/L H 2sO 4, temperature is 45 DEG C, current density is 240A/m 2, after 24h, record bath voltage between anode and cathode and reduce about 60mV.
Embodiment 2
Reel to process to copper rod and form conductive core in the frame-like conduction central layer top of the Al-Si-Mg alloy that is 1mm by thickness; Conductive core is implemented to fused salt chemistry plating again and formed the transition layer that thickness is 0.2mm, transition layer alloy is Pb-RE-Sn, and wherein RE content is 0.02wt.%, and Sn content is 1.2wt.%.Conductive core after treatment, through the disposable dull and stereotyped anode of industrial required NEW TYPE OF COMPOSITE that is cast into of gravity foundry technology, coating is Pb-Ag-Ca-Sr alloy, and in Pb-Ag-Ca-Sr alloy, the content of Ag, Ca, Sr is respectively 0.28wt.%, 0.15wt.% and 0.8wt.%, and coating thickness is 3mm.Compared with classic flat-plate anode, the ultimate tensile strength of gained anode improves approximately 1.5 times, record its electric conductivity by direct current four end electrode methods and improve approximately 1 times, by this compound slab anode, for zinc galvanic deposit operation, electro-deposition process parameter is: the Zn of bath composition 60g/L 2+, 160g/L H 2sO 4, temperature is 40 DEG C, current density is 5000A/m 2, after electrolysis 24h, record bath voltage and reduce about 68mV
Embodiment 3
Conductive core is metal A l, and central layer thickness is 1.5mm, integral casting forming in mould, and conduction central layer is pectination; Conductive core is implemented to fused salt chemistry plating and form transition layer, thickness is 0.1mm, and transition layer alloy is Pb-Ag (0.4wt.%) alloy.After treatment, through the disposable dull and stereotyped anode of industrial required NEW TYPE OF COMPOSITE that is cast into of gravity foundry technology, coating is Pb-Ag-RE alloy to conductive core, and wherein Ag content is 0.4wt.%, and RE content is 0.05wt.%, and coating thickness is 2.5mm.Compared with classic flat-plate anode, the ultimate tensile strength of gained anode improves approximately 1 times, record its electric conductivity by direct current four end electrode methods and improve approximately 0.8 times, by this compound slab anode, for zinc galvanic deposit operation, electro-deposition process parameter is: the Zn of bath composition 60g/L 2+, 160g/L H 2sO 4, temperature is 40 DEG C, current density is 5000A/m 2, after electrolysis 24h, record bath voltage and reduce about 80mV.
Embodiment 4
To be placed in mould at copper rod, and pour into Al-Si alloy and obtain the conductive core that conduction plug is copper rod, wherein conductive core plate thickness is 1mm, and the outer thickness of aluminum alloy of conduction plug is 1.5mm; Conductive core is implemented to fused salt chemistry plating and form plumbous transition layer, thickness is 1mm.After treatment, through the disposable dull and stereotyped anode of industrial required NEW TYPE OF COMPOSITE that is cast into of antigravity casting technique, coating is Pb-Ag alloy to conductive core, and wherein the content of Ag is 0.8wt.%, and coating thickness is 2.5mm.Compared with classic flat-plate anode, the ultimate tensile strength of gained anode improves approximately 1 times, record its electric conductivity by direct current four end electrode methods and improve approximately 1.5 times, by this compound slab anode, for zinc galvanic deposit operation, electro-deposition process parameter is: the H that anode is 160g/L at bath composition 2sO 4, 60g/L Zn 2+, temperature is 40 DEG C, current density is 500A/m 2, after electrolysis 24h, record bath voltage and reduce about 85mV.
Embodiment 5
The frame-like Al that is 3mm by thickness conduction central layer and Al conduction plug are welded together to form conductive core; Conductive core is implemented to fused salt chemistry plating and form Pb-Ag alloy transition layer, thickness is 1mm, and the Ag content in Pb-Ag alloy is 0.4wt.%.After treatment, through the disposable dull and stereotyped anode of industrial required NEW TYPE OF COMPOSITE that is cast into of antigravity casting technique, coating is Pb-Ag alloy to conductive core, and wherein the content of Ag is 0.8wt.%, and coating thickness is 6mm.Compared with classic flat-plate anode, the ultimate tensile strength of gained anode improves approximately 1.5 times, record its electric conductivity by direct current four end electrode methods and improve approximately 1.8 times, by this compound slab anode, for zinc galvanic deposit operation, electro-deposition process parameter is: the H that anode is 160g/L at bath composition 2sO 4, 60g/L Zn 2+, temperature is 40 DEG C, current density is 500A/m 2, after electrolysis 24h, record bath voltage and reduce about 80mV.

Claims (10)

1. a hydrometallurgy composite anode, described anode is made up of conductive core, coating layer and transition layer; It is characterized in that: described conductive core is connected as a single entity and forms as the conduction plug of anode lug and lower guide battery core plate by top, has been coated with successively transition layer, has been cast with coating layer on described conductive core surface.
2. a kind of hydrometallurgy composite anode according to claim 1, is characterized in that: the transition layer that conductive core surface is coated with is lead or lead alloy, thickness is 0.1-1mm; Process for plating is fused salt chemistry plating.
3. a kind of hydrometallurgy composite anode according to claim 2, is characterized in that: the coating layer of conductive core surface casting is lead alloy; Casting adopts antigravity casting or gravity foundry technology; Described coating thickness is 2-6mm.
4. a kind of hydrometallurgy composite anode according to claim 3, is characterized in that: the composition of the lead alloy of described transition layer and the lead alloy of described coating layer is identical or different.
5. a kind of hydrometallurgy composite anode according to claim 4, is characterized in that: the alloying element in the lead alloy of described transition layer and the lead alloy of described coating layer is selected from Ca, Sn, Sb, Ag, Sr, Al, Ba, Bi, Nd, La, Ce, Pr, Sm, at least one in Eu, quality percentage composition is 0.1%~10%.
6. according to a kind of hydrometallurgy composite anode described in claim 1-5 any one, it is characterized in that: the material of described conduction central layer is aluminium alloy, it is shaped as the one in tabular, pectination, frame-like; Thickness is 1-3mm.
7. a kind of hydrometallurgy composite anode according to claim 6, is characterized in that: described conduction plug is made up of the one in aluminium, aluminium alloy, copper, copper alloy; Conductive core sheet material matter is aluminium alloy.
8. a kind of hydrometallurgy composite anode according to claim 6, is characterized in that: when described conduction plug is made up of aluminum or aluminum alloy, conduction plug adopts casting technique one-body molded with conduction central layer, or is bonded into an entirety by weldprocedure.
9. a kind of hydrometallurgy composite anode according to claim 6, it is characterized in that: when described conduction plug is made up of copper or copper alloy, conduction plug is one-body molded at copper or the outside coated one deck aluminium alloy of copper alloy rod by casting technique with conduction central layer, and the thickness of coated aluminium alloy layer is 0.5-2mm.
10. a kind of hydrometallurgy composite anode according to claim 6, is characterized in that: when described conduction plug is made up of copper alloy, conduction plug is reeled and is coated on one end of conduction central layer, the central layer that makes to conduct electricity becomes entirety with conductive core clavate; Maybe conduction central layer one end is cut into at least 2, then, with relative direction, conduction plug is reeled and is coated on one end of conduction central layer, the central layer that makes to conduct electricity becomes entirety with conductive core clavate.
CN201320807757.2U 2013-12-10 2013-12-10 Composite anode for hydrometallurgy Expired - Lifetime CN203639586U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103710731A (en) * 2013-12-10 2014-04-09 中南大学 Composite anode used for wet metallurgy
CN104762638A (en) * 2015-03-09 2015-07-08 中南大学 An aluminum-based composite lead anode used for a hydrometallurgy electrodeposition process and a preparing method thereof
CN110760887A (en) * 2019-11-27 2020-02-07 镇江慧诚新材料科技有限公司 Electrode structure for combined production and electrolysis of oxygen and aluminum

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103710731A (en) * 2013-12-10 2014-04-09 中南大学 Composite anode used for wet metallurgy
CN104762638A (en) * 2015-03-09 2015-07-08 中南大学 An aluminum-based composite lead anode used for a hydrometallurgy electrodeposition process and a preparing method thereof
CN104762638B (en) * 2015-03-09 2017-03-15 中南大学 A kind of hydrometallurgy electro-deposition operation aluminum-base composite lead anode and preparation method thereof
CN110760887A (en) * 2019-11-27 2020-02-07 镇江慧诚新材料科技有限公司 Electrode structure for combined production and electrolysis of oxygen and aluminum

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Granted publication date: 20140611