CN203614174U - Double-wire mixed crocheting carrier unit - Google Patents

Double-wire mixed crocheting carrier unit Download PDF

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Publication number
CN203614174U
CN203614174U CN201320673903.7U CN201320673903U CN203614174U CN 203614174 U CN203614174 U CN 203614174U CN 201320673903 U CN201320673903 U CN 201320673903U CN 203614174 U CN203614174 U CN 203614174U
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China
Prior art keywords
carrier
crocheting
double
mixes
mariages
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Expired - Lifetime
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CN201320673903.7U
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Chinese (zh)
Inventor
张克金
崔龙
许德超
陈慧明
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FAW Group Corp
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FAW Group Corp
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Abstract

The utility model relates to a double-wire mixed crocheting carrier unit. The double-wire mixed crocheting carrier unit is characterized in that a shell is internally provided with a double-wire mixed crocheting carrier section, the double-wire mixed crocheting carrier section is formed by folding a mixed screen mesh which is mixedly crocheted by stainless steel fiber and carbon fiber or the stainless steel fiber and basalt fiber, and the double-wire mixed crocheting carrier section is directly in contact with the inner wall of the shell; grilles are arranged at two ends of the double-wire mixed crocheting carrier section, and the outer sides of the grilles are welded together with a shell cylinder; an inlet pipe and an outlet pipe are welded at two ends of the shell; the outer surface of the shell is coated with a layer of aluminum foil, and the thickness of the aluminum foil is 0.2mm. According to the double-wire mixed crocheting carrier unit disclosed by the utility model, the mechanical strength is ensured, a microcosmic pore structure is provided, the double-wire mixed crocheting carrier unit can be applied for manufacturing a DOC (Diesel Oxidation Catalyst), a POC (Particulate Oxidation Catalyst), a CSF (Catalytic Smoke Filter) and a carrier similar to a DPF (Diesel Particulate Filter) and can also be applied for manufacturing an SCR (Selective Catalytic Reduction) postprocessor carrier, and the double-wire mixed crocheting carrier unit has the characteristics of ingenious design, simple technology and low cost.

Description

Mariages mixes the carrier element that hooks volume
Technical field
The utility model relates to a kind of mariages and mixes the carrier element that hooks volume, for the preparation of DOC, and POC, the particulate matter preprocessor of CSF and similar DPF, also can be applied to SCR preprocessor.
Background technique
For automobile industry, energy-conserving and environment-protective are common issue that Present Global faces; Although the fuel economy of diesel engine is higher than petrol engine,, because the discharge amount of the particulate of diesel engine is 20 ~ 70 times of petrol engine, therefore, the application of diesel engine is subject to certain restrictions;
In the pollutant of automobile, mainly comprise NOX and PM; All discharge quantity of particulate matter in atmosphere, the discharge amount of Motor Vehicle occupies the 3rd of total amount, approaches every year 600000 tons;
In Motor Vehicle granular material discharged, be mainly distributed in the scope that particle size is 2.5 ~ 10 μ m, referred to as PM2.5 ~ PM10, this class particle to greatly, becomes the emphasis of current motor vehicle exhaust emission purified treatment to the mankind's harm; Beijing state 5 standards that come into effect recently, the not only discharge quantity of stricter restriction PM2.5 ~ PM10, and stipulated the restriction to all particulate matter number PN; Visible, the following post-processing technology for the treatment of PM2.5 ~ PM10 and equipment are more general;
At present, all to adopt DPF preprocessor for the treatment of PM2.5 ~ PM10 both at home and abroad, this technology is monopolized by CORNING and NGK company, and expensive price is by the factor that becomes restriction and promote the use of at home, the following problem that also can face more market and use;
DPF is a kind of diesel particulates preprocessor of making filter core with foamed ceramics, has not through hole that filter area is increased, the micropore that has distributed on wall and differed in size in filter core, micropore diameter 8 ~ 16 μ m, porosity ratio 40% ~ 50%, channel width 2 ~ 3mm, wall thickness 0.30 ~ 0.45mm; Fresh DPF exemplar can reach 95% to PM treatment effect; After DPF particulate accumulation in use is a certain amount of, rear spray diesel combustion heating, burns the particulate being deposited on filter core, realizes and regenerating, and theoretically, DPF can be permanently effective;
The mechanism of particle filtering is the combination that compresses effect, thermal effect and electrical effect; Utilize carrier to the holding back and colliding of particle, and the diffusion of particle self and the acting in conjunction of gravitational settling realize purifying and remove; Wherein, compress effect and refer to the slightly subflexuose micropore on matrix, be equivalent to the effect of filter cake and filter bed, in the time that PM particle is forced through these micropores, is dammed and collect, reach filtering effect,, form certain thickness filter bed most critical here; Thermal effect refers to and can be understood as isochoric heat effect, and when the particulate of a nanoparticle size is under higher temperature conditions, thermal vibration frequency is accelerated, and the track of Brownian movement is more tortuous, thereby, increase the possibility being trapped; And electrical effect refers in motion that the friction between thing and between particulate matter and wall makes it surface with electric charge, even if may having passed through macropore above, it is also likely slightly held back and elimination in large-sized hole by the next one by means of electrostatic interaction;
Equally, for example, for the carrier of other type except DPF,, DOC, POC, CSF and SCR etc., all have the repugnance of performance boost and selling at exorbitant prices, this all shows to select new material and technique, and the macrostructure of the design vector of science and microstructure are important problems;
To possess compared with filtration efficiency and lower exhaust resistance to the basic demand of particulate filter; The performance of particulate filter is affected by the many factors such as filter structure parameter and flow parameter, and filter efficiency and exhaust resistance often exist again the trade-off relation of conflicting and mutual restriction; In particular filter structure parameter, particulate filter length, port number, channel width and wall thickness have determined length and the area of section of filter, and they not only can have influence on the overall performance of particulate filter; Increase particulate filter length and area of section and can effectively improve the filter efficiency of particulate filter and reduce gas-flow resistance, but be subject to the restriction of the installing space of vehicle; The maximum airflow resistance of the particulate filter of standard regulation vehicle generally will be controlled at below 10kPa, and in addition, particulate filter also must meet the features such as mechanical strength, thermal stress impact and manufacturing process are easy; The carrier new material that must rely on of above-mentioned characteristic is realized;
The patent No. is the diesel motor exhaust carbon soot particles catcher/filter patent of CN201020287676.0, it is the stainless (steel) wire that is provided with tight winding in drum housing, on described stainless (steel) wire, be provided with backfin and belling, still, the perforation duct possessing is unfavorable for the trapping of molecule; The patent No. is the tail gas emission filter patent of CN200920053958.1, it is a concentric tube outsourcing glass, tail gas enters from the side, overflow from center afterbody, what play a role in filtering is glass, and this structure exists the problem of air-flow skewness, in addition, the cycle pulse exhaust airstream of motor car engine will dispel glass to tear, and the life-span is short, lose efficacy very fast; The patent No. is the diesel particulate filter patent of CN200480026612.2, is the DPF ceramic monolith of the wall-flow type of conventional construction; The patent No. is the diesel particulate filter patent of CN200410055292.5, is the DPF Carboround of the auxiliary wall-flow type of a kind of FBC of employing additive, and oxide and the metal palladium catalyst of the oxide that has comprised vanadium, tungsten finally become CDPF; The patent No. is the honeycomb particulate filters patent of CN01816995.3, be a kind of along flow to axle have different wall as cellular multi-unit structure, be specifically applicable to diesel particulate filter, but it is also applicable to the cellular structure of part stream.Cellular structure thermal capacity gradually changes from entry end to outlet end; The patent No. is the exhaust gas particle filter of CN200810215253.5 and the process patent of manufacturing exhaust gas particle filter, is a kind of exhaust gas particle filter that adopts metallic foam support completely; The patent No. is the diesel engine soot particulates filter cartridge patent of CN201080028039.4, a kind of wire gaze of the wall-flow type of many of arranging according to certain way diesel engine soot particulates filter forming of reeling; The patent No. is the diesel exhaust gas purifying filter patent of CN03804171.5, that filling has the granular ceramic porous article of tridimensional network and forms in filter container, the Mean particle diameter of described granular ceramic porous article is 4.0 ~ 20mm, described granular ceramic porous article have therein a large amount of artificial pores that form and with adjacent pore logical intercommunicating pore connected with each other, described in some, pore is partly exposed to the surface of described porous body.
The technological scheme adopting for realization processing particulate matter is not unique, and therefore, the carrier of development of new is a technology that has very much challenge;
For the PM2.5 ~ PM10 particle disposal standard-required that faces the future stricter, some traditional filtering materials, for example, the net and the metal sintering felt that adopt common wire to weave, due to turbulence not, the shortcoming such as the excessive and non-refractory of the quality of per unit volume and cannot being competent at.
Summary of the invention
The purpose of this utility model is to provide a kind of mariages to mix and hooks the carrier element of compiling, it has cancelled the supporting clapboard of carrier, using novel carrier instead is directly filled in casing, improve greatly the sectional area of carrier, eliminate back pressure, be convenient to the more efficient carrier structure of design, adopt solar heat protection shell, be that thickness is the aluminium sheet parcel of 0.8 ~ 2mm, the reliability and stability of system are improved greatly, and this advanced material is prepared and met the carrier element that more harsh automobile emissions standards require, there is very high use value, be adapted to stricter reprocessing carrier technique in future.
The technical solution of the utility model is achieved in that mariages mixes the carrier element that hooks volume, and by housing, mariages mixes the carrier section that hook is compiled, grid, inlet duct, outer pipe, solar heat protection shell composition; It is characterized in that: mariages is installed in housing and mixes the carrier section that hooks volume, this carrier section is for adopting Stainless Steel Fibre and carbon fiber, or Stainless Steel Fibre and basalt fibre mix and hook that the mixing silk screen compiled fold, mariages mixes the carrier section that hooks volume and directly contacts with the inwall of housing; Grid is placed on mariages and mixes the two ends that hook the carrier section of compiling, and outside and housing cylinder weld together; Inlet duct and outer pipe are welded on the two ends of housing; Outer surface parcel one deck aluminium foil of housing, the thickness of aluminium foil is 0.2mm.
Described mariages mixes the one section of carrier or the two sections of the same carriers of total volume that hook that the carrier section compiled is complete volume.
Described housing is square, circle or ellipsoidal structure.
Described grid is that thickness is after the cutting of 3 ~ 4mm stainless steel plate, to be welded into tooth plate or to be wound into major axis a=305mm, minor axis b=205mm spring-like.
Good effect of the present utility model is to have solved inorganic heat resistance fiber to introduce among existing Industrial Metal silk screen, increase the mutual mechanical constraint between steel fiber and inorfil, make it in the environment of tail gas high-speed, to be also unlikely to be blown and consume by air-flow, the reliability and stability of system are improved greatly, and this advanced material is prepared and met the carrier element that more harsh automobile emissions standards require, there is very high use value, be adapted to stricter reprocessing carrier technique in future.
Accompanying drawing explanation
Fig. 1 structural representation of the present utility model.
Fig. 2 carrier assembling schematic diagram.
Fig. 3 toothed plate structure schematic diagram.
Fig. 4 square casing structural drawing.
Fig. 5 is that oval mariages mixes the structural representation that hooks the carrier element of compiling.
Fig. 6 is ellipsoidal structure figure.
Fig. 7 is that circular mariages mixes the structural representation that hooks the carrier element of compiling.
Fig. 8 is pie diagram.
Embodiment
Accompanying drawing is described further the utility model below: as shown in Figure 1, mariages mixes the carrier element that hooks volume, and by housing 1, mariages mixes the carrier section 2 that hook is compiled, grid 3, and inlet duct 4, outer pipe 5, solar heat protection shell 6 forms; It is characterized in that: mariages is installed in housing 1 and mixes the carrier section 2 that hooks volume, this carrier section is for adopting Stainless Steel Fibre and carbon fiber, or Stainless Steel Fibre and basalt fibre mix and hook that the mixing silk screen compiled fold, mariages mixes the carrier section 2 that hooks volume and directly contacts with the inwall of housing; Grid 3 is placed on mariages and mixes the two ends that hook the carrier section 2 of compiling, and 1 of outside and housing weld together; Inlet duct 4 and outer pipe 5 are welded on the two ends of housing 1; Outer surface parcel one deck aluminium foil of housing 1, the thickness of aluminium foil is 0.2mm.
Described mariages mixes the one section of carrier or the two sections of the same carriers of total volume that hook that the carrier section 2 compiled is complete volume.
Described housing 1 is square, circle or ellipsoidal structure.
Described grid 3 for thickness be to be welded into tooth plate or to be wound into major axis a=305mm, minor axis b=205mm spring-like after the cutting of 3 ~ 4mm stainless steel plate.
As Figure 1-4, choose the SUS304 corrosion resistant plate of thickness S=2.0mm, the housing that equates length and width L1=202mm square, length L=320mm are prepared in bending; Choose width and be 290mm to hook by Stainless Steel Wire and carbon fiber plying the silk screen length of compiling be 2900mm, after pretreatment and catalyzer tie layer slurry coating, air purge, along its length, start to be back and forth folded into square support core from one end, the length and width of support core are now respectively 210mm; When support core enters shell, can, by means of the assistant tool of ' horn mouth ', support core be forced into 1 center portion of Stainless Steel Shell; Then, adopt the SUS304 stainless steel of thickness S1=4mm to cut into the rectangular of width L1=15mm, as tooth plate grid 3,3 of every sides, totally 6 of both sides, the length of tooth plate grid 3 equals L1, for 202mm, tooth plate grid 3 is embedded to Stainless Steel Shell 1 two ends, be close to mariages and mix the end face that hooks the carrier section 2 of compiling, compress, and complete the argon arc welding between ' tooth plate grid and Stainless Steel Shell '; Send into heat treated in drying oven; Then respectively inlet duct 4, outer pipe 5 with cylindrical shell argon arc welding; The aluminium foil that employing thickness is 0.2mm, as solar heat protection shell 6, adopts the ZS-1071 inorganic binder bonding of ' Beijing will Sheng Weihua Chemical Co., Ltd. ', is wrapped in side and the both ends of the surface of housing 1; The mariages that completes cylinder type mixes the preparation that hooks the carrier of compiling; Now, the volume of carrier is 13.3L, is suitable for the motor of discharge capacity 6 ~ 7L.
As shown in Fig. 5-6, choose the SUS304 corrosion resistant plate of thickness S=2.0mm, prepare internal diameter R=240mm, length L=320mm makes oval Stainless Steel Shell cylinder; Choose width and be 290mm to hook by Stainless Steel Wire and carbon fiber plying the silk screen length of compiling be 3100mm, after pretreatment and catalyzer tie layer slurry coating, air purge, along its length, start to be wound into column like catalyst carrier core from one end, the external diameter major axis a=305mm of support core now, minor axis b=205mm; When support core enters shell, can, by means of a bell-mouthed assistant tool, support core be forced into 1 center portion of Stainless Steel Shell; Then, adopt the SUS304 stainless steel of thickness S1=4mm to cut into the rectangular of width L1=15mm, take the center of circle as starting point is wound into major axis a=305mm, minor axis b=205mm ' spring-like ' grid 3, prepare 2 such grids 3, grid 3 is embedded to 1 of Stainless Steel Shell, be close to the end face of carrier, compress, and complete the argon arc welding between ' lattice and Stainless Steel Shell '; Send into heat treated in drying oven; Then respectively inlet duct 4 outer pipe 5 with cylindrical shell argon arc welding; Adopt industrial model be YXBX-D cladded aluminum foil flameproof textile as solar heat protection shell 6, adopt the ZS-1071 inorganic binder bonding of ' Beijing will Sheng Weihua Chemical Co., Ltd. ', be wrapped in the appearance of housing cylinder; The mariages that completes cylinder type mixes the preparation that hooks the carrier of compiling; Now, the volume of carrier is 13.1L, is suitable for the motor of discharge capacity 6 ~ 7L.
Structure as Figure 7-8, can choose the SUS304 corrosion resistant plate of thickness S=2.0mm, prepares internal diameter R=240mm, the Stainless Steel Shell cylinder of length L=320mm; Choose width and be 290mm to hook by Stainless Steel Wire and carbon fiber plying the silk screen length of compiling be 3100mm, after pretreatment and catalyzer tie layer slurry coating, air purge, along its length, start to be wound into column like catalyst carrier core from one end, the external diameter of support core is now about 255mm; When support core enters shell, can, by means of a bell-mouthed assistant tool, support core be forced into 1 center portion of Stainless Steel Shell; Then, adopt the SUS304 stainless steel of thickness S1=4mm to cut into the rectangular of width L1=15mm, be wound into the grid 3 of ' spring-like ' as starting point take the center of circle, prepare 2 such grids 3, its external diameter is 245mm, and grid is embedded to 1 of Stainless Steel Shell, is close to the end face of carrier, compress, and complete the argon arc welding between ' lattice and Stainless Steel Shell cylinder '; Send into heat treated in drying oven; Then respectively inlet duct 4 outer pipe 5 with cylindrical shell argon arc welding; Adopt industrial model be YXBX-D cladded aluminum foil flameproof textile as solar heat protection shell 6, adopt the ZS-1071 inorganic binder bonding of ' Beijing will Sheng Weihua Chemical Co., Ltd. ', be wrapped in the appearance of housing cylinder; The mariages that completes cylinder type mixes the preparation that hooks the carrier of compiling; Now, the volume of carrier is 13L, is suitable for the motor of discharge capacity 6 ~ 7L.

Claims (4)

1. mariages mixes the carrier element that hooks volume, and by housing, mariages mixes the carrier section that hook is compiled, grid, inlet duct, outer pipe, solar heat protection shell composition; It is characterized in that: mariages is installed in housing and mixes the carrier section that hooks volume, this carrier section is for adopting Stainless Steel Fibre and carbon fiber, or Stainless Steel Fibre and basalt fibre mix and hook that the mixing silk screen compiled fold, mariages mixes the carrier section that hooks volume and directly contacts with the inwall of housing; Grid is placed on mariages and mixes the two ends that hook the carrier section of compiling, and outside and housing cylinder weld together; Inlet duct and outer pipe are welded on the two ends of housing; Outer surface parcel one deck aluminium foil of housing, the thickness of aluminium foil is 0.2mm.
2. mariages according to claim 1 mixes and hooks the carrier element of compiling, and it is characterized in that described mariages mixes one section of carrier or the two sections of the same carriers of total volume that hook that the carrier section compiled is complete volume.
3. mariages according to claim 1 mixes and hooks the carrier element of compiling, and it is characterized in that described housing is square, circle or ellipsoidal structure.
4. mariages according to claim 1 mixes the carrier element that hooks volume, it is characterized in that described grid thickness is after the cutting of 3 ~ 4mm stainless steel plate, to be welded into tooth plate or to be wound into major axis a=305mm, minor axis b=205mm spring-like.
CN201320673903.7U 2013-10-30 2013-10-30 Double-wire mixed crocheting carrier unit Expired - Lifetime CN203614174U (en)

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Application Number Priority Date Filing Date Title
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105771462A (en) * 2016-04-21 2016-07-20 北京高鑫伟业滤清器有限责任公司 Filter
CN115430834A (en) * 2022-09-27 2022-12-06 山西奇色环保科技股份有限公司 Method for preparing large-size sintered felt by folding method
CN115430834B (en) * 2022-09-27 2024-05-10 山西奇色环保科技股份有限公司 Method for preparing large-size sintered felt by folding method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105771462A (en) * 2016-04-21 2016-07-20 北京高鑫伟业滤清器有限责任公司 Filter
CN115430834A (en) * 2022-09-27 2022-12-06 山西奇色环保科技股份有限公司 Method for preparing large-size sintered felt by folding method
CN115430834B (en) * 2022-09-27 2024-05-10 山西奇色环保科技股份有限公司 Method for preparing large-size sintered felt by folding method

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Granted publication date: 20140528